Earmuff structure
By combining foamed sponge sound insulation materials on the cover plate and outer cover of the earmuff unit and foaming through molding, the problem of cumbersome assembly of the existing earmuff structure is solved, achieving efficient sound insulation and simplifying the manufacturing process.
Patent Information
- Application Number
- CN202421104273.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-29
- Filing Date
- 2024-05-20
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The assembly method of the existing earmuff structure is too cumbersome, wastes manpower and time, and is inefficient, making it difficult to support mass production.
The earmuff unit structure is adopted, in which the cover plate is penetrated through the earmuff hole and the surface is through holes. The foamed sponge sound insulation material is combined with the cover plate and the outer cover, and is foamed and molded through mold to simplify the manufacturing process.
It realizes the sound insulation effect of not scratching when wearing the ears, and greatly reduces the difficulty and time of manufacturing, supports large-scale production, and improves manufacturing efficiency.
Smart Images

Figure CN222899464U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an earmuff structure, in particular to an earmuff structure which reduces manufacturing difficulty and increases manufacturing efficiency. Background Art
[0002] At present, when working on construction sites, there are often high-decibel machines and tools operating, which puts people who work on construction sites for a long time at risk of hearing loss. Therefore, earmuffs are needed to reduce the decibel of noise to protect hearing. Fig.13 and Fig.14 As shown, the earmuff body 90 includes an earmuff cover 91 and an earmuff pad 92. The earmuff cover 91 is provided with a soundproof material 93 and covers a base 94. The earmuff pad 92 is adhered to the base 94. Fig.15 and Fig.16 As shown, the earmuff pad 92 is put on the earmuff cover 91 to achieve the assembly of the earmuff body 90, and the earmuff pad 92 and the sound insulation material 93 are used to reduce the decibel number of noise, but such an assembly method is too cumbersome and wastes manpower and time, and is inefficient. Utility Model Content
[0003] In order to solve the problems existing in the prior art, the utility model provides an earmuff structure, which not only achieves an excellent sound insulation effect, but also can ensure that the ears of the user are not scratched when wearing the earmuff unit; the earmuff structure also has the effect of reducing manufacturing difficulty and increasing manufacturing efficiency, and can support mass production and reduce costs.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] An earmuff structure includes an earmuff unit; the earmuff unit has a cover plate, the center of the cover plate has an earmuff hole and the surface has multiple through holes, a sound insulation material made of foam sponge is integrated with the two side surfaces of the cover plate and the surface of the earmuff hole through the through holes.
[0006] As described above, the earmuff structure, the earmuff unit further comprises an outer cover, and the cover plate is assembled and fixed with the outer cover.
[0007] As for the earmuff structure as described above, the inner side of the outer cover is also integrally provided with the sound insulation material.
[0008] In the earmuff structure as described above, the cover plate and the outer cover are respectively placed into a mold together with at least one foaming material, and the mold has a mold chamber. The cover plate or the outer cover and the foaming material are in the mold chamber, and the foaming material is foamed with the mold chamber as the boundary to form the sound insulation material, so that the sound insulation material is integrated with the cover plate or the outer cover. After the cover plate and the outer cover are combined, the earmuff unit is formed.
[0009] In the earmuff structure as described above, the cover plate is first combined with the outer cover and then put into a mold together with at least one foaming material. The mold has a mold chamber. The cover plate or the outer cover and the foaming material are placed in the mold chamber. The foaming material is foamed with the mold chamber as the boundary to form the sound insulation material, so that the sound insulation material is integrated with the cover plate and the outer cover, thereby completing the earmuff unit.
[0010] The technical solution provided above has the following beneficial effects:
[0011] First, the cover plate of the earmuff unit of the present invention has an earmuff hole through the center and a plurality of through holes through the surface, and the sound insulation material of the foam sponge is integrated with the surfaces on both sides of the cover plate and the surface of the earmuff hole. When the user puts the ear into the earmuff hole, since the surfaces on both sides of the cover plate and the surface of the earmuff hole are integrated with the sound insulation material, it can be ensured that the ear of the user will not be scratched by the cover plate when wearing the earmuff unit. The cover plate can also be combined with an outer cover to achieve an excellent sound insulation effect.
