Hydraulic punching device for automobile production line
By designing stamping components and positioning components in the hydraulic punching device, and using the combination of wedge-shaped limiting blocks and adjustment springs, the problem of long-term adjustment and fixing parts in the prior art is solved, rapid fixing and automatic adjustment of parts are achieved, and the production efficiency of the assembly line is improved.
Patent Information
- Application Number
- CN202421584273.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing hydraulic punching devices take a long time to adjust and fix parts, which affects the production efficiency of the assembly line.
A hydraulic punching device including a stamping assembly and a positioning assembly is designed, and the rapid fixation of the parts and adaptation of materials of different thicknesses is achieved through the combination of a wedge-shaped limiting block and an adjustment spring.
It realizes rapid fixing and automatic adjustment of parts, faster clamping speed, adapts to materials of different thicknesses, and improves the production efficiency of the assembly line.
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Figure CN222902321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile production equipment, in particular to a hydraulic punching device used in an automobile production line. Background Art
[0002] In the automobile production line, punching devices are needed to punch holes in parts. The hydraulic punching device assists in punching parts. It is easy to operate, labor-saving and can punch holes quickly. It is an indispensable device in the production line.
[0003] Application No. 201920631273.4 provides a hydraulic punching device for an automobile production line, comprising a device base, a support plate is provided on the upper outer surface of the device base, a hydraulic cylinder is provided on the outer surface of one side of the support plate, a support block is provided on the upper outer surface of the device base close to the support plate, a placement plate is provided on the upper end of the support block, a through hole is provided on the upper outer surface of the placement plate, a first material guide groove is provided on the front end outer surface of the support block, a second material guide groove is provided on the front end outer surface of the device base, and a collection box is provided on the front end outer surface of the device base close to the second material guide groove.
[0004] The device adjusts the distance between the elastic pressing plate and the surface of the storage plate by rotating the adjusting screw rod, so as to adapt to parts of different thicknesses, and fixes the parts by bending the elastic pressing plate. This fixing method takes a long time to adjust and fix, which is not conducive to production line production. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a hydraulic punching device for an automobile production line.
[0006] The technical solution of the utility model is:
[0007] A hydraulic punching device for an automobile production line, comprising:
[0008] A stamping assembly, the stamping assembly comprising a hydraulic cylinder, a workbench is provided directly below the hydraulic cylinder, and a die assembly is provided between the workbench and the hydraulic cylinder;
[0009] The mold assembly includes a top mold and a bottom mold, wherein the top mold is fixedly mounted on the top of the piston rod of the hydraulic cylinder, and the bottom mold is fixedly mounted on the top surface of the workbench. The top surface of the bottom mold is used to place materials, and the top mold can move downward under the drive of the piston rod of the hydraulic cylinder to punch the materials;
[0010] The positioning assembly comprises two wedge-shaped limit blocks, which are symmetrically slidably mounted on the top surface of the bottom mold through a pressure assembly. The pressure assembly is used to apply a pressure toward the center of the bottom mold to the wedge-shaped limit blocks. The opposite side of the wedge-shaped limit blocks is an inclined surface, which is inclined downward, and the edge of the material is against the inclined surface of the wedge-shaped limit blocks.
[0011] Preferably, a slag discharge port is provided through the middle of the workbench, the slag discharge port is located directly below the hydraulic cylinder, and a guide groove is provided on the top surface of the workbench.
[0012] Preferably, a plurality of guide blocks are provided on the bottom surface of the bottom mold, and the guide blocks are engaged with the guide grooves. A forming hole is provided in the center of the bottom mold, and the forming hole is located directly above the slag discharge port.
[0013] Preferably, a plurality of second guide grooves are provided on the top surface of the bottom mold and on both sides of the forming hole, and the pressurizing assembly is located in the second guide grooves.
[0014] Preferably, a plurality of second guide blocks are provided on the bottom surface of the wedge-shaped limit block, the second guide blocks are slidably connected and clamped with the second guide grooves, and the pressurizing assembly is located outside the second guide blocks.
[0015] Preferably, the pressurizing assembly comprises a guide column fixing block, the guide column fixing block is fixedly mounted at the end of the second guide slot, a guide column is centrally arranged on one side of the guide column fixing block facing the second guide block, and the guide column penetrates the second guide block.
