Groove rolling device for machining belt pulley of automobile air conditioner

By designing a groove rolling device for automotive air conditioning pulleys, the rolling groove area is covered with a splash-proof mechanism and the waste is automatically exported by an exhaust mechanism, the problem of waste chips and cutting fluid splashing in the prior art is solved, and processing efficiency and area cleanliness are improved.

CN222903387UActive Publication Date: 2025-05-27JIUJIANG HAOHONG IND CO LTD
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Patent Information

Application Number
CN202421408004.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-05-27
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

When the existing automobile air conditioner pulley is processed, the waste chips and cutting fluid generated in the rolling grooves are mixed and splashed, affecting the operator's control of the CNC lathe and contaminating the processing area.

Method used

A rolling groove device including a CNC lathe, a tool, a cutting fluid nozzle and a splash-proof mechanism is designed. The splash-proof mechanism consists of a support block, a protective cover, a slide rod and an adjustment screw. The movement of the protective cover is controlled by the adjustment screw to cover the rolling groove area; at the same time, the discharge mechanism drives the reciprocating screw through a motor, and the scraper slides in the protective cover to automatically export processing waste.

Benefits of technology

It effectively avoids the splash of debris and cutting fluid, ensures the cleanliness and safety of the operating area, and improves processing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile air conditioner belt pulley machining, in particular to a groove rolling device for automobile air conditioner belt pulley machining. The groove rolling device for machining the belt pulley of the automobile air conditioner can cover a groove rolling area of the belt pulley and prevent chippings mixed with cutting fluid from splashing randomly during machining. A groove rolling device for machining an automobile air conditioner belt pulley comprises a numerical control lathe, a cutter, a cutting fluid spray pipe and a splash-proof mechanism, the cutter is slidably connected to the upper side of the front portion of the numerical control lathe, the cutting fluid spray pipe is connected to the upper left portion of the numerical control lathe, and the splash-proof mechanism is arranged on the upper side of the middle of the numerical control lathe. The adjusting screw rod is rotated to control the operation that the protective cover moves leftwards through the threads, the groove rolling area of the belt wheel can be covered, and chippings mixed with cutting fluid in the machining process are prevented from splashing at will.
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Description

Technical Field

[0001] The utility model relates to the technical field of automotive air-conditioning pulley processing, in particular to a grooving device for processing automotive air-conditioning pulleys. Background Technique

[0002] Grooving of automotive air-conditioning pulleys refers to the grooves processed on the air-conditioning compressor drive pulleys in the automotive air-conditioning system for accommodating and guiding the operation of the drive belt. The design and condition of these grooves are crucial for the effective transmission between the belt and the pulley.

[0003] However, when the existing automotive air-conditioning pulleys are processed and grooved, the waste chips generated in the grooving area and the discharged cutting fluid are mixed with each other, and are affected by the components rotating at high speed in the grooving area, resulting in the waste materials splashing out, which affects the operation of the operator on the CNC lathe and seriously pollutes the grooving production and processing area.

[0004] Therefore, a grooving device for processing automotive air-conditioning pulleys has now been developed, which can cover the grooving area of the pulley to prevent the chips and cutting fluid from splashing randomly during processing. Content of the Utility Model

[0005] In order to overcome the shortcomings of the prior art in the above background technique, the utility model provides a grooving device for processing automotive air-conditioning pulleys, which can cover the grooving area of the pulley to prevent the chips and cutting fluid from splashing randomly during processing.

[0006] Technical Solution: A grooving device for processing automotive air-conditioning pulleys includes a CNC lathe, a tool, a cutting fluid spray pipe and a splash-proof mechanism. The tool is slidably connected to the upper side of the front part of the CNC lathe, the cutting fluid spray pipe is connected to the upper left part of the CNC lathe, and the splash-proof mechanism is arranged on the upper side of the middle part of the CNC lathe.

[0007] In one embodiment, a control system is arranged on the upper side of the right front part of the CNC lathe.

