Combined container
By using composite panels and strengthening ribs on the side, top and front panels of the container, the corrosion of thin corrugated steel plates, the drop of anticorrosion coating, poor thermal insulation and welding contamination are solved, and a longer service life, lower weight and higher structural strength are achieved.
Patent Information
- Application Number
- CN202421999925.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-07-31
- Filing Date
- 2024-08-16
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The side, top and front panels of existing containers are made of thin corrugated steel plates, which have problems such as rust, drop of anticorrosion coating, poor thermal insulation, and environmental pollution during welding.
Use less dense composite plates to replace thin corrugated steel plates, and improve structural strength through reinforcement ribs to avoid contamination during welding and coating.
It extends the service life of the container, reduces weight and production costs, improves thermal insulation and structural strength, and reduces environmental pollution.
Smart Images

Figure CN222906494U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of containers, and particularly to a modular container. Background Art
[0002] The side panels, top panels and front panels of containers are subject to less force and mainly serve the functions of shielding and sealing. Currently, the side panels, top panels and front panels of ordinary containers are all made of thin corrugated steel plates, which account for 40% - 50% of the total weight of the entire container. The problems existing in the production process of containers are as follows:
[0003] (1) There is a phenomenon of rust on the thin corrugated steel plates. In severe cases, the steel plates may even be rusted out of holes, and sandblasting, anti-corrosion coating, etc. are required. However, the anti-corrosion effect of the anti-corrosion coating will decay over time, and the service life is still very limited. In addition, anti-corrosion coating not only has a large workload, but also has sandblasting dust noise and coating pollution, and the working environment is poor;
[0004] (2) During the transportation and use of the container, the paint on the inner surface of the thin corrugated steel plate will fall off, especially when the coating comes into contact with the goods, resulting in the staining of the goods and polluting the goods inside the container;
[0005] (3) The thin corrugated steel plate has poor heat insulation performance. When the container is transported from domestic to tropical regions such as Southeast Asia or there is a large diurnal temperature difference change, condensation is likely to occur inside the container, causing the goods to get damp, which has a great impact on some goods that need to be kept dry, such as grains;
[0006] (4) Welding is usually used between the thin corrugated steel plates and between the thin corrugated steel plates and the main components of the container. The welding volume is large, and welding fumes, harmful gases, noise, radiation, etc. during the welding process will also have an adverse impact on the environment and the physical health of personnel. And when replacing the thin corrugated steel plate with other materials, there may be problems such as insufficient box strength, poor sealing performance or poor waterproof performance.
[0007] Therefore, a modular container is needed to at least partially solve the above problems. Summary of the Utility Model
[0008] A series of simplified concepts are introduced in the summary part of the utility model, which will be further elaborated in detail in the specific implementation part. The summary part of the present utility model does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the protection scope of the claimed technical solution.
[0009] To at least partially solve the above problems, the present application provides a combined container, which includes a box body frame, side plates, a top plate, a front plate, a door panel assembly and at least one reinforcing rib. The box body frame is made of steel material; the side plates are arranged on both sides of the box body frame; the top plate is arranged at the top of the box body frame; the front plate is arranged at the front end of the box body frame; the door panel assembly is movably arranged at the rear end or one side of the box body frame and includes a door panel; at least a part of the side plates, the top plate, the front plate and the door panel is composed of at least one composite material plate; the reinforcing rib includes at least one connecting portion and a protruding portion. The connecting portion is attached to and connected to the composite material plate; the protruding portion extends from the connecting portion in a direction away from the composite material plate.
[0010] Optionally, the door panel assembly further includes a door frame. The door panel is a composite material plate. The reinforcing rib includes a door panel reinforcing rib, and the door panel reinforcing rib is connected to the outer surface of the door panel. The door panel reinforcing rib is arranged along the width direction of the door panel assembly, and both ends of the door panel reinforcing rib are connected to or abutted against the door frame.
[0011] Optionally, the door panel assembly further includes a door lock mechanism. The door lock mechanism includes a lock rod and a lock rod bracket. The lock rod is arranged vertically. Installation positions for installing and fixing the lock rod bracket are provided on the door panel reinforcing rib and / or the door frame. The lock rod is installed on the door frame and / or the door panel reinforcing rib through the lock rod bracket.
