Raw material mixing device for film production
By using the drive motor and gear transmission system to drive the scraping wall assembly and the stirring rod for relative movement in the raw material mixing device for film production, the problem of raw materials being bonded to the inner wall of the stirring barrel is solved, and the full mixing and uniformity of the raw materials are achieved.
Patent Information
- Application Number
- CN202421785444.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the stirring process of existing raw material mixing devices for film production, the raw materials are easily bonded to the inner wall of the stirring barrel, increasing resistance and friction, resulting in uneven mixing.
A raw material mixing device for film production is designed, and a driving motor is used to drive the rotation shaft and the rotation shaft to move relative to each other through gear transmission, which drives the scraping wall assembly and the stirring rod to move relative to each other, clean the raw materials on the inner wall of the stirring barrel, and achieve full mixing.
Through cleaning of the scraping wall assembly and mixing of the mixing rod, the mixing efficiency is improved, the raw materials are fully mixed and processed, and the mixing quality and uniformity are improved.
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Figure CN222904559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film production equipment, in particular to a raw material mixing device for film production. Background Art
[0002] Film is a thin, soft, transparent sheet made of plastic, adhesive, rubber or other materials. The scientific explanation of film is: a 2+ dimensional material formed by atoms, molecules or ions deposited on the surface of a substrate, such as optical film, composite film, superconducting film, polyester film, nylon film, plastic film, etc. Film is widely used in electronics, machinery, printing and other industries. The raw materials of film are divided into many categories, including organic matter, inorganic matter, powder, liquid and various additives. When it is necessary to produce film, various raw materials need to be put into a mixing box for mixing, and a mixing device is required.
[0003] According to a raw material mixing device for BOPP film production with publication number CN220428912U, the device includes a base, a stirring barrel, a vertical auger assembly, a bottom plate and a top plate, wherein a discharge hopper is fixed on the base; the bottom surface of the stirring barrel is a hollow structure and is provided with a flange ring; a first feed hopper is provided on the stirring barrel; a second feed hopper is fixed on the top surface of the stirring barrel; an angle plate is fixed on the upper inner side of the stirring barrel; a top cover is provided on the top of the stirring barrel; the vertical auger assembly includes a barrel, an auger is installed on the inner side of the barrel, a lifting motor is fixed on the top of the barrel, and the output shaft of the lifting motor is fixedly installed with the auger; a return pipe and a feed pipe are provided on the top of the barrel; the feed pipe is connected to the second feed hopper.
[0004] Although the above technical solution uses a stirring paddle for in-situ stirring and mixing, and an auger for lifting and stirring and mixing, the raw materials will adhere to the inner wall of the mixing barrel during the stirring process, increasing the resistance and friction during the stirring process. The raw materials adhered to the barrel wall may not be fully mixed, resulting in uneven mixing of the final raw materials. Utility Model Content
[0005] The purpose of the utility model is to provide a raw material mixing device for film production to solve the problems existing in the above-mentioned prior art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following scheme: The utility model provides a raw material mixing device for film production, including a stirring barrel, a plurality of support frames are fixedly connected to the bottom of the stirring barrel, a mounting frame is fixedly connected to the bottom of the stirring barrel, a driving motor is fixedly connected to one side of the mounting frame, the output shaft of the driving motor is connected to the first gear through the mounting frame, the first gear is respectively meshed with the second gear and the third gear, used to transmit the driving force or change the speed and direction of the driving shaft. The second gear is fixedly connected to the rotating shaft, the third gear is fixedly connected to the rotating shaft, the rotating shaft is a hollow shaft, the rotating shaft is rotatably connected to the rotating shaft, the rotating shaft and the rotating shaft are respectively rotatably connected to the mounting frame, the rotating shaft is fixedly connected to the wall scraping assembly, the rotating shaft is fixedly connected to a plurality of stirring rods, a feeding assembly is arranged on the top of the stirring barrel, a drying assembly is arranged on the top of the feeding assembly, the stirring barrel is fixedly connected to the drying assembly, the top of the drying assembly is fixedly connected to and communicated with a feeding hopper, and the bottom of the stirring barrel is fixedly connected to and communicated with a discharge valve pipe.
[0007] Furthermore, the wall scraping assembly includes two connecting rods, the connecting rods are fixedly connected to the rotating shaft, and the connecting rods are detachably connected to a plurality of scrapers.