[0008] In one embodiment, the splash-proof mechanism includes a support block, a protective cover, a sliding rod and an adjusting screw. The support block is connected to the upper side of the middle part of the CNC lathe, the adjusting screw is threadedly connected to the upper part of the support block, the protective cover is rotatably connected to the left side of the adjusting screw, the sliding rod is connected to the upper right side of the protective cover, and the sliding rod is slidably connected to the support block. Rotating the adjusting screw controls the left and right movement of the protective cover by means of the thread. When the protective cover moves to the left, it covers the grooving area of the pulley to prevent chips from splashing.

[0009] In one embodiment, a knob is arranged on the right side of the adjusting screw.

[0010] In one embodiment, a discharging mechanism is further included. The discharging mechanism includes a connecting block, a scraping strip and a reciprocating lead screw, and a motor. The left side of the rear part of the protective cover is connected with the connecting block. The reciprocating lead screw is rotatably connected to the connecting block. The scraping strip is threadedly connected to the left part of the reciprocating lead screw. The scraping strip is slidably connected to the inner side of the protective cover. The right side of the rear part of the protective cover is connected with the motor. The output shaft of the motor is connected to the reciprocating lead screw. The rotation of the output shaft of the motor drives the reciprocating lead screw to rotate, and the rotation of the reciprocating lead screw controls the scraping strip to slide in the protective cover, so as to discharge the processing waste inside the protective cover.

[0011] In one embodiment, the scraping strip is of an arc-shaped structure.

[0012] The beneficial effects of the present utility model are as follows: 1. By rotating the adjusting screw and using the thread to control the leftward movement of the protective cover, the present utility model can cover the pulley grooving area, avoiding the random splashing of chips and cutting fluid during processing.

[0013] 2. By driving the rotation of the reciprocating lead screw through the rotation of the output shaft of the motor, and the rotation of the reciprocating lead screw controls the scraping strip to slide in the protective cover, the present utility model can automatically discharge the processing waste inside the protective cover, ensuring the cleanliness inside the protective cover. Description of the Drawings

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.

[0015] Figure 2 It is a partial three-dimensional structural schematic diagram of the present utility model.

[0016] Figure 3 It is a first three-dimensional structural schematic diagram of the splash-proof mechanism of the present utility model.

[0017] Figure 4 It is a second three-dimensional structural schematic diagram of the splash-proof mechanism of the present utility model.

[0018] Figure 5 It is a first three-dimensional structural schematic diagram of the discharging mechanism of the present utility model.

[0019] Figure 6 It is a second three-dimensional structural schematic diagram of the discharging mechanism of the present utility model.

[0020] The reference numerals and names in the figures: 1: CNC lathe, 2: pulley, 3: tool, 4: cutting fluid spray pipe, 5: splash-proof mechanism, 51: support block, 52: protective cover, 53: slide bar, 54: adjusting screw, 6: discharging mechanism, 61: connecting block, 62: scraping strip, 63: reciprocating lead screw, 64: motor. Detailed Embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] A grooving device for processing an automotive air-conditioning pulley, as Figures 1-6 shown, includes a numerical control lathe 1, a cutting tool 3, a cutting fluid spray pipe 4, and a splash-proof mechanism 5. The cutting tool 3 is slidably connected to the upper side of the front part of the numerical control lathe 1. The cutting fluid spray pipe 4 is connected to the upper left part of the numerical control lathe 1. A splash-proof mechanism 5 is provided on the upper side of the middle part of the numerical control lathe 1.

[0023] The splash-proof mechanism 5 includes a support block 51, a protective cover 52, a sliding rod 53, and an adjusting screw rod 54. The support block 51 is connected to the upper side of the middle part of the numerical control lathe 1. The adjusting screw rod 54 is threadedly connected to the upper part of the support block 51. The protective cover 52 is rotatably connected to the left side of the adjusting screw rod 54. The sliding rod 53 is connected to the upper right side of the protective cover 52. The sliding rod 53 is slidably connected to the support block 51.

