Injection molding production line for track accessories

Abstract

The utility model belongs to the technical field of track accessory production equipment, and relates to an injection molding production line of track accessories, which comprises a plurality of injection molding machines distributed at the same longitudinal position; the first conveying rail conveys materials in the transverse direction, and the conveying starting end of the first conveying rail corresponds to a discharging opening of the injection molding machine; the second conveying rail conveys materials in the longitudinal direction, and the conveying tail end of the second conveying rail corresponds to the material arranging area; the third conveying track conveys the material box in the longitudinal direction, and the third conveying track and the second conveying track are arranged up and down; the fourth conveying track conveys the material box in the longitudinal direction, the fourth conveying track and the third conveying track are arranged left and right, the conveying path penetrates through the water pool, and the conveying tail end of the fourth conveying track corresponds to the discharging area. The injection molding production line for the track accessories provided by the utility model realizes automatic production of the track accessories, and has the advantages of high production efficiency, good product quality and reasonable and compact layout.

Description

Technical Field

[0001] The utility model belongs to the technical field of production equipment for track fittings, and relates to an injection production line for track fittings. Background Art

[0002] Track fittings (embedded sleeves, under-rail pads, fasteners, etc.) are generally nylon parts produced by injection molding. During the injection molding process, the plastic is first heated to a temperature below the softening point by high temperature, and then the softened plastic is injected into the mold cavity under high pressure. After rapid cooling, the mold is opened to take out the product. Therefore, the internal stress concentration of the plastic product itself is the key to affecting the service life and strength of the plastic product. Usually, the products obtained by injection molding need to be subjected to water absorption modulation treatment. However, because the track fittings are all small parts, it is rather troublesome to carry out water absorption pre-treatment, and manual handling is mostly used, which is very troublesome. Therefore, in order to improve the production efficiency of track fittings, it is necessary to develop an automated production line for track fitting injection molding.

[0003] Chinese Utility Model Patent CN106629049U (Publication Date: May 10, 2017) discloses a water absorption conditioning treatment production line for nylon parts of high-speed and heavy-haul railway fasteners, including an injection molding machine, a conveying track, a water tank, and a motor. The conveying track is provided with conveying rollers, and the conveying rollers are driven by the motor. It is characterized in that: the conveying track includes a main track, an auxiliary track, a conditioning track, and a blanking track. The injection molding machines are distributed on both sides of the main track. The conditioning track is arranged at the bottom of the water tank. The feeding end of the conditioning track is connected to the main track through the auxiliary track, and the discharging end is connected to the blanking track through the auxiliary track.

[0004] Although the above production line realizes the automated production of track fittings, the materials entering the conveying track from the injection molding machine are in a disordered state. Their different positions, orientations, and stacking states will all affect their conveying speed, and the passing time when the materials pass through the water tank is also different, thus affecting the water absorption effect. Therefore, the injection production line for track fittings still needs further improvement. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides an injection production line for track fittings, which realizes the automated production of track fittings and has the advantages of high production efficiency, good product quality, and reasonable and compact layout.

[0006] To solve the above technical problems, the purpose of the utility model is achieved through the following technical solutions:

[0007] An injection production line for track fittings, comprising:

[0008] An injection molding machine, with multiple injection molding machines arranged at the same longitudinal position;

[0009] The first conveying track is arranged corresponding to the injection molding machine one by one. The first conveying track conveys materials horizontally, and its conveying starting end corresponds to the discharge port of the injection molding machine;

[0010] The second conveying track conveys materials longitudinally. The conveying ends of the first conveying track are all connected to the second conveying track, and the conveying end of the second conveying track corresponds to the sorting area for material boxing;

[0011] The third conveying track conveys the material boxes longitudinally and is arranged above and below the second conveying track. The conveying starting end of the third conveying track corresponds to the sorting area;

[0012] The fourth conveying track conveys the material boxes longitudinally and is arranged left and right of the third conveying track. The conveying starting end of the fourth conveying track is connected to the conveying end of the third conveying track. The conveying path of the fourth conveying track passes through the water pool, and its conveying end corresponds to the discharging area.

[0013] In the above injection molding production line of a track fitting, the first conveying track and the second conveying track convey materials through a circulating conveyor belt driven by a power device, and the third conveying track and the fourth conveying track convey the material boxes through conveying rollers driven by a power device; further, the power device is preferably a motor, and the transmission structure is preferably a sprocket and chain drive.

[0014] In the above injection molding production line of a track fitting, the first conveying track is arranged from bottom to top along the conveying direction. The discharge port of the injection molding machine is provided with a discharge slide rail connecting the first conveying track, and the discharge slide rail is arranged obliquely downward along the conveying direction.

[0015] In the above injection molding production line of a track fitting, the third conveying track includes an independent conveying track arranged in the water pool.

[0016] In the above injection molding production line of a track fitting, the injection molding production line further includes a conveying support arranged longitudinally. The conveying support includes an upper conveying platform and a lower conveying platform. The second conveying track is laid on the lower conveying platform, and the third conveying track is laid on the upper conveying platform; further, baffles are arranged on both sides of the second conveying track.