[0016] Preferably, an adjusting spring is provided on the guide column, and two ends of the adjusting spring are respectively against the second guide block and the guide column fixing block.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model sets a positioning component and utilizes the inclined surface of the wedge-shaped limit block to clamp the edge of the top surface of the material. The material will press the wedge-shaped limit block to both sides. The second guide block and the second guide groove are clamped to prevent the wedge-shaped limit block from moving upward. The wedge-shaped limit block moves to both sides, compresses the adjustment spring, and utilizes the elastic force of the adjustment spring to apply pressure to the material from the left and right sides. The inclined surface of the wedge-shaped limit block is utilized to decompose the pressure into horizontal and vertical downward forces, so as to fix the material. The utility model can adapt to materials of different thicknesses and can automatically adjust to achieve a faster clamping speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the stamping assembly in the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the mold assembly in the utility model;
[0022] Figure 4 It is a top view schematic diagram of the positioning component structure in the utility model;
[0023] Figure 5 It is a schematic diagram of the exploded view of the positioning component structure in the utility model.
[0024] The meaning of each number in the figure is:
[0025] 1. Stamping assembly; 11. Base; 12. Frame; 13. Hydraulic cylinder; 14. Workbench; 15. Guide groove; 16. Slag discharge port;
[0026] 2. Mold assembly; 21. Top mold; 22. Bottom mold; 23. Forming hole; 24. Guide block; 25. Second guide groove; 26. Fixing bolt;
[0027] 3. Positioning assembly; 31. First limiting plate; 32. Wedge-shaped limiting block; 33. Second guide block; 34. Guide column; 35. Guide column fixing block; 36. Adjusting spring. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0030] Embodiment 1:
[0031] See also Figure 1-5 The utility model describes the above technical solution in detail through the following embodiments:
[0032] A hydraulic punching device for an automobile production line, comprising:
[0033] The stamping assembly 1 comprises a hydraulic cylinder 13 , a workbench 14 is arranged directly below the hydraulic cylinder 13 , and a die assembly 2 is arranged between the workbench 14 and the hydraulic cylinder 13 .
[0034] The stamping assembly 1 also includes a base 11, a workbench 14 is fixedly installed on the front side of the top of the base 11 by bolts, a frame 12 is welded and installed on the rear side of the top of the base 11, a hydraulic cylinder 13 is fixedly installed on the front side of the top of the frame 12 by bolts, the hydraulic cylinder 13 is installed vertically, and the piston rod of the hydraulic cylinder 13 is vertically downward.
[0035] A slag discharge port 16 is provided through the middle of the workbench 14 , and the slag discharge port 16 is located directly below the hydraulic cylinder 13 . A guide groove 15 is provided on the top surface of the workbench 14 .
[0036] The slag discharge port 16 extends from the top surface of the base 11 to the middle of the front side surface of the base 11 .
[0037] The mold assembly 2 includes a top mold 21 and a bottom mold 22. The top mold 21 is threadedly mounted on the top of the piston rod of the hydraulic cylinder 13, and the bottom mold 22 is fixedly mounted on the top surface of the workbench 14. The top surface of the bottom mold 22 is used to place materials. The top mold 21 can move downward under the drive of the piston rod of the hydraulic cylinder 13 to punch the materials.
[0038] By controlling the piston rod of the hydraulic cylinder 13 to extend or retract, the top die 21 can be driven down or up. The top die 21 cooperates with the bottom die 22 to punch holes in the material. Different top die 21 and bottom die 22 can be replaced according to the required holes.
[0039] A plurality of guide blocks 24 are welded to the bottom surface of the bottom mold 22 . The guide blocks 24 are engaged with the guide grooves 15 . A forming hole 23 is provided at the center of the bottom mold 22 . The forming hole 23 is located just above the slag discharge port 16 .
[0040] The guide block 24 can slide along the guide groove 15, and the guide groove 15 is used to prevent the guide block 24 from moving upward. The four corners of the top surface of the bottom mold 22 are threadedly connected with fixing bolts 26, and the fixing bolts 26 penetrate the bottom mold 22 and the workbench 14 and are threadedly connected. The fixing bolts 26 are used to prevent the bottom mold 22 from sliding forward and backward.
[0041] The outer diameter of the top die 21 is slightly smaller than the inner diameter of the forming hole 23 . The top die 21 and the forming hole 23 cooperate to apply shear force to the material, thereby punching the material. The waste generated by punching can be discharged from the forming hole 23 , fall to the slag discharge port 16 , and then discharged from the slag discharge port 16 .