[0012] Secondly, the sound insulation material of the utility model is integrated with the cover plate and the outer cover, so a lot of time can be saved during manufacturing and combining, and it is easy to manufacture in batches, and it can save time and improve manufacturing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0014] In the attached picture:
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the earmuff structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the exploded structure of the earmuff structure of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the utility model when the cover plate is put into a mold.
[0018] Figure 4It is a structural schematic diagram of the cover plate manufacturing of the utility model.
[0019] Figure 5 It is a structural schematic diagram of the cover plate of the utility model after it is manufactured.
[0020] Figure 6 It is a structural schematic diagram of the cover plate of the utility model being taken out from a mold.
[0021] Figure 7 It is a structural schematic diagram of the utility model in the manufacturing of the outer cover.
[0022] Figure 8 It is a structural schematic diagram of the utility model after the outer cover is manufactured.
[0023] Fig. 9 It is a side sectional structural diagram of the earmuff structure of the utility model.
[0024] Fig.10 It is a structural schematic diagram of the earmuff unit in the integrated production of the utility model.
[0025] Fig.11 It is a structural schematic diagram of the earmuff unit of the utility model which is manufactured in one piece.
[0026] Fig.12 The utility model is a schematic side view of the cross-sectional structure of the earmuff unit in an integrally manufactured state.
[0027] Fig.13 It is a schematic diagram of the exploded structure of the existing earmuff structure.
[0028] Fig.14 The invention is a schematic diagram of a side cross-sectional structure of an existing earmuff structure.
[0029] Fig.15 It is a schematic diagram of the decomposed structure of another state of the existing earmuff structure.
[0030] Fig.16 It is a schematic diagram of the side cross-sectional structure of another state of the existing earmuff structure.
[0031] Description of the accompanying symbols:
[0032] The earmuff body 90 , the earmuff cover 91 , the earmuff pad 92 , the sound insulation material 93 , the seat body 94 , the earmuff unit 10 , the sound insulation material 101 , the foaming material 102 , the cover plate 11 , the earmuff hole 111 , the through hole 112 , the outer cover 12 , the mold 20 , and the mold chamber 21 . DETAILED DESCRIPTION
[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0034] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise clearly defined, the use of terms such as "first", "second" or "third" etc. is to distinguish different objects rather than to describe a specific order.
[0035] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise explicitly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise", etc., indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the specific protection scope of the utility model.
[0036] In the claims, specification and the above drawings of the utility model, unless otherwise clearly defined, if the term "fixed connection" or "fixed connection" is used, it should be understood in a broad sense, that is, any connection method without a displacement relationship and relative rotation relationship between the two, that is to say, including non-detachable fixed connection, detachable fixed connection, integrated connection and fixed connection through other devices or elements.
[0037] In the claims, specification and drawings of the present utility model, if the terms "include", "have" and their variations are used, they are intended to mean "including but not limited to".
[0038] The dimensions and specifications listed in this article are all for this implementation case, and the specific product dimensions can be set according to actual conditions.
[0039] Now combined Figures 1 to 12 As shown, an earmuff structure of the present invention is described, including an earmuff unit 10, wherein the earmuff unit 10 has a cover plate 11, the center of the cover plate 11 is penetrated by an earmuff hole 111 and the surface is penetrated by a plurality of through holes 112, and a sound insulation material 101 made of foam sponge is integrally combined with the two side surfaces of the cover plate 11 and the surface of the earmuff hole 111 through the through holes 112.
[0040] With the above structure, when the user puts the ear into the earmuff hole 111, the sound insulation material 101 is integrated with both side surfaces of the cover plate 11 and the surface of the earmuff hole 111 through the through hole 112, thereby ensuring that the ear of the user will not be scratched by the cover plate 11 when wearing the earmuff unit 10.