[0017] In the above injection molding production line of a track fitting, the sorting area and the discharging area are arranged adjacent to each other. The second conveying track and the third conveying track extend to the sorting area through their respective track extension sections, and the fourth conveying track extends to the discharging area through its track extension section.

[0018] In the above-mentioned injection molding production line for track fittings, the sorting area and the blanking area are both arranged on one side corresponding to the injection molding machine. The second track extension corresponding to the second conveying track is an independently driven horizontal conveyor belt. The third track extension and the fourth track extension corresponding to the third conveying track and the fourth conveying track are both combinations of arcs and horizontal conveying rollers.

[0019] In the above-mentioned injection molding production line for track fittings, the third conveying track and the fourth conveying track are connected by an arc-shaped transition track, and the transition track is provided with conveying rollers for oblique conveying.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention provides an injection molding production line for track fittings. By connecting multiple injection molding machines in series through conveying tracks, the injection-molded track fittings are first conveyed to the sorting area, and the scattered track fittings are integrated together through boxing operations. Then, the box with the track fittings is conveyed to the water tank for overall immersion and water absorption, ensuring the accuracy of the water immersion time of the track fittings and improving the product quality.

[0022] 2. The present invention arranges multiple conveying tracks, making the conveying of materials more smooth. By arranging the second track and the third track vertically and the third track and the fourth track horizontally, the floor area occupied by the conveying tracks is greatly saved, and complex conveying is completed within a limited space.

[0023] 3. The present invention further arranges the sorting area and the blanking area in one place, greatly facilitating the operation of the operators, shortening the moving and handling distances, thereby reducing the labor intensity and saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic structural diagram of the present invention in the top view direction;

[0025] Figure 2 is a schematic structural diagram of the present invention in the front view direction;

[0026] Reference numerals: 1, injection molding machine; 2, first conveying track; 3, discharge port; 4, second conveying track; 5, sorting area; 6, third conveying track; 7, fourth conveying track; 8, water tank; 9, blanking area; 10, conveying support; 11, upper conveying platform; 12, lower conveying platform; 13, second track extension; 14, third track extension; 15, fourth track extension; 16, transition track. DETAILED DESCRIPTION OF THE INVENTION

[0027] The following further describes the present invention with specific embodiments in conjunction with the drawings. SeeFigure 1-2 :

[0028] An injection molding production line for track fittings, comprising:

[0029] An injection molding machine 1, with multiple injection molding machines 1 arranged at the same longitudinal position;

[0030] A first conveyor track 2, which is arranged corresponding to the injection molding machine 1 one by one. The first conveyor track 2 conveys materials horizontally, and its conveying starting end corresponds to the discharge port 3 of the injection molding machine 1;

[0031] A second conveyor track 4, which conveys materials longitudinally. The conveying ends of the first conveyor tracks 2 are all connected to the second conveyor track 4, and the conveying end of the second conveyor track 4 corresponds to the sorting area 5 for packing materials into boxes;

[0032] A third conveyor track 6, which conveys the boxes longitudinally and is arranged above and below the second conveyor track 4. The conveying starting end of the third conveyor track 6 corresponds to the sorting area 5;

[0033] A fourth conveyor track 7, which conveys the boxes longitudinally and is arranged left and right of the third conveyor track 6. The conveying starting end of the fourth conveyor track 7 is connected to the conveying end of the third conveyor track 6. The conveying path of the fourth conveyor track 7 passes through a water tank 8, and its conveying end corresponds to a blanking area 9.

[0034] The operation process of this embodiment is as follows: The materials produced by the injection molding machine 1 fall from its discharge port 3 onto the first conveyor track 2. Each first conveyor track 2 conveys the materials produced by its corresponding injection molding machine 1 to the second conveyor track 4. The second conveyor track 4 conveys the materials uniformly to the sorting area 5. There are boxes placed in the sorting area 5, and the materials on the second conveyor track 4 automatically fall into the boxes. When the boxes are full, they are placed on the third conveyor track 6. The third conveyor track 6 conveys the boxes in the reverse direction to the fourth conveyor track 7. The fourth conveyor track 7 conveys the boxes into the water tank 8 for soaking and water absorption, and after leaving the water tank 8, they enter the blanking area 9 to complete the production.

[0035] In this embodiment, for the different conveying requirements of the scattered materials and the boxes, the first conveyor track 2 and the second conveyor track 4 convey the materials through a circulating conveyor belt driven by a power device, and the third conveyor track 6 and the fourth conveyor track 7 convey the boxes through conveyor rollers driven by a power device; further, the power device is preferably a motor, and the transmission structure is preferably a sprocket and chain transmission.

[0036] In order to smoothly convey the materials of the injection molding machine 1 onto the second conveying track 4, the first conveying track 2 is arranged from bottom to top along the conveying direction. The discharge port 3 of the injection molding machine 1 is provided with a discharge slide rail connecting the first conveying track 2, and the discharge slide rail is arranged to slope downwards along the conveying direction.