[0012] Optionally, the door panel assembly includes a third fastener. The door frame is connected to the composite material plate through the third fastener. The distance D33 between two adjacent third fasteners is 50 mm to 120 mm. The door panel assembly includes a fourth fastener. The door panel reinforcing rib is connected to the composite material plate through the fourth fastener. The distance D34 between two adjacent fourth fasteners is 80 mm to 170 mm.
[0013] Optionally, the reinforcing rib includes side plate reinforcing ribs extending vertically. The distance between two adjacent side plate reinforcing ribs is 300 mm to 600 mm. The reinforcing rib includes top plate reinforcing ribs extending horizontally. The distance between two adjacent top plate reinforcing ribs is 500 mm to 800 mm. The reinforcing rib includes front plate reinforcing ribs extending vertically. The distance between two adjacent front plate reinforcing ribs is 300 mm to 600 mm.
[0014] Optionally, a composite material board forming a side plate, a top plate or a front plate is connected to the box body frame, and the door panel assembly further includes a door frame, and a composite material board forming the door panel is connected to the door frame. A seal is provided between the composite material board and the box body frame or the door frame, and / or a seal is provided between the composite material board and the reinforcing rib. The container includes fasteners, and the composite material board is connected to the box body frame, the door frame and / or the reinforcing rib through the fasteners, and the seal is arranged around the fasteners. The seal is arranged between the mating surfaces of the composite material board and the box body frame with each other or between the mating surfaces of the composite material board and the door frame with each other. The seal is arranged between the mating surfaces of the composite material board and the reinforcing rib with each other. When there are adjacent composite material boards and the two adjacent composite material boards overlap, the seal is arranged between the mating surfaces of the two adjacent composite material boards at the overlapping part.
[0015] Optionally, the container includes fasteners, the reinforcing rib is arranged on the outer side of the composite material board, a concave structure is formed on the inner side of the protruding part, the connecting part includes a first connecting part arranged in the concave structure, and the fastener connects the composite material board and the first connecting part so that the outer end part of the fastener is hidden in the concave structure. The connecting part further includes a second connecting part arranged on the outer side of the concave structure, the second connecting part is connected to the first connecting part, and the second connecting part is bonded to the composite material board through structural adhesive or sealant.
[0016] Optionally, the container includes fasteners, the box body member forming the box body frame includes an inner side plate, an outer side plate, and a transition plate connected between the inner side plate and the outer side plate. The outer side plate is located on the outer side of the inner side plate facing away from the center of the box body frame and covers the inner side plate. The outer side plate, the inner side plate and the transition plate form a concave cavity, and the inner side plate is connected to the composite material board through fasteners so that the outer end part of the fastener is hidden in the concave cavity.
[0017] Optionally, the transition plate extends inwards from the end of the outer side plate, and the inner side plate is at least connected to the transition plate. The inner side plate, the outer side plate and the transition plate are integrally formed. Alternatively, the outer side plate and the transition plate are integrally formed, and the inner side plate is a separate member and is welded or bonded to at least the transition plate.
[0018] Optionally, the inner side plate includes an inner side plate of the corner post, the box body member includes a front end corner post and a rear end corner post, the front end corner post and / or the rear end corner post includes a corner post main body serving as the outer side plate and a corner post transition plate serving as the transition plate. The corner post transition plate extends inwards from the end of the corner post main body. The inner side plate of the corner post is located inside the corner post main body and is at least connected to the corner post transition plate. The composite material board forming the side plate and / or the front plate is connected to the inner side plate of the corner post through fasteners.
[0019] Optionally, the inner panel includes an inner side beam panel, the box member includes a top side beam, the top side beam includes a side beam main body as the outer panel and a side beam transition panel as the transition panel. The side beam transition panel extends inwards from the lower end of the side beam main body. The inner side beam panel is located inside the top side beam. The composite material panel forming the side panel is connected to the inner side beam panel by fasteners. The side beam main body is configured to be bent outwards in multiple sections to form a concave platform. The concave platform includes a first section arranged horizontally and a second section arranged vertically. The side beam transition panel extends inwards from the second section. The inner side beam panel is located between the first section and the side beam transition panel.
