Cotton cake filter for gelatin production

By designing a detachable filter plate and a cotton cake filter with gradually increasing filter mesh mesh, the problems of blockage and maintenance in the filtration process in the prior art are solved, and the filtration effect and maintenance efficiency are improved.

CN222900335UActive Publication Date: 2025-05-27HEBEI JIAHENGLONG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421894139.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-27
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing cotton cake filters are prone to blockage of impurities during the filtration process, which will affect the liquid output and filtration effect, and will be cumbersome to maintain and take up a lot of time.

Method used

A cotton cake filter for gelatin production was designed. The filter plate is detachably arranged on the connecting rod through bolts and nuts, and a gradually increasing number of filter mesh is set on the filter plate to improve the filtration effect.

Benefits of technology

It realizes convenient disassembly and installation of filter plates, avoids impurities blockage, improves filtration effect, and simplifies the maintenance process and saves time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222900335U_ABST
Patent Text Reader

Abstract

The utility model discloses a cotton cake filter for gelatin production, which comprises a front rack and a rear rack which are vertically arranged at the front end and the rear end of a bottom plate, connecting rods are respectively arranged on two sides between the front rack and the rear rack, an end cover is arranged between the two connecting rods on the inner side of the rear rack, and a plurality of filter plates are arranged between the two connecting rods on the inner side of the end cover. The filter plate is detachably arranged on the connecting rod through a connecting mechanism, a filter screen is arranged on the filter plate, a pressing plate is arranged at the front end of the filter plate, a feeding port is formed in the upper portion of the pressing plate, and a discharging port is formed in the bottom of the end cover; a hydraulic cylinder is arranged on the front rack, and a telescopic rod of the hydraulic cylinder is connected to the outer side of the pressing plate; a pressure gauge is arranged on the end cover; and a control box is arranged on the bottom plate. According to the utility model, the filter plate is detachably arranged on the connecting rod through the bolt and the nut, so that the filter plate is convenient to disassemble and assemble.
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Description

Technical Field

[0001] The utility model relates to the technical field of gelatin production, and more specifically to a cotton cake filter for gelatin production. Background Art

[0002] In the process of gelatin production, the flocculated and settled materials need to be filtered to remove impurities in the materials to ensure the purity of the finished gelatin products. The cotton cake filter uses defatted cotton cake as the filter medium, which can effectively remove tiny impurities and particles in the liquid and ensure the purity of the filtrate. Therefore, in the gelatin production process, cotton cake filters are mostly used to filter the flocculated and settled materials.

[0003] The mesh numbers of the existing cotton cake filters are the same. During the filtration process, impurities in the material are easy to clog the filter at the front end, affecting the liquid output and the filtering effect. Therefore, the filter needs to be frequently disassembled for cleaning and maintenance. The existing filter is installed on the frame layer by layer. When disassembling, the front end needs to be completely disassembled before cleaning, which makes the entire cleaning and maintenance process more cumbersome and takes up a lot of time, making it inconvenient to maintain the cotton cake filter. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a cotton cake filter for gelatin production, which is convenient for maintenance of the cotton cake filter and improves the filtering effect of the cotton cake filter.

[0005] In order to solve the above technical problems, the technical solutions adopted by the present utility model are as follows.

[0006] A cotton cake filter for gelatin production comprises two front frames and a rear frame vertically arranged at the front and rear ends of a base plate, connecting rods are respectively arranged on both sides between the front frame and the rear frame, an end cover is arranged between the two connecting rods located on the inner side of the rear frame, and a plurality of filter plates for filtering materials are arranged between the two connecting rods inside the end cover, the filter plates are detachably arranged on the connecting rods through a connecting mechanism, a filter screen is arranged on the filter plates, a pressing plate for applying pressure to the filter plates is arranged at the front end of the filter plates, a feed inlet is arranged on the upper part of the pressing plate, and a discharge outlet is arranged at the bottom of the end cover; a hydraulic cylinder for driving the pressing plate to move is arranged on the front frame, and the telescopic rod of the hydraulic cylinder is connected to the outer side of the pressing plate; a pressure gauge for detecting the pressure applied by the pressing plate is arranged on the end cover; a control box for controlling the operation of the cotton cake filter is arranged on the base plate, the input end of the control box is connected to the output end of the hydraulic gauge, and the output end of the control box is connected to the input end of the hydraulic cylinder.

[0007] To further optimize the technical solution, the connecting mechanism includes lap plates fixedly arranged on both sides of the filter plate and a fixed plate movably arranged at the bottom of the lap plates through a rotating shaft, the centers of the lap plates and the fixed plates are each provided with an arc for fixing on a connecting rod, and connecting plates are arranged on the outer sides of the lap plates and the fixed plates, bolts are passed through the two connecting plates, and nuts are sleeved on the bolts.