[0037] Since the third conveying track 6 has different conveying environments inside and outside the water tank 8, the third conveying adopts a multi-section independent conveying structure, that is: the third conveying track 6 includes an independent conveying track arranged inside the water tank 8.

[0038] In order to facilitate the setting of the second conveying track 4 and the third conveying track 6 and save space at the same time, the injection molding production line further includes a conveying support 10 arranged longitudinally. The conveying support 10 includes an upper conveying platform 11 and a lower conveying platform 12. The second conveying track 4 is laid on the lower conveying platform 12, and the third conveying track 6 is laid on the upper conveying platform 11; further, baffles are arranged on both sides of the second conveying track 4.

[0039] In order to facilitate operation, the sorting area 5 and the blanking area 9 are arranged adjacent to each other. The second conveying track 4 and the third conveying track 6 extend to the sorting area 5 through their respective track extension sections, and the fourth conveying track 7 extends to the blanking area 9 through its track extension section.

[0040] Further, both the sorting area 5 and the blanking area 9 are arranged on the corresponding side of the injection molding machine 1. The second track extension section 13 corresponding to the second conveying track 4 is an independently driven horizontal conveyor belt; the third track extension section 14 and the fourth track extension section 15 corresponding to the third conveying track 6 and the fourth conveying track 7 are both combinations of arcs and horizontal conveying rollers.

[0041] The above-mentioned third conveying track 6 and fourth conveying track 7 are connected by an arc-shaped transition track 16, and conveying rollers for oblique conveying are arranged on the transition track 16.

[0042] The above embodiments are only the preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.

Claims

1. An injection molding production line for rail accessories, characterized in that: include: An injection molding machine (1), wherein a plurality of injection molding machines (1) are provided and distributed at the same longitudinal position; A first conveying track (2), wherein the first conveying track (2) is arranged in a one-to-one correspondence with the injection molding machine (1), and the first conveying track (2) conveys materials in a transverse direction, and a conveying start end thereof corresponds to a material outlet (3) of the injection molding machine (1); A second conveying track (4), wherein the second conveying track (4) conveys materials in a longitudinal direction, the conveying ends of the first conveying track (2) are connected to the second conveying track (4), and the conveying ends of the second conveying track (4) correspond to a material sorting area (5) for packing materials; A third conveying track (6), the third conveying track (6) conveys the material box along the longitudinal direction and is arranged up and down with the second conveying track (4), and the conveying start end of the third conveying track (6) corresponds to the material sorting area (5); A fourth conveying track (7), wherein the fourth conveying track (7) conveys the material box along the longitudinal direction and is arranged on the left and right of the third conveying track (6), the conveying start end of the fourth conveying track (7) is connected to the conveying end end of the third conveying track (6), the conveying path of the fourth conveying track (7) passes through the pool (8), and the conveying end end corresponds to the unloading area (9).

2. The injection molding production line of a rail accessory according to claim 1, characterized in that: The first conveying track (2) and the second conveying track (4) convey materials via a circulating conveyor belt driven by a power device, and the third conveying track (6) and the fourth conveying track (7) convey material boxes via conveying rollers driven by a power device.

3. The injection molding production line of a rail accessory according to claim 1, characterized in that: The first conveying track (2) is arranged from bottom to top along the conveying direction, and the discharge port (3) of the injection molding machine (1) is provided with a discharge slide rail connected to the first conveying track (2), and the discharge slide rail is arranged to be inclined downward along the conveying direction.

4. The injection molding production line of a rail accessory according to claim 1, characterized in that: The injection molding production line also includes a conveying support (10) arranged in the longitudinal direction, the conveying support (10) includes an upper conveying platform (11) and a lower conveying platform (12), the second conveying track (4) is laid on the lower conveying platform (12), and the third conveying track (6) is laid on the upper conveying platform (11).

5. The injection molding production line of rail accessories according to claim 1, characterized in that: The material sorting area (5) and the material unloading area (9) are arranged adjacent to each other; the second conveying track (4) and the third conveying track (6) extend to the material sorting area (5) through their respective track extension sections; and the fourth conveying track (7) extends to the material unloading area (9) through its track extension section.

6. The injection molding production line of rail accessories according to claim 5, characterized in that: The material sorting area (5) and the material unloading area (9) are both arranged on the side corresponding to the injection molding machine (1); the second track extension section (13) corresponding to the second conveying track (4) is an independently driven transverse conveying belt; the third track extension section (14) and the fourth track extension section (15) corresponding to the third conveying track (6) and the fourth conveying track (7) are both a combination of arc-shaped and transverse conveying rollers.

7. The rail accessories injection molding production line according to claim 1, characterized in that: The third conveying track (6) and the fourth conveying track (7) are connected via an arc-shaped transition track (16), and the transition track (16) is provided with conveying rollers for oblique conveying.

Images