[0008] Furthermore, the feeding assembly includes a servo motor, the servo motor is fixedly connected to the mixing barrel, the output end of the servo motor is fixedly connected to a first pulley, the center of the upper end surface of the mixing barrel is fixedly connected to a bearing, the bearing is rotatably connected to a rotating drum, the rotating drum is connected to the drying assembly, the rotating drum is connected to the mixing barrel, the bottom end of the rotating drum is fixedly connected to a bent pipe, the outer wall of the rotating drum is fixedly connected to a second pulley, and the first pulley and the second pulley are drivingly connected by a belt.
[0009] Furthermore, the drying component includes a drying box, which is fixedly connected to and communicated with the feed hopper, a discharge port is provided at the bottom of the drying box, a plurality of support rods are fixedly connected to the drying box, one end of the support rods is fixedly connected to the mixing barrel, a blower is fixedly connected to the outer wall of the drying box, a first inclined plate and a second inclined plate are fixedly connected to the inner wall of the drying box, a first inclined plate is arranged directly below the feed hopper, the first inclined plate is arranged directly below the feed hopper, the blower is communicated with the first inclined plate, the first inclined plate is fixedly connected to the inner wall of the drying box, the top end of the first inclined plate is arranged close to the blower, the bottom end of the first inclined plate is correspondingly arranged with the second inclined plate, the second inclined plate is fixedly connected to the inner wall of the drying box, the bottom end of the second inclined plate is arranged close to the discharge port, and the rotating drum is communicated with the discharge port.
[0010] Furthermore, the first inclined plate is provided with an air inlet groove, a first heating layer, and a first ventilation groove in sequence from bottom to top, the air inlet groove is a cavity, the first heating layer is a heating resistance wire, the blower is connected to the air inlet groove, the air inlet groove is fixedly connected to the first heating layer, the first ventilation groove is a honeycomb plate, and the first heating layer is fixedly connected to the first ventilation groove.
[0011] Furthermore, the second inclined plate includes a second heating layer and a second ventilation groove, the second heating layer has the same structure as the first heating layer, the second ventilation groove has the same structure as the first ventilation groove, and the second heating layer and the second ventilation groove are connected.
[0012] The utility model discloses the following technical effects: through the power of the driving motor, through the meshing transmission of the first gear, the second gear and the third gear, the relative movement of the rotating shaft and the rotating shaft is realized, the relative movement of the rotating shaft and the rotating shaft can drive the scraping assembly and the stirring rod to move relative to each other, the scraping assembly cleans the raw materials adhering to the inner wall of the stirring barrel during the stirring process, which helps to improve the stirring efficiency and ensure that the raw materials are fully mixed and processed, the stirring rod can fully mix the raw materials in the stirring barrel, so that the raw materials are fully mixed, and the quality and uniformity of the final mixing are ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 This is the front view of the raw material mixing device for film production;
[0015] Figure 2 A cross-sectional view of a raw material mixing device for film production;
[0016] Figure 3 This is a schematic diagram of the internal structure of the mixing barrel;
[0017] Figure 4 It is a schematic diagram of the structure of the feed assembly;
[0018] Figure 5 for Figure 2 A is a schematic diagram of the enlarged structure;
[0019] Figure 6 A cross-sectional view of the drying component.
