Safety detection device for chemical storage tank

By designing a safety detection device for chemical storage tanks, the combination of connecting rods, rotating components and acoustic sensors makes the detection device move in the chemical storage tank, solving the problem of inconvenient direction adjustment of the detection device in the prior art, and achieving efficient and accurate storage tank detection.

CN222896126UActive Publication Date: 2025-05-23NANJING SCI & TECH ZHONGBAO SAFETY TECH CO LTD
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Patent Information

Application Number
CN202421645886.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-23
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing chemical storage tank safety testing devices need to frequently adjust the direction during the inspection process, which leads to inconvenience and time-consuming operation. Moreover, since the equipment is attached to the tank as a whole, the accuracy of adjusting the equipment angle is low.

Method used

A safety detection device for chemical storage tanks is designed, using a combination of connecting rods, rotating components, drive components, motors, bearings, support rods, power boxes and acoustic sensors. The motor drives the drive components to rotate, so that the detection device moves in the chemical storage tank. Multiple groups of acoustic sensors are used to detect in different directions, saving time and effort, and convenient operation.

Benefits of technology

It realizes comprehensive inspection of chemical storage tanks without the need for direction adjustment of the testing device, improves the accuracy and efficiency of the inspection, and makes operation more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of chemical storage tanks, and particularly relates to a chemical storage tank safety detection device which comprises a detection device and a chemical storage tank, the detection device comprises a connecting rod, a rotating assembly is arranged on the connecting rod, a supporting rod is arranged in the middle of the detection device, a power box is arranged on the supporting rod, and an acoustic sensor is arranged in the connecting rod. The rotating assembly is specifically composed of a motor mounting assembly, a driving assembly, a motor, a connecting end, a connecting groove and a bearing. Through the connecting rod, the rotating assembly, the driving assembly, the motor, the bearing, the supporting rod, the power box and the acoustic sensors, the multiple sets of acoustic sensors correspond to different directions and can conduct comprehensive detection, the direction of the detection device does not need to be adjusted, time and labor are saved, operation is convenient, and the detection efficiency is improved. When the vertical chemical storage tank is used, the height position of the detection device in the chemical storage tank can be controlled, the angle of the detection device is not changed in the moving process of the detection device, detection in the corresponding direction is kept all the time, and accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical storage tanks, in particular to a chemical storage tank safety detection device. Background Art

[0002] Storage tanks are widely used as a type of equipment for storing media in the petroleum and chemical industries. However, during use, storage tanks are more susceptible to electrochemical corrosion, and the degree of corrosion is more serious than that of the tank wall. Sometimes, corrosion perforation may occur, resulting in oil leakage. The tank bottom is not easy to inspect and repair, and it is also a part that is prone to corrosion. When the bottom plate is welded, the anti-corrosion coating near the weld is often burned, which increases the severity of corrosion. In addition to the parts near the weld that are more susceptible to corrosion, the surrounding parts of the tank body are also susceptible to corrosion. If the surrounding areas of the tank body are not well sealed with asphalt, rainwater or dripping water left along the pipe wall can easily invade the surrounding parts of the tank bottom, forming favorable corrosion conditions. From a practical point of view, the corrosion of the bottom plate of the tank is the most common and the most serious, so a safety monitoring device for chemical storage tanks is needed.

[0003] The prior art has the following shortcomings: Application No. 202010979040.0 in the prior art proposes a chemical storage tank corrosion safety detection device, including a first shell, a second shell, a third shell, a driving device, an acoustic sensor and a controller. The driving device includes a connecting cylinder, a water pump installed in the connecting cylinder, an output pipe connected to the connecting cylinder, and a rotating device for rotating the connecting cylinder. The rotating device includes a first motor, a first gear connected to the output shaft of the first motor, and a second gear connected to the first gear. A first connecting part is connected to the second gear. A support frame is provided on the connecting cylinder, and an adjustment rod is threadedly connected to the support frame. A second connecting part is provided at one end of the adjusting rod, and the first connecting part can be embedded and fixed in the second connecting part. The present invention can analyze, judge and detect the intensity and distribution of corrosion on the bottom and side walls of the storage tank. The detection does not require opening the tank, the downtime is short, and the detection is more convenient and efficient.