[0041] The earmuff unit 10 of the earmuff structure of the present invention further comprises an outer cover 12 , and the cover plate 11 is assembled and fixed with the outer cover 12 , so that the earmuff unit 10 can be effectively isolated when the ear of the user is wearing it.
[0042] The inner side of the outer cover 12 of the earmuff structure of the present invention is also integrated with the sound insulation material 101 , so that the earmuff unit 10 can achieve a sound insulation effect more effectively.
[0043] See also Figures 3 to 9 As shown, the cover plate 11 and the outer cover 12 of the earmuff structure of the present invention are respectively placed in a mold 20 together with at least one foaming material 102. The mold 20 has a mold chamber 21. The cover plate 11 or the outer cover 12 and the foaming material 102 are placed in the mold chamber 21. The foaming material 102 is foamed with the mold chamber 21 as the boundary to form the sound insulation material 101 and is integrated with the cover plate 11 or the outer cover 12. Then, the cover plate 11 and the outer cover 12 are combined to complete the earmuff unit 10. The sound insulation material 101 is integrated with the cover plate 11 and the outer cover 12, so a lot of time can be saved during manufacturing and combining. When preparing in batches, the sound insulation material 101 can be integrated with the cover plate 11 and the outer cover 12 first, and the operator only needs to combine and fix the cover plate 11 and the outer cover 12, which is easy to manufacture and produce, and can save time and improve manufacturing efficiency.
[0044] See also Figures 10 to 12 As shown, the cover plate 11 of the earmuff structure of the present invention is first assembled with the outer cover 12 and then put into a mold 20 together with at least one foaming material 102. The mold 20 has a mold chamber 21. The cover plate 11 or the outer cover 12 and the foaming material 102 are in the mold chamber 21. The foaming material 102 is foamed with the mold chamber 21 as the boundary to form the sound insulation material 101 and is integrated with the cover plate 11 and the outer cover 12 to complete the earmuff unit 10. The sound insulation material 101 is integrated with the cover plate 11 and the outer cover 12 so that the two are inseparable, the sound insulation effect is enhanced, and the protection is more comprehensive. The existence of the through hole 112 can help the foaming material 102 pass through the through hole 112 during the foaming process to form the sound insulation material 101, so that the sound insulation material 101 can be integrated with the two side surfaces of the cover plate 11 and the surface of the earmuff hole 111 to increase the covering area.
[0045] The above description shows and describes the preferred embodiments of the utility model. As mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. An earmuff structure, characterized in that: It includes an earmuff unit; the earmuff unit has a cover plate, the center of the cover plate has an earmuff hole and the surface has multiple through holes, and a sound insulation material made of foam sponge is integrated with the two side surfaces of the cover plate and the surface of the earmuff hole through the through holes.
2. The earmuff structure according to claim 1, characterized in that: The earmuff unit also has an outer cover, and the cover plate is combined and fixed with the outer cover.
3. The earmuff structure according to claim 2, characterized in that: The inner side of the outer cover is also integrally combined with the sound insulation material.
4. The earmuff structure according to claim 3, characterized in that: The cover plate and the outer cover are respectively placed in a mold together with at least one foaming material. The mold has a mold chamber. The cover plate or the outer cover and the foaming material are in the mold chamber. The foaming material is foamed with the mold chamber as the boundary to form the sound insulation material, so that the sound insulation material is integrated with the cover plate or the outer cover. After the cover plate and the outer cover are combined, the earmuff unit is formed.
5. The earmuff structure according to claim 3, characterized in that: The cover plate is first combined with the outer cover and then placed into a mold together with at least one foaming material. The mold has a mold chamber. The cover plate or the outer cover and the foaming material are in the mold chamber. The foaming material is foamed with the mold chamber as the boundary to form the sound insulation material, so that the sound insulation material is integrated with the cover plate and the outer cover, thereby completing the earmuff unit.