Stud welding sample bending detection test device
By designing a structure that can adjust the height of the block and stabilize the mounting block in the bend detection and testing device of the stud welding sample, the problem of inconvenience of existing devices when detecting studs of different lengths and welding depths is solved, and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421174057.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing bend detection and testing devices for stud welding samples are difficult to adjust the height of the block and fix the mounting block, which makes it inconvenient to use when detecting studs of different lengths and welding depths.
A base structure including a workbench, leveling device, leveling structure and control panel is designed. The hydraulic cylinder and telescopic rod drive the movement of the pressure block, combined with the threaded connection and limit structure, to achieve flexible adjustment of the pressure block height and stable fixation of the installation block.
It realizes flexible adjustment of the height of the cushion, adapts to the detection of pegs on different high grounds, and the device can firmly fix the installation block, reducing the frequency of replacing the installation block, and improving the efficiency and accuracy of the detection.
Smart Images

Figure CN222895978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stud detection, in particular to a stud welding sample bending detection test device. Background Art
[0002] The core technology of HVB shear members is the DX cold connection nail fixing system called "gunpowder driven". This system can "transmit a certain force to a precise position". The DX direct fixing system includes high-strength bolts, special gunpowder and a special nail gun. The principle of DX direct fixing mainly includes high-strength steel nails driven by gunpowder and passing through steel and concrete at high speed. When the bolts penetrate into steel and concrete, they generate great heat, and the temperature can reach 9000C, resulting in a welding effect between the steel nails and the steel and concrete. Before the bolts work, their strength and bending strength need to be tested, which requires a bolt welding specimen bending detection test device.
[0003] To this end, a stud welding specimen bending test device is disclosed in the patent specification with publication number CN209513460U, including a jack, a bottom plate, a baffle, a first support plate, a first fixed plate, a second fixed plate, a round steel bar, a stud welding specimen and a second support plate; the utility model calculates four specifications of stud welding specimens, and when the stud is bent by 30°, a mark is engraved at the corresponding position on the side of the left fixed plate and the right fixed plate, or an angle scale is installed, so that the bending test angle can be accurately controlled; the stud is bent by a jack, which is labor-saving and safe, and the operator can operate it with one hand after completing the fixing work; in order to prevent the top of the jack from deviating during the bending process, a semicircular lifting head is designed on the head of the jack to fix the top of the jack and the stud; corresponding fixing circular holes are set on the left fixed plate and the right fixed plate for the four specifications of stud welding specimens, and the stud welding specimen can be well fixed by using φ16 round steel.
[0004] The above prior art proposes to set corresponding fixing circular holes on the left fixing plate and the right fixing plate for four specifications of stud welding specimens, and the stud welding specimens can be well fixed by using φ16 round steel, but there are still some problems, the specific problems are as follows:
[0005] 1. It is difficult to adjust the height of the pressing block in the stud welding specimen bending test device. When performing bending tests on studs of different lengths and welding depths, the height of the pressing block needs to be adjusted, and the pressing block is difficult to adapt to different situations.
[0006] 2. The stud welding specimen bending detection test device has a problem of difficulty in fixing the mounting block. Since the studs often need to be welded on the mounting block, the mounting block needs to be replaced after multiple welding. Utility Model Content
[0007] The utility model aims to provide a stud welding sample bending detection test device to solve the defects of the existing stud welding sample bending detection test device that it is difficult to adjust the height of the pressing block and difficult to fix the mounting block.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a stud welding specimen bending detection test device, comprising a base structure;
[0009] The base structure includes a workbench, a level, a leveling structure and a control panel, a control panel is installed on one side of one end of the workbench, and a level is installed at the middle position of one end of the workbench;
[0010] A limiting structure is installed on one side of the top of the workbench, a mounting block is installed on one side of the top of the workbench, a protractor is installed on the top of the mounting block, a first telescopic rod is installed on one side of the top of the mounting block, and the top of the first telescopic rod is movably connected to the second telescopic rod, and a hydraulic cylinder is installed on the top of one side of the second telescopic rod;
[0011] A hydraulic rod is installed on one side of the hydraulic cylinder, and a pressure block is installed on one side of the hydraulic rod. A lifting structure is installed on the bottom end of the second telescopic rod, and the lifting structure includes a first gear, a second gear, a screw and a rotating block. The bottom end of the second telescopic rod is movably connected with the first gear, a second gear is provided on one side of the first gear, and a rotating block is installed on one side of the second gear. The bottom end of the first gear is movably connected with the screw.