[0020] Among them: 1. mixing barrel; 2. support frame; 3. mounting frame; 4. driving motor; 5. first gear; 6. second gear; 7. third gear; 8. rotating shaft; 9. rotating shaft; 10. scraper assembly; 101. connecting rod; 102. scraper; 11. stirring rod; 12. feeding assembly; 121. servo motor; 122. first pulley; 123. bearing; 124. rotating drum; 125. elbow; 126. second pulley; 127. belt; 13. drying assembly; 131. drying box; 132. support rod; 133. blower; 136. air inlet groove; 137. first heating layer; 138. first ventilation groove; 139. second heating layer; 140. second ventilation groove; 14. feeding hopper; 15. discharge valve pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0023] Reference Figure 1-6 The utility model provides a raw material mixing device for film production, including a stirring barrel 1, a plurality of support frames 2 are fixedly connected to the bottom of the stirring barrel 1, the support frames 2 are used to support the stirring barrel 1 and various components on the stirring barrel 1, a mounting frame 3 is fixedly connected to the bottom of the stirring barrel 1, a driving motor 4 is fixedly connected to one side of the mounting frame 3, the output shaft of the driving motor 4 is connected to a first gear 5 through the mounting frame 3, the driving motor 4 is used to provide power support for the first gear 5, so that the first gear 5 rotates, and the first gear 5 is respectively meshed with a second gear 6 and a third gear 7 for transmitting driving force. The second gear 6 is fixedly connected with a rotating shaft 8, and the third gear 7 is fixedly connected with a rotating shaft 9. The rotating shaft 8 is a hollow shaft. The rotating shaft 8 is rotatably connected with the rotating shaft 9. The rotating shaft 9 is arranged inside the rotating shaft 8 so that the rotating shaft 8 and the rotating shaft 9 can rotate in opposite directions relative to each other. The rotating shaft 8 and the rotating shaft 9 are respectively rotatably connected with the mounting frame 3. The mounting frame 3 is used to provide support for the first gear 5, the second gear 6 and the third gear 7 so that they rotate on the mounting frame 3. The relative movement of the rotating shaft 9 and the rotating shaft 8 is realized through the power of the driving motor 4 and the meshing transmission of the first gear 5, the second gear 6 and the third gear 7.
[0024] The rotating shaft 8 is fixedly connected with a wall scraper assembly 10, which cleans the raw materials adhering to the inner wall of the mixing barrel 1 during the mixing process. It helps to improve the mixing efficiency and ensure that the raw materials are fully mixed and processed. The rotating shaft 9 is fixedly connected with a plurality of stirring rods 11, which can fully mix the raw materials in the mixing barrel 1. The top of the mixing barrel 1 is provided with a feeding assembly 12, which can realize the dispersed feeding of the raw materials so that the raw materials can be evenly mixed in the mixing barrel 1. The top of the feeding assembly 12 is provided with a drying assembly 13, which can first dry the raw materials that need to be mixed. The mixing barrel 1 is fixedly connected with the drying assembly 13, and the top of the drying assembly 13 is fixedly connected and connected with a feeding hopper 14, and the bottom of the mixing barrel 1 is fixedly connected and connected with a discharge valve pipe 15, and the discharge pipe valve can control the discharge of the mixed raw materials.
[0025] Specifically, the wall scraper assembly 10 includes two connecting rods 101, which are fixedly connected to the rotating shaft 8. The connecting rods 101 are detachably connected to a plurality of scrapers 102. The detachability of the connecting rods 101 and the scrapers 102 makes the wall scraper assembly 10 easier to maintain and clean, and also increases the flexibility and reliability of operation.
[0026] In a specific embodiment, the feeding assembly 12 includes a servo motor 121, which is fixedly connected to the mixing barrel 1, and a second pulley 122 is fixedly connected to the output end of the servo motor 121. The servo motor 121 is used to accurately control and adjust the movement and drive the second pulley 122. A bearing 123 is fixedly connected to the center of the upper end surface of the mixing barrel 1, and a rotating drum 124 is rotatably connected to the bearing 123. The rotating drum 124 is installed at the top center of the mixing barrel 1, and the rotating drum 124 can rotate at the upper end of the mixing barrel 1 through the bearing 123. The rotating drum 124 is connected with the discharge port, and the rotating drum 124 is connected with the mixing barrel 1, so that the dried raw materials enter the mixing barrel 1 through the rotating drum 124, and a curved pipe 125 is fixedly connected to the bottom end of the rotating drum 124, and a second pulley 126 is fixedly connected to the outer wall of the rotating drum 124, and the second pulley 122 is transmission-connected with the second pulley 126 by a belt 127. The rotation of the second pulley 122 drives the second pulley 126 to rotate through the belt 127, so that the rotating drum 124 fixedly connected with the second pulley 126 rotates synchronously, and because the curved pipe 125 is fixedly connected to the bottom of the rotating drum 124, the curved pipe 125 can rotate at the top of the mixing barrel 1, so that the raw materials are evenly dispersed in the mixing barrel 1, so as to achieve uniform mixing and dispersion of the raw materials in the mixing barrel 1, which can effectively improve the stirring effect, ensure that the raw materials are fully mixed, and improve production efficiency and product quality.