[0008] To further optimize the technical solution, the bottom end of the bolt is passed through the connecting plate located on the fixed plate, a through groove for the bolt to enter and exit is opened on the outer side of the connecting plate located on the lap plate, and limit plates for limiting are provided at both the upper and lower ends of the bolt.

[0009] To further optimize the technical solution, a groove is provided on the edge of the filter plate facing the pressure plate, and a convex rib matching the groove on the adjacent filter plate is provided on the other side of the filter plate.

[0010] To further optimize the technical solution, the inner side of the pressure plate is provided with convex ribs that match the grooves on the adjacent filter plates, and the inner side of the end cover is provided with grooves that match the convex ribs on the adjacent filter plates.

[0011] To further optimize the technical solution, the mesh size of the filter on the filter plate gradually increases from front to back.

[0012] To further optimize the technical solution, the bottom of the base plate is provided with universal wheels for easy movement, and a locking plate for fixation is provided on the universal wheels.

[0013] Due to the adoption of the above technical scheme, the technical progress achieved by the present invention is as follows.

[0014] The utility model provides a cotton cake filter for gelatin production, in which a filter plate is detachably arranged on a connecting rod by means of bolts and nuts, so that the filter plate can be easily disassembled and installed, and the mesh number of the filter screen is set to a gradually increasing structure, thereby improving the filtering effect of the cotton cake filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the connection between the filter plate and the support frame of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the filter plate of the utility model.

[0018] Among them: 1. Bottom plate, 2. Universal wheel, 3. Front frame, 4. Rear frame, 5. Connecting rod, 6. Pressing plate, 7. End cover, 8. Filter plate, 9. Connection structure, 10. Hydraulic cylinder, 11. Control box, 12. Pressure gauge, 13. Filter screen, 14. Lap plate, 15. Fixed plate, 16. Connecting plate, 17. Bolts, 18. Nuts, 19. Grooves, 20. Raised ribs. DETAILED DESCRIPTION

[0019] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0020] A cotton cake filter for gelatin production, combined with Figures 1 to 3 As shown, it includes a base plate 1, a front frame 3 and a rear frame 4 are vertically arranged at the front and rear ends of the base plate, connecting rods 5 are respectively arranged on both sides between the front frame 3 and the rear frame 4, an end cover 7 is arranged between the two connecting rods located on the inner side of the rear frame 4, and a plurality of filter plates 8 are arranged between the two connecting rods 5 on the inner side of the end cover 7 for filtering materials.

[0021] A filter screen 13 is provided on the filter plate 8, and the mesh number of the filter screen 13 on the filter plate 8 gradually increases from front to back, that is, the filtration aperture gradually decreases, which avoids clogging of the filter screen during the filtration process and can also improve the filtration effect.

[0022] A pressure plate 6 is provided at the front end of the filter plate 8 for applying pressure to the filter plate. A feed port is provided above the pressure plate 6, and a discharge port is provided at the bottom of the end cover 7. A hydraulic cylinder 10 is provided on the front frame 3. The telescopic rod of the hydraulic cylinder is connected to the outer side of the pressure plate to drive the pressure plate to move toward the filter plate side to achieve material filtering.

[0023] A pressure gauge 12 is provided on the end cover 7 for detecting the pressure applied by the pressure plate. A control box 11 is provided on the bottom plate 1 for controlling the operation of the cotton cake filter. The input end of the control box is connected to the output end of the pressure gauge, and the output end of the control box is connected to the input end of the hydraulic cylinder. The control box controls the action of the hydraulic cylinder according to the pressure detected by the pressure gauge to avoid damage to the cotton cake filter due to excessive pressure.

[0024] The filter plate 8 is detachably arranged on the connecting rod 5 through a connecting mechanism 9. The connecting mechanism 9 includes a lap plate 14 fixedly arranged on both sides of the filter plate 8 and a fixed plate 15 movably arranged at the bottom of the lap plate through a rotating shaft. The centers of the lap plate 14 and the fixed plate 15 are both provided with an arc for fixing the filter plate on the connecting rod. The outer sides of the lap plate 14 and the fixed plate 15 are both provided with a connecting plate 16. A bolt 17 is passed through the two connecting plates 16, and a nut 18 is sleeved on the bolt.

[0025] The bottom end of the bolt 17 is passed through the connecting plate 16 located on the fixing plate 15. A through groove is provided on the outer side of the connecting plate 16 located on the lap plate 14 for the bolt to enter and exit. Limiting plates are provided at the upper and lower ends of the bolt 17 to limit the bolt and prevent it from falling.