[0012] When in use, you can first rotate the threaded block to drive the threaded block to rise and fall. The height of the support legs can be adjusted by raising and lowering the threaded block. The device can be leveled by adjusting the height of the four support legs. The spirit level can indicate whether the device is level, so that the device can be better tested. In normal circumstances, the bolts to be tested are welded to the top of the mounting block, and then the hydraulic cylinder works to drive the hydraulic rod to extend and retract, and the hydraulic rod will drive the pressure block to move. The movement of the pressure block can squeeze the bolt, and the bolt will bend due to pressure. The protractor can be used to check the degree of bending of the bolt when it receives different pressures to detect whether the bolt is qualified.
[0013] Preferably, leveling structures are installed on both sides of the bottom end of the workbench, and the leveling structures include connecting blocks, threaded blocks, supporting feet and anti-slip grooves. The connecting blocks are installed on both sides of the bottom end of the workbench, and the bottom ends of the connecting blocks are movably connected to threaded blocks, and supporting feet are installed on the bottom ends of the threaded blocks. The threaded blocks can be rotated to drive the threaded blocks to rise and fall, and the height of the supporting feet can be adjusted by raising and lowering the threaded blocks. The height of the supporting feet can be adjusted by adjusting the heights of the four supporting feet, and the spirit level can indicate whether the device is level.
[0014] Preferably, the bottom end of the support leg is provided with anti-skid patterns, and the anti-skid patterns are arranged at equal intervals at the bottom end of the support leg, and the anti-skid patterns can enhance the friction of the support leg.
[0015] Preferably, the outer side wall of the screw is evenly provided with external threads, the inner side wall of the second telescopic rod is evenly provided with internal threads that cooperate with the external threads, the screw and the second telescopic rod are threadedly connected, and the rotation of the screw will drive the second telescopic rod threadedly connected to it to rise and fall.
[0016] Preferably, the limiting structure includes a fixed plate, a limiting plate, a threaded rod, a positioning block and a movable groove, the fixed plate is installed on the top of the workbench, a threaded rod passes through the middle position of the fixed plate, a limiting plate is installed on one side of the threaded rod, and a movable groove is provided at the bottom end of the limiting plate, the fixed plate and the threaded rod form a threaded connection, and the threaded rod can be moved by grasping the threaded rod and rotating it, and the movement of the threaded rod will drive the limiting plate to move, and the movement of the limiting plate can clamp the mounting block in the middle to fix it, and the positioning block on one side of the limiting plate will be stuck in the inside of the mounting block to prevent the mounting block from shifting.
[0017] Preferably, the threaded rod and the fixing plate form a threaded connection, the threaded rod is symmetrically distributed about the central axis of the mounting block, and the threaded rod can be moved by rotating.
[0018] Preferably, a slide groove is arranged inside the movable groove, a pulley is arranged at the bottom end of the limiting plate, the movable groove and the limiting plate form a sliding structure, and the movable groove can prevent the limiting plate from being offset.
[0019] The stud welding sample bending detection test device provided by the utility model has the advantages that: a second telescopic rod is movably connected to the top end of the first telescopic rod, and the second telescopic rod and the first telescopic rod form a sliding structure, which can grasp the rotating block for rotation, and the rotation of the rotating block can drive the second gear to rotate, and the rotation of the second gear will drive the first gear meshing with it to rotate, and the rotation of the first gear will drive the screw to rotate, and the rotation of the screw will drive the second telescopic rod threadedly connected with it to rise and fall, and the lifting of the second telescopic rod can adjust the height of the pressing block, so that the pressing block can adapt to studs at different heights, so as to achieve the purpose of facilitating the adjustment of the height of the pressing block in the stud welding sample bending detection test device.
[0020] A fixing plate is installed on the top of the workbench, and the fixing plate and the threaded rod form a threaded connection. The threaded rod can be grasped and rotated, and the threaded rod can be moved. The movement of the threaded rod will drive the limit plate to move. The movement of the limit plate can clamp the mounting block in the middle to fix it. The positioning block on one side of the limit plate will be stuck in the mounting block to prevent the mounting block from shifting. The limit plate and the moving groove form a sliding structure, and the moving groove can prevent the limit plate from shifting. In this way, the purpose of the stud welding specimen bending detection test device being convenient for replacing the mounting block is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;
[0023] Figure 3 For the utility model Figure 2 A partial cross-section at the center is an enlarged structural diagram;
[0024] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the leveling structure of the utility model;
[0025] Figure 5 It is a schematic diagram of a partial cross-sectional structure of the lifting structure of the utility model in a front view.