[0042] A plurality of second guide grooves 25 are disposed on the top surface of the bottom mold 22 and on both sides of the molding hole 23 .
[0043] The second guide groove 25 is a T-shaped groove, and the second guide groove 25 is transverse, and the second guide groove 25 does not penetrate the bottom mold 22 .
[0044] The positioning component 3 includes two wedge-shaped limiting blocks 32. The wedge-shaped limiting blocks 32 are symmetrically and slidably mounted on the top surface of the bottom die 22 through a pressurizing component. The pressurizing component is used to apply a pressure to the wedge-shaped limiting blocks 32 towards the center of the bottom die 22. The opposite sides of the wedge-shaped limiting blocks 32 are inclined surfaces, which are inclined downward, and the edges of the material abut against the inclined surfaces of the wedge-shaped limiting blocks 32. The pressurizing component is located in the second guiding groove 25.
[0045] The wedge-shaped limiting blocks 32 are in the shape of '丿'. The heads of the two wedge-shaped limiting blocks 32 are parallel to each other, and the tails of the two wedge-shaped limiting blocks 32 are bent outward. The material is inserted into the space between the tails of the two wedge-shaped limiting blocks 32.
[0046] Several second guiding blocks 33 are welded to the bottom surface of the wedge-shaped limiting blocks 32. The second guiding blocks 33 are slidably connected and clamped with the second guiding groove 25, and the pressurizing component is located outside the second guiding blocks 33.
[0047] The second guiding groove 25 can prevent the second guiding blocks 33 from moving upward, thereby preventing the wedge-shaped limiting blocks 32 from moving upward.
[0048] The pressurizing component includes a guiding column fixing block 35. The guiding column fixing block 35 is fixedly mounted at the end of the second guiding groove 25 through bolts. A guiding column 34 is welded to the center of the side of the guiding column fixing block 35 facing the second guiding blocks 33, and the guiding column 34 penetrates through the second guiding blocks 33.
[0049] The guiding column 34 is clamped with the bottom die 22 after passing through the second guiding blocks 33, and the second guiding blocks 33 can slide along the guiding column 34. The guiding column fixing block 35 is used to limit the sliding distance of the second guiding blocks 33.
[0050] An adjusting spring 36 is sleeved on the guiding column 34, and both ends of the adjusting spring 36 abut against the second guiding blocks 33 and the guiding column fixing block 35 respectively.
[0051] The elastic force of the adjusting spring 36 can drive the two opposite second guiding blocks 33 to approach each other, thereby driving the wedge-shaped limiting blocks 32 to approach each other.
[0052] After the material is inserted into the space between the tails of the two wedge-shaped limiting blocks 32, the top edge of the material abuts against the inclined surfaces of the wedge-shaped limiting blocks 32. Since the distance between the tails and the heads of the wedge-shaped limiting blocks 32 shortens, the material pushes the wedge-shaped limiting blocks 32 to both sides, thereby compressing the adjusting spring 36, and the elastic force of the adjusting spring 36 keeps the wedge-shaped limiting blocks 32 in contact with the material.
[0053] Since the inner side of the wedge-shaped stopper 32 is an inclined surface, the pressure of the wedge-shaped stopper 32 on the material can be decomposed into a horizontal thrust and a vertical downward pressure, the former ensuring that the material is located in the middle of the bottom mold 22, and the latter ensuring that the material fits the top surface of the bottom mold 22. Thus, it can adapt to materials of different thicknesses and sizes.
[0054] The positioning assembly 3 also includes a first limiting plate 31 , which is fixedly mounted on the top surface of the bottom mold 22 close to the frame 12 by screws, and the first limiting plate 31 is perpendicular to the head of the wedge-shaped limiting block 32 .
[0055] The first limiting plate 31 is used to limit the insertion depth of the material.
[0056] When using the device, the operator of this embodiment inserts the material from the space between the tails of the two wedge-shaped limiting blocks 32 until the front side of the material abuts against the first limiting plate 31 .
[0057] The top edge of the material abuts against the inclined surface of the wedge-shaped stopper 32. As the distance from the tail to the head of the wedge-shaped stopper 32 is shortened, the material pushes the wedge-shaped stopper 32 to both sides, thereby compressing the adjustment spring 36, and the elastic force of the adjustment spring 36 keeps the wedge-shaped stopper 32 in contact with the material.