[0004] When the above-mentioned device is in use, gas is injected into the first shell to make the detection device float. The water pump sucks the liquid in the storage tank and then sprays it from the output pipe to form a reverse thrust, adjusts the moving direction of the detection device, and receives signals from acoustic sensors in different directions. The detection of the storage tank requires an additional direction adjustment mechanism to perform a comprehensive detection. When it is necessary to detect the positions of storage tanks in different directions and at different heights, multiple adjustments are required, which is time-consuming, labor-intensive, and inconvenient to operate. At the same time, the direction of the detection device is adjusted by sucking the liquid in the storage tank through the water pump and then spraying it from the output pipe to form a reverse thrust. Since the entire device is attached to the tank body, there is inertia during the process of adjusting the direction of the device, and the adjustment accuracy of the device angle is low. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides a chemical storage tank safety detection device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solutions: a chemical storage tank safety detection device, comprising a detection device and a chemical storage tank, the detection device comprising a connecting rod, a rotating assembly is arranged on the connecting rod, a support rod is arranged in the middle of the detection device, a power supply box is arranged on the support rod, and an acoustic sensor is arranged in the connecting rod;

[0007] The rotating assembly is specifically composed of a motor mounting assembly, a driving assembly, a motor, a connecting end, a connecting groove and a bearing. The motor is arranged in the motor mounting assembly, the output end of the motor is arranged with a connecting end, one end of the driving assembly is provided with a connecting groove, and the other end of the driving assembly is provided with a bearing.

[0008] As a preferred technical solution of the utility model: the connecting rods are arc-shaped and there are six groups in total, a group of rotating components is arranged between every two groups of the connecting rods, and there are six groups of rotating components in total.

[0009] As a preferred technical solution of the utility model: the motor is fixedly installed in the motor mounting assembly, and the connecting end is fixedly installed at the output end of the motor.

[0010] As a preferred technical solution of the utility model: the outer end of the motor mounting assembly is fixedly mounted on one end of a set of connecting rods, the connecting end is fixedly embedded in the connecting groove, and the connecting groove is adapted to the connecting end.

[0011] As a preferred technical solution of the utility model: the outer ring of the bearing is fixedly installed on the outer end of the driving assembly, one end of the connecting rod of an adjacent group is fixedly connected to the inner ring of the bearing, and the outer side of the driving assembly is coated with a rubber anti-slip layer.

[0012] As a preferred technical solution of the utility model: the two ends of the support rod are fixedly mounted on two sets of corresponding connecting rods, the support rod is connected to the connecting rod, the power box is fixedly mounted on the support rod, the power box is provided with a power supply and the output end is provided with a remote control switch.

[0013] As a preferred technical solution of the utility model: there are six groups of acoustic sensors and they are fixedly installed in corresponding connecting rods, two groups of wires extend from the power output end of the power box to connect the acoustic sensors and motors in series, and the detection device as a whole is sealed and waterproof.

[0014] Compared with the prior art, the utility model provides a chemical storage tank safety detection device, which has the following beneficial effects:

[0015] 1. This chemical storage tank safety detection device is provided with a connecting rod, a rotating assembly, a driving assembly, a motor, a bearing, a support rod, a power box, and an acoustic sensor. The motor drives the driving assembly to rotate, so that the overall detection device moves in the chemical storage tank. During the process, the acoustic sensor receives a signal in the corresponding direction. The detection of the chemical storage tank does not require the detection device to adjust the direction. Multiple groups of acoustic sensors can perform comprehensive detection in different directions, which saves time and effort and is easy to operate. If the chemical storage tank is vertical, the height position of the detection device in the chemical storage tank can be controlled by rotating the driving assembly in the above-mentioned manner.