[0026] Explanation of the reference numerals in the figure: 1. base structure; 101. workbench; 102. spirit level; 103. leveling structure; 1031. connecting block; 1032. threaded block; 1033. support foot; 1034. anti-slip groove; 104. control panel; 2. lifting structure; 201. first gear; 202. second gear; 203. screw rod; 204. rotating block; 3. first telescopic rod; 4. second telescopic rod; 5. hydraulic cylinder; 6. hydraulic rod; 7. pressure block; 8. limiting structure; 801. fixing plate; 802. limiting plate; 803. threaded rod; 804. positioning block; 805. moving groove; 9. mounting block; 10. protractor. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 5The utility model provides an embodiment: a stud welding specimen bending detection test device, including a base structure 1.
[0029] The base structure 1 includes a workbench 101, a spirit level 102, a leveling structure 103 and a control panel 104. The control panel 104 is installed on one side of one end of the workbench 101, the spirit level 102 is installed at the middle position of one end of the workbench 101, the leveling structure 103 is installed on both sides of the bottom end of the workbench 101, and the leveling structure 103 includes a connecting block 1031, a threaded block 1032, a support leg 1033 and an anti-slip groove 1034. The connecting block 1031 is installed on both sides of the bottom end of the workbench 101, the bottom end of the connecting block 1031 is movably connected to the threaded block 1032, and the bottom end of the threaded block 1032 is installed with a support leg 1033, the bottom end of the support leg 1033 is provided with an anti-slip groove 1034, and the anti-slip groove 1034 is arranged at equal intervals at the bottom end of the support leg 1033.
[0030] See attached Figure 1-2 and attached Figure 4 As shown, the connecting block 1031 and the threaded block 1032 form a threaded connection, and the threaded block 1032 can be rotated to drive the threaded block 1032 to rise and fall. The height of the support leg 1033 can be adjusted by raising and lowering the threaded block 1032. The device can be leveled by adjusting the height of the four support legs 1033. The anti-slip grooves 1034 can enhance the friction of the support legs 1033. The level 102 can indicate whether the device is level, so that the device can be better tested. In normal circumstances, the bolts to be tested are welded to the top of the mounting block 9, and then the hydraulic cylinder 5 works to drive the hydraulic rod 6 to extend and retract, and the hydraulic rod 6 will drive the pressure block 7 to move. The movement of the pressure block 7 can squeeze the bolts, and the bolts will bend due to pressure. The protractor 10 can be used to check the degree of bending of the bolts when they receive different pressures to detect whether the bolts are qualified.
[0031] A limiting structure 8 is installed on one side of the top of the workbench 101, and the limiting structure 8 includes a fixed plate 801, a limiting plate 802, a threaded rod 803, a positioning block 804 and a movable groove 805. The fixed plate 801 is installed on the top of the workbench 101, and a threaded rod 803 penetrates the middle position of the fixed plate 801. The threaded rod 803 and the fixed plate 801 form a threaded connection, and the threaded rod 803 is symmetrically distributed about the central axis of the mounting block 9.
[0032] A limiting plate 802 is installed on one side of the threaded rod 803, and a movable groove 805 is set at the bottom end of the limiting plate 802, a sliding groove is set inside the movable groove 805, and a pulley is set at the bottom end of the limiting plate 802. The movable groove 805 and the limiting plate 802 constitute a sliding structure.
[0033] See attached Figure 1-3As shown, the fixed plate 801 and the threaded rod 803 form a threaded connection. By grasping the threaded rod 803 and rotating it, the threaded rod 803 can move as it rotates. The movement of the threaded rod 803 will drive the limit plate 802 to move. When the limit plate 802 moves, the mounting block 9 can be clamped in the middle and fixed. On one side of the limit plate 802, the positioning block 804 will snap into the inside of the mounting block 9 to prevent the mounting block 9 from shifting. The limit plate 802 and the moving groove 805 form a sliding structure, and the moving groove 805 can prevent the limit plate 802 from shifting.
[0034] On one side of the top of the workbench 101, a mounting block 9 is installed. On the top of the mounting block 9, a protractor 10 is installed. On one side of the top of the mounting block 9, a first telescopic rod 3 is installed, and the top of the first telescopic rod 3 is movably connected to a second telescopic rod 4. On the top of one side of the second telescopic rod 4, a hydraulic cylinder 5 is installed.