[0027] In a specific embodiment, the drying assembly 13 includes a drying box 131, which is fixedly connected to and communicated with the feed hopper 14. A discharge port is provided at the bottom of the drying box 131. The drying box 131 is fixedly connected to a plurality of support rods 132. One end of the support rod 132 is fixedly connected to the mixing barrel 1. The support rod 132 is used to support and fix the drying box 131 to ensure its stability. A blower 133 is fixedly connected to the outer wall of the drying box 131, and a first inclined plate and a second inclined plate are fixedly connected to the inner wall of the drying box 131. The first inclined plate and the second inclined plate are arranged alternately, which helps to increase the fluidity of the material during the drying process, thereby improving the drying efficiency. The first inclined plate is arranged directly below the feed hopper 14, the first inclined plate is arranged directly below the feed hopper 14, the blower 133 is connected to the first inclined plate, the first inclined plate is fixedly connected to the inner wall of the drying box 131, the top of the first inclined plate is arranged near the blower 133, and the bottom of the first inclined plate is correspondingly arranged with a second inclined plate, the second inclined plate is fixedly connected to the inner wall of the drying box 131, and the bottom of the second inclined plate is arranged near the discharge port. The raw material enters the first inclined plate from the feed port, and the raw material flows to the second inclined plate through the inclination or guidance of the first inclined plate, and through the discharge port, the dried raw material leaves the drying box 131 and enters the feed assembly 12, which optimizes the flow and distribution of the raw material during the drying process, and ensures effective drying and uniform product output.
[0028] Specifically, the first inclined plate is provided with an air inlet groove 136, a first heating layer 137, and a first ventilation groove 138 from bottom to top. The air inlet groove 136 is a cavity, the first heating layer 137 is a heating resistor wire, and the blower 133 is connected to the air inlet groove 136. The air inlet groove 136 is connected to the blower 133 to introduce air into the first inclined plate. The heating resistor wire heats the air and transfers it to the first ventilation groove 138. The air inlet groove 136 is connected to the first heating layer 137. The first ventilation groove 138 is a honeycomb plate, and its honeycomb structure provides a more uniform ventilation effect. The first heating layer 137 is connected to the first ventilation groove 138.
[0029] Specifically, the second inclined plate includes a second heating layer 139 and a second ventilation groove 140 . The second heating layer 139 has the same structure as the first heating layer 137 . The second ventilation groove 140 has the same structure as the first ventilation groove 138 . The second heating layer 139 and the second ventilation groove 140 are connected.
[0030] Specific working process: the raw material enters the first inclined plate from the feed port, and through the inclination or guidance of the first inclined plate, the air inlet groove 136 of the first inclined plate is connected to the blower 133 to introduce air into the first inclined plate, and the heating resistor heats the air and transfers it to the first ventilation groove 138. The honeycomb structure can provide a more uniform ventilation effect to the raw material on the top of the first ventilation groove 138. The raw material flows to the second inclined plate and passes through the discharge port. The dried raw material leaves the drying box 131 and enters the feed assembly 12. The second pulley 122 of the feed assembly 12 rotates and drives the second pulley 126 to rotate through the belt 127 , so that the rotating drum 124 fixedly connected to the second pulley 126 rotates synchronously. Since the bottom of the rotating drum 124 is fixedly connected with a curved pipe 125, the curved pipe 125 can rotate the drum 124 in the mixing barrel 1, so that the raw materials are evenly dispersed in the mixing barrel 1, and then the driving motor 4 is turned on. Through the power of the driving motor 4, through the meshing transmission of the first gear 5, the second gear 6 and the third gear 7, the relative movement of the rotating shaft 9 and the rotating shaft 8 is realized. The relative movement of the rotating shaft 9 and the rotating shaft 8 can drive the scraping assembly 10 and the stirring rod 11 to move relative to each other, so that the raw materials are fully mixed, ensuring the quality and uniformity of the final product.