[0024] It further includes a discharging mechanism 6. The discharging mechanism 6 includes a connecting block 61, a scraping strip 62, and a reciprocating lead screw 63, and a motor 64. The connecting block 61 is connected to the left side of the rear part of the protective cover 52. The reciprocating lead screw 63 is rotatably connected to the connecting block 61. The scraping strip 62 is threadedly connected to the left part of the reciprocating lead screw 63. The scraping strip 62 is slidably connected to the inner side of the protective cover 52. The motor 64 is connected to the right side of the rear part of the protective cover 52. The output shaft of the motor 64 is connected to the reciprocating lead screw 63.

[0025] When the present utility model is in use, first fix the pulley 2 on the numerical control lathe 1, then adjust the cutting tool 3 to contact the pulley 2, and connect the cutting fluid spray pipe 4 to the cutting fluid discharging device. Then rotate the adjusting screw rod 54 to control the left and right movement of the protective cover 52 by means of the thread. When the protective cover 52 moves to the left, it covers the grooving area of the pulley 2 to prevent debris from splashing. After the protective cover 52 covers the grooving area of the pulley 2, start the numerical control lathe 1, and use the cutting tool 3 to groove the pulley 2. After the processing is completed, control the protective cover 52 to move to the right to reset. Then start the motor 64. The output shaft of the motor 64 rotates to drive the reciprocating lead screw 63 to rotate. The reciprocating lead screw 63 rotates to control the scraping strip 62 to slide in the protective cover 52, and discharge the processing waste inside the protective cover 52.

[0026] Those skilled in the art of this industry should understand that the above embodiments do not limit the present utility model in any form. Any technical solutions obtained by means of equivalent replacement or equivalent transformation shall fall within the protection scope of the present utility model.

Claims

1. A grooving device for processing automobile air-conditioning pulleys, characterized in that: The invention comprises a numerically controlled lathe (1), a tool (3), a cutting fluid nozzle (4) and a splash-proof mechanism (5). The upper front side of the numerically controlled lathe (1) is slidably connected with the tool (3), the upper left side of the numerically controlled lathe (1) is connected with the cutting fluid nozzle (4), the upper middle side of the numerically controlled lathe (1) is provided with a splash-proof mechanism (5), the splash-proof mechanism (5) comprises a support block (51), a protective cover (52), a slide bar (53) and an adjusting screw (54), the upper middle side of the numerically controlled lathe (1) is connected with the support block (51), the upper part of the support block (51) is threadedly connected with the adjusting screw (54), the left side of the adjusting screw (54) is rotatably connected with the protective cover (52), the upper right side of the protective cover (52) is connected with the slide bar (53), and the slide bar (53) is slidably connected with the support block (51).

2. A grooving device for processing a pulley of an automobile air conditioner as claimed in claim 1, characterized in that: A control system is arranged on the upper right front side of the numerically controlled lathe (1).

3. A grooving device for processing a pulley of an automobile air conditioner as claimed in claim 1, characterized in that: The right side of the adjusting screw rod (54) is provided with a knob.

4. A grooving device for processing a pulley of an automobile air conditioner as claimed in claim 3, characterized in that: The invention also comprises a discharge mechanism (6), which comprises a connecting block (61), a scraper bar (62), a reciprocating screw rod (63), and a motor (64). The left side of the rear of the protective cover (52) is connected to the connecting block (61), the reciprocating screw rod (63) is rotatably connected to the connecting block (61), the left side of the reciprocating screw rod (63) is threadedly connected to the scraper bar (62), the scraper bar (62) is slidably connected to the inner side of the protective cover (52), the right side of the rear of the protective cover (52) is connected to the motor (64), and the output shaft of the motor (64) is connected to the reciprocating screw rod (63).

5. A grooving device for processing a pulley of an automobile air conditioner as claimed in claim 4, characterized in that: The scraper strip (62) is an arc-shaped structure.