[0058] Since the inner side of the wedge-shaped stopper 32 is an inclined surface, the pressure of the wedge-shaped stopper 32 on the material can be decomposed into a horizontal thrust and a vertical downward pressure, the former ensuring that the material is located in the middle of the bottom mold 22, and the latter ensuring that the material fits the top surface of the bottom mold 22. Thus, it can adapt to materials of different thicknesses and sizes.
[0059] By controlling the extension of the piston rod of the hydraulic cylinder 13, the top die 21 can be driven down, the top die 21 contacts the material and continues to apply pressure, and the top die 21 cooperates with the forming hole 23 to apply shear force to the material, thereby punching the material.
[0060] The waste generated by punching is discharged from the forming hole 23, falls to the slag discharge port 16, and then discharged from the slag discharge port 16.
[0061] After the punching is completed, the piston rod of the hydraulic cylinder 13 is controlled to shorten, driving the top die 21 to rise, so that the top die 21 is separated from the material, and then the material is drawn out from between the two wedge-shaped limit blocks 32 and replaced with new material.
[0062] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A hydraulic punching device for an automobile production line, characterized in that: include: A stamping assembly (1), the stamping assembly (1) comprising a hydraulic cylinder (13), a workbench (14) being provided directly below the hydraulic cylinder (13), and a die assembly (2) being provided between the workbench (14) and the hydraulic cylinder (13); The mold assembly (2) comprises a top mold (21) and a bottom mold (22), wherein the top mold (21) is fixedly mounted on the top of the piston rod of the hydraulic cylinder (13), and the bottom mold (22) is fixedly mounted on the top surface of the workbench (14); the top surface of the bottom mold (22) is used for placing materials, and the top mold (21) can move downward under the drive of the piston rod of the hydraulic cylinder (13) to punch the materials; A positioning assembly (3), wherein the positioning assembly (3) comprises two wedge-shaped limit blocks (32), wherein the wedge-shaped limit blocks (32) are symmetrically slidably mounted on the top surface of the bottom mold (22) via a pressure assembly, wherein the pressure assembly is used to apply a pressure to the wedge-shaped limit blocks (32) toward the center of the bottom mold (22), wherein the opposite side of the wedge-shaped limit blocks (32) is an inclined surface, wherein the inclined surface is inclined downward, and the edge of the material abuts against the inclined surface of the wedge-shaped limit blocks (32).
2. A hydraulic punching device for an automobile production line according to claim 1, characterized in that: A slag discharge port (16) is provided through the middle of the workbench (14), and the slag discharge port (16) is located directly below the hydraulic cylinder (13). A guide groove (15) is provided on the top surface of the workbench (14).
3. A hydraulic punching device for an automobile production line as claimed in claim 2, characterized in that: The bottom surface of the bottom mold (22) is provided with a plurality of guide blocks (24), the guide blocks (24) are clamped with the guide grooves (15), and a forming hole (23) is provided in the center of the bottom mold (22), and the forming hole (23) is located directly above the slag discharge port (16).
4. A hydraulic punching device for an automobile production line as claimed in claim 3, characterized in that: A plurality of second guide grooves (25) are provided on the top surface of the bottom mold (22) and on both sides of the molding hole (23), and the pressurizing assembly is located in the second guide grooves (25).
5. A hydraulic punching device for an automobile production line as claimed in claim 4, characterized in that: A plurality of second guide blocks (33) are provided on the bottom surface of the wedge-shaped limiting block (32), the second guide blocks (33) are slidably connected and clamped with the second guide grooves (25), and the pressurizing assembly is located outside the second guide blocks (33).
6. A hydraulic punching device for an automobile production line as claimed in claim 5, characterized in that: The pressurizing assembly comprises a guide column fixing block (35), wherein the guide column fixing block (35) is fixedly mounted at the end of the second guide groove (25), and a guide column (34) is provided at the center of one side of the guide column fixing block (35) facing the second guide block (33), and the guide column (34) passes through the second guide block (33).
7. A hydraulic punching device for an automobile production line as claimed in claim 6, characterized in that: The guide column (34) is provided with an adjustment spring (36), and two ends of the adjustment spring (36) are respectively against the second guide block (33) and the guide column fixing block (35).
Citation Information
Patent Citations
Hydraulic punching device for automobile production line
CN210023416U