[0035] On one side of the hydraulic cylinder 5, a hydraulic rod 6 is installed, and on one side of the hydraulic rod 6, a pressing block 7 is installed. At the bottom of the second telescopic rod 4, a lifting structure 2 is installed, and the lifting structure 2 includes a first gear 201, a second gear 202, a screw rod 203, and a rotating block 204. The bottom of the second telescopic rod 4 is movably connected to the first gear 201. On one side of the first gear 201, a second gear 202 is arranged, and on one side of the second gear 202, a rotating block 204 is installed. The bottom of the first gear 201 is movably connected to the screw rod 203. External threads are evenly arranged on the outer side wall of the screw rod 203, and internal threads that cooperate with the external threads are evenly arranged on the inner side wall of the second telescopic rod 4. The screw rod 203 and the second telescopic rod 4 are in threaded connection.
[0036] Refer to the attached Figure 2 and the attached Figure 5 As shown, the second telescopic rod 4 and the first telescopic rod 3 form a sliding structure. The rotating block 204 can be grasped and rotated. When the rotating block 204 rotates, it can drive the second gear 202 to rotate. When the second gear 202 rotates, it will drive the first gear 201 that meshes with it to rotate. When the first gear 201 rotates, it will drive the screw rod 203 to rotate. When the screw rod 203 rotates, it will drive the second telescopic rod 4 that is in threaded connection with it to move up and down. The up and down movement of the second telescopic rod 4 can adjust the height of the pressing block 7 so that the pressing block 7 can adapt to studs at different heights.
[0037] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A stud welding specimen bending detection test device, comprising a base structure (1); Features: The base structure (1) comprises a workbench (101), a leveler (102), a leveling structure (103) and a control panel (104); the control panel (104) is installed on one side of one end of the workbench (101); and the leveler (102) is installed at a middle position of one end of the workbench (101); A limiting structure (8) is installed on one side of the top of the workbench (101); a mounting block (9) is installed on one side of the top of the workbench (101); a protractor (10) is installed on the top of the mounting block (9); a first telescopic rod (3) is installed on one side of the top of the mounting block (9); a second telescopic rod (4) is movably connected to the top of the first telescopic rod (3); and a hydraulic cylinder (5) is installed on the top of one side of the second telescopic rod (4); A hydraulic rod (6) is installed on one side of the hydraulic cylinder (5), and a pressure block (7) is installed on one side of the hydraulic rod (6); a lifting structure (2) is installed on the bottom end of the second telescopic rod (4), and the lifting structure (2) comprises a first gear (201), a second gear (202), a screw (203) and a rotating block (204); the bottom end of the second telescopic rod (4) is movably connected to the first gear (201); a second gear (202) is provided on one side of the first gear (201), and a rotating block (204) is installed on one side of the second gear (202); and the bottom end of the first gear (201) is movably connected to the screw (203).
2. A stud welding specimen bending detection test device according to claim 1, characterized in that: Leveling structures (103) are installed on both sides of the bottom end of the workbench (101), and the leveling structure (103) comprises a connecting block (1031), a threaded block (1032), a support foot (1033) and an anti-slip groove (1034). The connecting block (1031) is installed on both sides of the bottom end of the workbench (101), the bottom end of the connecting block (1031) is movably connected to the threaded block (1032), and the bottom end of the threaded block (1032) is installed with a support foot (1033).
3. A stud welding specimen bending detection test device according to claim 2, characterized in that: The bottom end of the support foot (1033) is provided with anti-skid patterns (1034), and the anti-skid patterns (1034) are arranged at equal intervals at the bottom end of the support foot (1033).
4. A stud welding specimen bending detection test device according to claim 1, characterized in that: External threads are evenly arranged on the outer wall of the screw rod (203), internal threads matching the external threads are evenly arranged on the inner wall of the second telescopic rod (4), and the screw rod (203) and the second telescopic rod (4) are threadedly connected.
5. A stud welding specimen bending detection test device according to claim 1, characterized in that: The limiting structure (8) comprises a fixed plate (801), a limiting plate (802), a threaded rod (803), a positioning block (804) and a movable groove (805); the fixed plate (801) is installed at the top of the workbench (101); a threaded rod (803) passes through the middle of the fixed plate (801); a limiting plate (802) is installed on one side of the threaded rod (803); and a movable groove (805) is provided at the bottom end of the limiting plate (802).
6. A stud welding specimen bending detection test device according to claim 5, characterized in that: The threaded rod (803) and the fixing plate (801) form a threaded connection, and the threaded rod (803) is symmetrically distributed about the central axis of the mounting block (9).
7. A stud welding specimen bending detection test device according to claim 5, characterized in that: A sliding groove is arranged inside the movable groove (805), a pulley is arranged at the bottom end of the limiting plate (802), and the movable groove (805) and the limiting plate (802) constitute a sliding structure.
Citation Information
Patent Citations
Stud welding sample bending test device
CN209513460U