[0020] Optionally, the inner panel includes an inner end lintel panel, the box member includes a front end lintel, the front end lintel includes a lintel main body as the outer panel and a lintel transition panel as the transition panel. The lintel transition panel extends inwards from the lower end of the lintel main body. The inner end lintel panel is located inside the front end lintel. The composite material panel forming the front panel is connected to the inner end lintel panel by fasteners.
[0021] Optionally, the top panel is located outside the box frame. The reinforcing rib includes a top panel reinforcing rib extending horizontally. The top panel reinforcing rib is arranged on the outside of the composite material panel forming the top panel. The box frame includes a front end lintel. The top panel reinforcing rib is arranged at the end of the front end lintel. The top panel reinforcing rib is connected to both the composite material panel forming the top panel and the end of the front end lintel by fasteners. The box frame includes a rear end lintel. The top panel reinforcing rib is arranged at the end of the rear end lintel. The top panel reinforcing rib is connected to both the composite material panel forming the top panel and the end of the rear end lintel by fasteners.
[0022] Optionally, the box frame includes a top side beam. The top panel reinforcing rib is connected to the top panel and the top side beam by fasteners. The cross-section of the top panel reinforcing rib is in a ring-closed shape to form a cavity, and sealing members are provided at both ends of the top panel reinforcing rib. The top panel reinforcing rib is connected to the top panel by fasteners, and the outer ends of the fasteners are hidden in the cavity of the top panel reinforcing rib.
[0023] Optionally, the side panel is located inside the box frame. The reinforcing rib includes a side panel reinforcing rib extending vertically. The side panel reinforcing rib is arranged on the outside of the composite material panel forming the side panel. The front panel is located inside the box frame. The reinforcing rib includes a front panel reinforcing rib extending vertically. The front panel reinforcing rib is arranged on the outside of the composite material panel forming the front panel.
[0024] Optionally, the reinforcing rib includes a side panel reinforcing rib extending vertically, and the thickness of the plate used to make the side panel reinforcing rib is 2.5 mm to 4 mm. The reinforcing rib includes a top panel reinforcing rib extending horizontally, and the thickness of the plate used to make the top panel reinforcing rib is 2 mm to 3 mm. The reinforcing rib includes a front panel reinforcing rib extending vertically, and the thickness of the plate used to make the front panel reinforcing rib is 2.5 mm to 4 mm. The reinforcing rib includes a door panel reinforcing rib extending in the width direction of the door panel assembly, and the thickness of the plate used to make the door panel reinforcing rib is 2.5 mm to 4 mm.
[0025] Optionally, the container includes a first fastener, and the composite material plate is connected to the box body frame through the first fastener. The distance between two adjacent first fasteners is 80 mm to 180 mm. The container includes a second fastener, and the composite material plate constituting the front plate and / or the side plate is connected to the reinforcing rib through the second fastener. The distance between two adjacent second fasteners is 120 mm to 300 mm. The thickness of the composite material plate is 2.5 mm to 4 mm.
[0026] Optionally, the combined container further includes at least one fixing member for auxiliary fixing. A concave structure is formed inside the protruding portion, and the fixing member is arranged in the concave structure. An avoidance hole is formed in the side plate at a position corresponding to the fixing member, and the avoidance hole is used for an external member to pass through and be connected to the fixing member. The combined container includes a fixing assembly corresponding to each fixing member. The fixing member is arranged at the bottom of the reinforcing rib. The box body frame includes a bottom side beam. The fixing assembly includes a cover plate and two sealing plates arranged on both sides of the fixing member. One end of the fixing member is fixedly connected to the bottom side beam and the other end is fixedly connected to the cover plate. The cover plate, the two sealing plates and the inner wall of the protruding portion enclose a space for guiding the external member to pass through the fixing member.
[0027] Optionally, the container is a standard container, and / or the container is a marine container.
[0028] According to the present application, at least a part of the thin corrugated steel plate of the side plate, top plate, front plate and / or door plate of the container is replaced with a composite material plate with a smaller density, so that the container is lightweight and has a low manufacturing cost; using a non-metallic material plate can avoid rust and holes caused by rust, greatly extend the service life, and can not use paint for anti-corrosion and welding, which is green and environmentally friendly; the inner surface of the box surface has no paint, which can avoid pollution such as cargo staining caused by paint dropping. In addition, compared with the steel plate, the composite material plate has better heat insulation performance, which can avoid problems such as condensation inside the box body causing the goods to get damp, so as to facilitate the cross-regional transportation and use of the container in the world, such as in tropical regions like Southeast Asia. Through the reinforcing rib, the protruding portion of the reinforcing rib can improve the structural strength, and the connecting portion is connected to the composite material plate to form an integral body with the composite material plate, which can ensure the physical properties such as the structural strength and stiffness of the container at the box surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The following drawings of the present application are used as a part of the present application to understand the present application. The embodiments of the present application shown in the drawings and their descriptions are used to explain the principles of the present application.