[0026] When installing the filter plate, place the filter plate on the connecting rod through the lap plates on both sides, rotate the fixing plates on both sides upwards, make the two connecting plates butt together, pass the upper end of the bolt through the upper connecting plate, and rotate the nut to fix it. When disassembling, loosen the nut to separate the fixing plate from the lap plate, and then the filter plate can be removed.

[0027] A groove 19 is provided on one side of the filter plate 8 facing the pressure plate 6, and a convex rib 20 is provided on the other side of the filter plate 8 to match the groove on the adjacent filter plate. The inner side of the pressure plate 6 is provided with a convex rib 20 to match the groove 19 on the adjacent filter plate 8. The inner side of the end cover 7 is provided with a groove 19 to match the convex rib 20 on the adjacent filter plate 8. The filter plate is positioned by matching the groove and the convex rib to avoid displacement of the filter plate when pressure is applied on the pressure plate, resulting in leakage of material and affecting the filtering effect.

[0028] In order to facilitate the movement of the cotton cake filter, four universal wheels 2 are arranged at the bottom of the bottom plate 1, and locking plates are arranged on the universal wheels to fix the universal wheels.

[0029] When the utility model is working, the material enters the filter plate from the feed port on the pressure plate, and the hydraulic cylinder applies pressure to the pressure plate to filter the material in the filter plate from front to back. Since the mesh number of the filter screen is gradually increased, the filtering accuracy is gradually increased, thereby improving the filtering effect. When cleaning and maintaining the filter plate, the filter plate can be removed by simply opening the nut on the side end of the filter plate, which is convenient for maintenance personnel to operate.

Claims

1. A cotton cake filter for gelatin production, characterized in that: The invention comprises two front frames (3) and a rear frame (4) vertically arranged at the front and rear ends of a bottom plate (1); connecting rods (5) are respectively arranged on both sides between the front frame (3) and the rear frame (4); an end cover (7) is arranged between the two connecting rods located inside the rear frame (4); a plurality of filter plates (8) for filtering materials are arranged between the two connecting rods (5) inside the end cover (7); the filter plates (8) are detachably arranged on the connecting rods (5) through a connecting mechanism (9); a filter screen (13) is arranged on the filter plates; and a filter for filtering materials is arranged at the front end of the filter plates (8). A pressure plate (6) is provided to apply pressure to the filter plate, a feed port is provided at the top of the pressure plate (6), and a discharge port is provided at the bottom of the end cover (7); a hydraulic cylinder (10) is provided on the front frame (3) for driving the pressure plate to move, and a telescopic rod of the hydraulic cylinder is connected to the outer side of the pressure plate; a pressure gauge (12) is provided on the end cover (7) for detecting the pressure applied by the pressure plate; a control box (11) is provided on the bottom plate (1) for controlling the operation of the cotton cake filter, the input end of the control box is connected to the output end of the hydraulic gauge, and the output end of the control box is connected to the input end of the hydraulic cylinder.

2. The cotton cake filter for gelatin production according to claim 1, characterized in that: The connection mechanism (9) comprises a lap plate (14) fixedly arranged on both sides of the filter plate (8) and a fixed plate (15) movably arranged at the bottom of the lap plate via a rotating shaft. The centers of the lap plate (14) and the fixed plate (15) are both provided with an arc for fixing on the connecting rod (5). The outer sides of the lap plate (14) and the fixed plate (15) are both provided with a connecting plate (16). A bolt (17) is passed through the two connecting plates (16), and a nut (18) is sleeved on the bolt.

3. The cotton cake filter for gelatin production according to claim 2, characterized in that: The bottom end of the bolt (17) is passed through a connecting plate (16) located on the fixing plate (15), and a through slot for the bolt to enter and exit is provided on the outer side of the connecting plate (16) located on the lap plate (14), and limit plates for limiting are provided at both the upper and lower ends of the bolt (17).

4. The cotton cake filter for gelatin production according to claim 1, characterized in that: The filter plate (8) has an edge facing the pressure plate with a groove (19), and the other side of the filter plate (8) has a convex rib (20) matched with the groove (19) on the adjacent filter plate.

5. The cotton cake filter for gelatin production according to claim 4, characterized in that: The inner side of the pressing plate (6) is provided with a convex rib (20) matched with the groove (19) on the adjacent filter plate (8), and the inner side of the end cover (7) is provided with a groove (19) matched with the convex rib (20) on the adjacent filter plate (8).

6. The cotton cake filter for gelatin production according to claim 1, characterized in that: The mesh size of the filter screen (13) on the filter plate (8) gradually increases from front to back.

7. The cotton cake filter for gelatin production according to claim 1, characterized in that: The bottom of the base plate (1) is provided with a universal wheel (2) for easy movement, and a locking plate for fixing is provided on the universal wheel (2).