[0016] 2. This chemical storage tank safety detection device is equipped with a connecting rod, a rotating assembly, a driving assembly, and an acoustic sensor. Since the detection device is annular as a whole and during the detection process, multiple groups of acoustic sensors can perform comprehensive detection in different directions without the need for directional adjustment, the angle of the detection device remains unchanged during movement, and the detection in the corresponding direction is always maintained, thereby improving accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall annular structure of the detection device of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the rotating assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation position of the acoustic sensor of the utility model;

[0020] Figure 4 This is a schematic diagram of the position of the detection device of the utility model in a chemical storage tank.

[0021] In the figure: 1. Detection device; 2. Connecting rod; 3. Rotating assembly; 301. Motor mounting assembly; 302. Driving assembly; 303. Motor; 304. Connecting end; 305. Connecting groove; 306. Bearing; 4. Support rod; 5. Power box; 6. Acoustic sensor; 7. Chemical storage tank. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4In this embodiment: a chemical storage tank safety detection device includes a detection device 1 and a chemical storage tank 7. The detection device 1 includes a connecting rod 2, on which a rotating assembly 3 is arranged. A support rod 4 is arranged in the middle of the detection device 1, on which a power box 5 is arranged. An acoustic sensor 6 is arranged in the connecting rod 2;

[0024] The support rod 4 can facilitate the installation of the power box 5, and the connecting rod 2 can facilitate the connection of the six sets of rotating components 3;

[0025] The rotating assembly 3 is specifically composed of a motor mounting assembly 301, a driving assembly 302, a motor 303, a connecting end 304, a connecting groove 305 and a bearing 306. The motor mounting assembly 301 is provided with the motor 303, the output end of the motor 303 is provided with the connecting end 304, one end of the driving assembly 302 is provided with the connecting groove 305, and the other end of the driving assembly 302 is provided with a bearing 306;

[0026] The connecting end 304 and the connecting slot 305 can facilitate the connection between the driving component 302 and the output end of the motor 303 .

[0027] In this embodiment, the connecting rods 2 are arc-shaped and there are six groups in total. A group of rotating components 3 is arranged between every two groups of connecting rods 2. There are six groups of rotating components 3 in total.

[0028] Specifically, the detection device 1 can be moved as a whole in the chemical storage tank 7 by the rotating component 3 .

[0029] In this embodiment, the motor 303 is fixedly mounted in the motor mounting assembly 301, and the connecting end 304 is fixedly mounted on the output end of the motor 303;

[0030] Specifically, the motor 303 can provide sufficient power for the rotation of the driving component 302 .

[0031] In this embodiment, the outer end of the motor mounting assembly 301 is fixedly mounted on one end of a set of connecting rods 2, and the connecting end 304 is fixedly embedded in the connecting groove 305, and the connecting groove 305 is adapted to the connecting end 304;

[0032] Specifically, the motor mounting assembly 301 can provide installation space for the motor 303 .

[0033] In this embodiment, the outer ring of the bearing 306 is fixedly mounted on the outer end of the driving assembly 302, one end of an adjacent group of connecting rods 2 is fixedly connected to the inner ring of the bearing 306, and the outer side of the driving assembly 302 is coated with a rubber anti-slip layer;

[0034] Specifically, the bearing 306 can ensure the rotation flexibility of the driving assembly 302 .

[0035] In this embodiment, both ends of the support rod 4 are fixedly mounted on two sets of corresponding connecting rods 2, the support rod 4 is connected to the connecting rod 2, and the power box 5 is fixedly mounted on the support rod 4. The power box 5 is provided with a power supply and a remote control switch is provided at the output end;

[0036] Specifically, the power box 5 can be used to easily install a power source to provide energy for the motor 303 and the acoustic sensor 6.

[0037] In this embodiment, there are six groups of acoustic sensors 6 and they are fixedly installed in the corresponding connecting rods 2. Two groups of wires extend from the power output end of the power box 5 to connect the acoustic sensors 6 and the motor 303 in series. The detection device 1 is sealed and waterproof as a whole.

[0038] Specifically, the acoustic sensor 6 can receive feedback signals in a corresponding direction to detect the chemical storage tank 7 .