[0030] Figure 1 Is a three-dimensional view of a combined container according to an embodiment of the present application;
[0031] Figure 2 Is Figure 1Another perspective view of the shown container, with the composite material panel removed;
[0032] Figure 3 is Figure 1 A perspective view of the longitudinal section of the shown container;
[0033] Figure 4 A schematic diagram of the top plate including a composite material panel and a metal plate;
[0034] Figure 5 is Figure 1 A longitudinal sectional view of the side plate shown and its connected structure;
[0035] Figure 6a is Figure 5 A partial enlarged view of region A in
[0036] Figure 6b is Figure 5 A partial enlarged view of region B in
[0037] Figure 7 is Figure 1 A longitudinal sectional view of the top plate shown and its connected structure;
[0038] Figure 8 is Figure 1 A transverse sectional view of the top plate, side plate shown and their connected structures;
[0039] Figure 9 is Figure 7 A partial enlarged view of region C in
[0040] Figure 10 is Figure 1 A longitudinal sectional view of the door panel assembly shown and its connected structure;
[0041] Figure 11 A sectional view of the composite material panel and an example of a reinforcing rib;
[0042] Figure 12 A sectional view of the composite material panel and another example of a reinforcing rib;
[0043] Figure 13 A sectional view of the composite material panel and yet another example of a reinforcing rib;
[0044] Figure 14 is Figure 5 A sectional view of the front corner post in and its connected structure;
[0045] Figure 15 is Figure 5 A sectional view of the rear corner post in and its connected structure;
[0046] Figure 16 isFigure 8 Cross-sectional view of the middle top side beam and its connected structure;
[0047] Figure 17 is Figure 7 Cross-sectional view of the middle front gable and its connected structure;
[0048] Figure 18 Schematic diagram of a composite material plate and a reinforcing rib, where two composite material plates overlap each other;
[0049] Figure 19 is Figure 1 Side view of the container shown in the middle on the side;
[0050] Figure 20 is Figure 1 Side view of the container shown in the middle at the rear end.
[0051] Explanation of reference numerals:
[0052] 10 Side plate 11 Avoidance hole
[0053] 20 Top plate 30 Front plate
[0054] 40 Corner post 41 Rear end corner post
[0055] 42 Front end corner post 43 Upper end part
[0056] 44 Lower end part 45 Corner post main body
[0057] 50 Reinforcing rib 50A Connecting part
[0058] 50A1 First connecting part 50A2 Second connecting part
[0059] 50B Protruding part 50B1 First protruding part
[0060] 50B2 Second protruding part 51 Side plate reinforcing rib
[0061] 52 Top plate reinforcing rib 53 Front plate reinforcing rib
[0062] 54 Concave structure 55 Door panel reinforcing rib
[0063] 56 Cavity 57 Sealing piece
[0064] 60 Fastener 61 First fastener
[0065] 62 Second fastener 63 Third fastener
[0066] 64 Fourth fastener 70 Composite material plate
[0067] 71 Metal plate 80 Seam
[0068] 100 Container 101 Box body frame
[0069] The top end 102 and the front end 103
[0070] The bottom end 104 and the rear end 105
[0071] The front lintel 106 and the rear lintel 107
[0072] The top side beam 108 and the underframe 109
[0073] The bottom plate 110 and the corner fitting 111
[0074] The top corner fitting 111a and the bottom corner fitting 111b
[0075] The bottom side beam 112 and the front sill 113
[0076] The rear sill 114 and the bottom cross beam 115
[0077] The side beam main body 116 and the concave platform 117
[0078] The first section 117a and the second section 117b
[0079] The fixing part 118
[0080] The box door 120 and the lintel main body 125
[0081] The door panel assembly 130 and the door panel 131
[0082] The door frame 132 and the door lock mechanism 133
[0083] The door cross beam 134 and the door vertical beam 135
[0084] The lock rod 136 and the lock rod bracket 137
[0085] The handle 138 and the handle seat 139
[0086] The concave cavity 140 and the inner side plate 141
[0087] The outer side plate 142 and the transition plate 143
[0088] The inner side plate of the corner post 144 and the first inner side plate of the corner post 144a
[0089] The second inner side plate of the corner post 144b and the third inner side plate of the corner post 144c
[0090] The transition plate of the corner post 145 and the first transition plate of the corner post 145a
[0091] The second transition plate of the corner post 145b and the third transition plate of the corner post 145c
[0092] The inner side plate of the side beam 146a and the transition plate of the side beam 146b
[0093] 147a End lintel inner side plate 147b End lintel transition plate
[0094] 148 outer tube wall 149 inner tube wall
[0095] 150 bottom tube wall DETAILED DESCRIPTION
[0096] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present application. However, it is apparent to those skilled in the art that the present application can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present application, some technical features well known in the art are not described.