[0031] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A raw material mixing device for film production, comprising a stirring barrel (1), wherein a plurality of support frames (2) are fixedly connected to the bottom of the stirring barrel (1), characterized in that: The bottom of the mixing barrel (1) is fixedly connected to a mounting frame (3), one side of the mounting frame (3) is fixedly connected to a driving motor (4), the output shaft of the driving motor (4) is transmission-connected to a first gear (5) through the mounting frame (3), the first gear (5) is meshingly connected to a second gear (6) and a third gear (7), the second gear (6) is fixedly connected to a rotating shaft (8), the third gear (7) is fixedly connected to a rotating shaft (9), the rotating shaft (8) is a hollow shaft, the rotating shaft (8) is rotationally connected to the rotating shaft (9), and the rotating shaft (9) is a rotating shaft (8). (8) and the rotating shaft (9) are respectively rotatably connected to the mounting frame (3); the rotating shaft (8) is fixedly connected to a wall scraping assembly (10); the rotating shaft (9) is fixedly connected to a plurality of stirring rods (11); a feeding assembly (12) is arranged on the top of the stirring barrel (1); a drying assembly (13) is arranged on the top of the feeding assembly (12); the stirring barrel (1) is fixedly connected to the drying assembly (13); the top of the drying assembly (13) is fixedly connected to and communicated with a feeding hopper (14); and the bottom of the stirring barrel (1) is fixedly connected to and communicated with a discharge valve pipe (15).
2. A raw material mixing device for film production according to claim 1, characterized in that: The wall scraping assembly (10) comprises two connecting rods (101), wherein the connecting rods (101) are fixedly connected to the rotating shaft (8), and the connecting rods (101) are detachably connected to a plurality of scraping plates (102).
3. A raw material mixing device for thin film production according to claim 1, characterized in that: The feeding assembly (12) comprises a servo motor (121), the servo motor (121) is fixedly connected to the stirring barrel (1), the output end of the servo motor (121) is fixedly connected to a first pulley (122), the center of the upper end surface of the stirring barrel (1) is fixedly connected to a bearing (123), the bearing (123) is rotatably connected to a rotating drum (124), the rotating drum (124) is connected to the drying assembly (13), the rotating drum (124) is connected to the stirring barrel (1), the bottom end of the rotating drum (124) is fixedly connected to a bent pipe (125), the outer wall of the rotating drum (124) is fixedly connected to a second pulley (126), and the first pulley (122) and the second pulley (126) are transmission-connected by a belt (127).
4. A raw material mixing device for thin film production according to claim 3, characterized in that: The drying assembly (13) comprises a drying box (131), the drying box (131) is fixedly connected to and communicated with the feed hopper (14), a discharge port is provided at the bottom of the drying box (131), a plurality of support rods (132) are fixedly connected to the drying box (131), one end of the support rods (132) is fixedly connected to the mixing barrel (1), a blower (133) is fixedly connected to the outer wall of the drying box (131), a first inclined plate and a second inclined plate are fixedly connected to the inner wall of the drying box (131), and the feed hopper (14) is fixedly connected to the inner wall of the drying box (131). A first inclined plate is arranged directly below the feed hopper (14), the first inclined plate is arranged directly below the feed hopper (14), the blower (133) is connected to the first inclined plate, the first inclined plate is fixedly connected to the inner wall of the drying box (131), the top of the first inclined plate is arranged close to the blower (133), a second inclined plate is arranged corresponding to the bottom end of the first inclined plate, the second inclined plate is fixedly connected to the inner wall of the drying box (131), the bottom end of the second inclined plate is arranged close to the discharge port, and the rotating drum (124) is connected to the discharge port.
5. A raw material mixing device for thin film production according to claim 4, characterized in that: The first inclined plate is provided with an air intake groove (136), a first heating layer (137), and a first ventilation groove (138) in sequence from bottom to top; the air intake groove (136) is a cavity; the first heating layer (137) is a heating resistance wire; the blower (133) is connected to the air intake groove (136); the air intake groove (136) is fixedly connected to the first heating layer (137); the first ventilation groove (138) is a honeycomb plate; the first heating layer (137) is fixedly connected to the first ventilation groove (138).
6. A raw material mixing device for thin film production according to claim 5, characterized in that: The second inclined plate comprises a second heating layer (139) and a second ventilation groove (140); the second heating layer (139) has the same structure as the first heating layer (137); the second ventilation groove (140) has the same structure as the first ventilation groove (138); the second heating layer (139) and the second ventilation groove (140) are connected.
Citation Information
Patent Citations
Raw material mixing device for BOPP film production
CN220428912U