[0039] Working principle and use process of the utility model: In actual use, the detection device 1 is located in the chemical storage tank 7 as a whole, and the rotating component 3 on the detection device 1 is in contact with the inner wall of the chemical storage tank 7. When detection is required, the power supply can be turned on by an externally adapted remote control switch to provide energy for the operation of the acoustic sensor 6 and the motor 303. During the operation of the motor 303, the connecting end 304 is driven to rotate, and the connecting end 304 drives the overall driving component 302 to rotate. At the same time, the rotation flexibility of the driving component 302 can be guaranteed under the action of the bearing 306. The rotation of the driving component 302 drives the overall detection device 1 When moving in the chemical storage tank 7, the acoustic sensor 6 receives the signal in the corresponding direction. The detection of the chemical storage tank 7 does not require the detection device 1 to adjust its direction. Multiple groups of acoustic sensors 6 can perform comprehensive detection in different directions, which saves time and effort and is convenient to operate. If the chemical storage tank 7 is vertical, the height position of the detection device 1 in the chemical storage tank 7 can be controlled by rotating the driving component 302 in the above-mentioned manner. Since the detection device 1 is annular as a whole and does not need to be adjusted in direction during the detection process, the angle of the detection device 1 remains unchanged during the movement, and the detection in the corresponding direction is always maintained to improve accuracy.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A chemical storage tank safety detection device, comprising a detection device (1) and a chemical storage tank (7), characterized in that: The detection device (1) comprises a connecting rod (2), a rotating assembly (3) is arranged on the connecting rod (2), a supporting rod (4) is arranged in the middle of the detection device (1), a power supply box (5) is arranged on the supporting rod (4), and an acoustic sensor (6) is arranged in the connecting rod (2); The rotating assembly (3) is specifically composed of a motor mounting assembly (301), a driving assembly (302), a motor (303), a connecting end (304), a connecting groove (305) and a bearing (306); the motor (303) is arranged in the motor mounting assembly (301); the output end of the motor (303) is provided with a connecting end (304); one end of the driving assembly (302) is provided with a connecting groove (305); and the other end of the driving assembly (302) is provided with a bearing (306).

2. A chemical storage tank safety detection device according to claim 1, characterized in that: The connecting rods (2) are arc-shaped and there are six groups of them in total. A group of rotating components (3) is arranged between every two groups of the connecting rods (2). There are six groups of rotating components (3) in total.

3. A chemical storage tank safety detection device according to claim 1, characterized in that: The motor (303) is fixedly mounted in the motor mounting assembly (301), and the connection end (304) is fixedly mounted on the output end of the motor (303).

4. A chemical storage tank safety detection device according to claim 1, characterized in that: The outer end of the motor mounting assembly (301) is fixedly mounted on one end of a set of connecting rods (2), and the connecting end (304) is fixedly embedded in the connecting groove (305), and the connecting groove (305) is adapted to the connecting end (304).

5. A chemical storage tank safety detection device according to claim 1, characterized in that: The outer ring of the bearing (306) is fixedly mounted on the outer end of the driving assembly (302), one end of an adjacent group of connecting rods (2) is fixedly connected to the inner ring of the bearing (306), and the outer side of the driving assembly (302) is coated with a rubber anti-slip layer.

6. A chemical storage tank safety detection device according to claim 1, characterized in that: The two ends of the support rod (4) are fixedly mounted on two groups of corresponding connecting rods (2), the support rod (4) is connected to the connecting rod (2), the power supply box (5) is fixedly mounted on the support rod (4), a power supply is arranged inside the power supply box (5), and a remote control switch is arranged at the output end.

7. A chemical storage tank safety detection device according to claim 1, characterized in that: There are six groups of acoustic sensors (6) fixedly installed in corresponding connecting rods (2); two groups of wires extend from the power output end of the power box (5) to connect the acoustic sensors (6) and the motor (303) in series; and the detection device (1) is sealed and waterproof as a whole.

Citation Information

Patent Citations

  • Chemical storage tank corrosion safety detection device

    CN112213386A