[0097] In order to thoroughly understand the present application, a detailed description will be provided in the following description. It should be understood that these embodiments are provided to make the disclosure of the present application thorough and complete, and to fully convey the concepts of these exemplary embodiments to those of ordinary skill in the art. Obviously, the implementation of the embodiments of the present application is not limited to the specific details familiar to those skilled in the art. The preferred embodiments of the present application are described in detail as follows, but in addition to these detailed descriptions, the present application may also have other embodiments.
[0098] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of the features, wholes, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof.
[0099] Ordinal numbers such as “first” and “second” cited in the present application are merely identifications and do not have any other meanings, such as a specific order, etc. Moreover, for example, the term “first component” itself does not imply the existence of the “second component”, and the term “second component” itself does not imply the existence of the “first component”.
[0100] It should be noted that the terms "upper", "lower", "front", "back", "left", "right", "inside", "outside" and similar expressions used in this document are for illustrative purposes only and are not limiting.
[0101] The present application provides a modular container 100. Figures 1 to 3, the combined container 100 mainly includes a box body frame 101, side plates 10, a top plate 20, a front plate 30, and a bottom plate 110. The side plates 10 are provided on both sides of the box body frame 101 in the width direction; the top plate 20 is provided at the top end 102 of the box body frame 101; the front plate 30 is provided at the front end 103 of the box body frame 101 in the length direction. The bottom plate 110 is provided at the bottom end 104 of the box body frame 101. The container 100 may further include a box door 120. Optionally, as Figure 2 shown, the box door 120 is provided at the rear end 105 of the box body frame 101 in the length direction. At this time, the rear end 105 may also be referred to as the door end, and the container 100 is an end-opening container. Alternatively, the box door 120 is provided on one side of the box body frame 101 in the width direction. Further, the box door 120 is provided on the side where the side plate 10 is located. At this time, the container 100 is a side-opening container. Alternatively, the box door 120 may not be provided, and the top plate 20 is provided with an openable feeding structure, and the bottom plate 110 is provided with an openable discharging structure.
[0102] The box body frame 101 is in the shape of a cuboid and is made of steel material to ensure the overall structural strength of the container 100. The box body frame 101 mainly includes four corner posts 40, a front end header 106, a rear end header 107, a pair of top side beams 108, and a chassis 109. These components that make up the box body frame 101 are called box body components. The front end header 106 is located at the front end 103 of the box body frame 101, and the rear end header 107 is located at the rear end 105 of the box body frame 101. The four corner posts 40 are respectively located at the four corners of the box body frame 101, and the two top side beams 108 are respectively located on both sides of the box body frame 101. The chassis 109 is located at the bottom end 104 of the box body frame 101. The corner posts 40 are connected to adjacent components through corner fittings 111.
[0103] The four corner posts 40 include a pair of rear end corner posts 41 located at the rear end 105 of the box body frame 101 and a pair of front end corner posts 42 located at the front end 103 of the box body frame 101. The rear end corner posts 41 and the front end corner posts 42 are arranged in parallel. The two ends of the front end header 106 are respectively connected to the upper ends 43 of a pair of front end corner posts 42. The two ends of the top side beam 108 are respectively connected to the respective upper ends 43 of the front end corner post 42 and the rear end corner post 41 on the same side. The four corners of the chassis 109 are respectively connected to the lower ends 44 of the four corner posts 40, that is, the four corners of the chassis 109 are respectively connected to the lower ends 44 of a pair of rear end corner posts 41 and a pair of front end corner posts 42. A bottom plate 110 is provided on the chassis 109, and the bottom plate 110 may be composed of a steel plate, a wooden board, a bamboo-wood composite board, and / or a plastic plate.
[0104] Specifically, the four corner posts 40 are connected to the top side beams 108 through the top corner fittings 111a, and the four corner posts 40 are connected to the chassis 109 through the bottom corner fittings 111b. The front corner post 42 is connected to the front lintel 106 through the top corner fitting 111a, and the rear corner post 41 is connected to the rear lintel 107 through the top corner fitting 111a. The chassis 109 includes two bottom side beams 112, a front sill 113, and a rear sill 114, as well as a plurality of bottom cross beams 115 connecting the two bottom side beams 112. The bottom plate 110 can be connected to the bottom side beams 112, the front sill 113, the rear sill 114, and the bottom cross beams 115 through fasteners 60 such as screws.
[0105] The container door 120 includes a door panel assembly 130 and corresponding parts of the container frame 101 connected to the door panel assembly 130. The door panel assembly 130 includes a door panel 131, a door frame 132, and a door lock mechanism 133. The door frame 132 is connected to the outer surface of the door panel 131, and the door frame 132 is rotatably connected to the corner post of the container frame 101 through a hinge. For example, for an end-opening container, the parts connected to the door panel assembly 130 are the rear corner post 41, the rear lintel 107, and the rear sill 114. The door frame 132 is rotatably connected to the rear corner post 41 through a hinge. The door lock mechanism 133 is installed on the outer sides of the door panel 131 and the door frame 132. The door frame 132 includes door cross beams 134 respectively located at the top and bottom of a single door panel 131, and door vertical beams 135 respectively located at both ends of a single door panel 131 in the width direction of the door panel assembly 130. Both ends of the door cross beam 134 are connected to the door vertical beam 135 (see Figure 2 ). The door frame 132 is made of steel material to ensure the overall structural strength of the door panel assembly 130. The door vertical beam 135 is rotatably connected to the container corner post through a hinge.
[0106] The modular container 100 according to the present application can be a standard container conforming to international standard dimensions, especially a marine container. Exemplarily, the container 100 can be a 20-foot container, a 40-foot container, a 40-foot high-cube container, a 45-foot high-cube container, or a railway wide-body container, etc.
[0107] The container 100 further includes at least one composite material plate 70 and at least one reinforcing rib 50. The composite material plate 70 is connected to the container frame 101 and constitutes at least a part of the side panel 10, the top panel 20, the front panel 30, and / or the door panel 131. The reinforcing rib 50 is connected to the composite material plate 70 to strengthen the strength of the side panel 10, the top panel 20, and / or the front panel 30 formed by the composite material plate 70. The composite material plate 70 can be a flat plate. Exemplarily, at least a part of the four parts of the side panel 10, the top panel 20, the front panel 30, and the door panel 131 is constituted by the composite material plate 70. In the illustrated embodiment, all of the side panels 10, all of the top panels 20, all of the front panels 30, and all of the door panels 131 are constituted by the composite material plate 70, thus constituting a container with five box surfaces made of composite material plates.
[0108] If desired and / or required, at least a portion of the top plate 20 is composed of a composite material plate 70, while the side plates 10 and the front plate 30 are composed of other material plates. Alternatively, at least a portion of the side plates 10 is composed of a composite material plate 70, while the top plate 20 and the front plate 30 are composed of other material plates. Alternatively, the front plate 30 is composed of a composite material plate 70, while the top plate 20 and the side plates 10 are composed of other material plates. The other material plates are metal plates, such as corrugated plates. Exemplarily, as Figure 4 shown, the top plate 20 includes a composite material plate 70 and a metal plate 71. The metal plate 71 is connected to the composite material plate 70 by a reinforcing rib 50. Alternatively, the metal plate 71 and the composite material plate 70 overlap each other, and the overlapping portion is connected by a fastener 60 or a structural adhesive. The composite material plate makes the top plate have the advantages of light weight, high strength, good wear resistance, etc., while the metal plate makes the top plate have the advantage of large stiffness and can effectively reduce the production cost of the top plate.
[0109] Optionally, all of the side plates 10 are composed of at least two composite material plates 70; alternatively, all of the side plates 10 are composed of one composite material plate 70. All of the top plates 20 are composed of at least two composite material plates 70; alternatively, all of the top plates 20 are composed of one composite material plate 70. All of the front plates 30 are composed of at least two composite material plates 70; alternatively, all of the front plates 30 are composed of one composite material plate 70. Further improve the wear resistance, corrosion resistance and impact resistance of the container at the box surface, and effectively reduce the maintenance cost during the life cycle of the container.
[0110] The position of the reinforcing rib 50 on the composite material plate 70 is related to the desired strength of the side plate 10, the top plate 20 or the front plate 30. The reinforcing rib 50 can be provided at the joint of two adjacent composite material plates 70 (see Figure 11 ), or can be provided at a non-joint of a single composite material (see Figure 6a ). Exemplarily, at least one of the side plate 10, the top plate 20 and the front plate 30 includes at least two spliced composite material plates 70. A single composite material plate 70 is independently provided with at least one reinforcing rib 50 to strengthen the composite material plate 70 at the non-joint. The reinforcing rib is provided at the non-joint of the composite material plate, and the position of the reinforcing rib is arranged based on the desired physical properties of the container box surface, and is not limited by the size of a single composite material plate.
[0111] As Figure 11As shown, two adjacent composite material plates 70 are close to each other and there are no other components between them. Further, the entire reinforcing rib 50 is located on one side of the composite material plate 70. The two adjacent composite material plates 70 are connected by the reinforcing rib 50, so as to connect and strengthen the composite material plate 70 at the splicing joint. There is a small installation gap between the two spliced composite material plates, and it is easy to form a seal at the splicing joint, improving the sealing performance. For the solution where the reinforcing rib is on the outer side of the composite material plate, only the composite material plate forms the inner surface of the box body at the splicing joint. There are no other components contacting the goods inside the box at the splicing joint, but the composite material plate contacts the goods, and the wear-resistant performance of the composite material can be fully utilized.
[0112] As Figure 6a and Figure 6b shown, the reinforcing rib 50 includes a connecting portion 50A and a protruding portion 50B. Among them, the connecting portion 50A is connected to the composite material plate 70, and the protruding portion 50B extends from the connecting portion 50A in a direction away from the composite material plate 70. Thus, multiple composite material plates 70 can be spliced through the reinforcing rib 50. At the splicing joint of the composite material plates 70, the reinforcing rib 50 can ensure the watertightness and structural strength of the modular container 100.
[0113] A single door panel 131 is composed of at least one composite material plate 70. Optionally, a single door panel 131 is composed of one composite material plate 70. The composite material plate 70 has an inner surface facing the inside of the container and an outer surface opposite to the inner surface. The door frame 132 is connected to the outer surface of the composite material plate 70 through fasteners 60 such as screws and / or structural adhesives.
[0114] The modular container 100 according to the present application can reduce the weight of the container 100, which is beneficial to realizing the lightweight of the modular container 100; ensure the structural strength, stiffness and watertightness of the container 100; and can greatly reduce the workloads such as welding, sandblasting and anti-corrosion spraying and reduce the painting area during the manufacturing process of the modular container 100. This not only simplifies the process flow, shortens the production cycle, but also avoids the adverse effects of welding fumes, welding slag, etc. on the physical health of personnel and the environment, and has a low recycling cost. The modular container 100 of the present application has the advantages of being green, low-carbon, lightweight, environmentally friendly, reliable and durable.
[0115] The following will describe the settings of the composite material plate 70 and the reinforcing rib 50 on the box body frame 101 in conjunction with Figure 2 , Figure 5 , Figures 7 - 8 , Figure 10 .
[0116] As Figure 2 and Figure 5As shown, the reinforcing rib 50 includes a side plate reinforcing rib 51 extending vertically between the top side beam 108 and the underframe 109. The side plate reinforcing rib 51 is connected to the composite material plate 70 that forms the side plate 10. The side plate 10 is located inside the box frame 101, so that the composite material plate 70 that forms at least a part of the side plate 10 is located inside the box frame 101. Further, the composite material plate 70 that forms at least a part of the side plate 10 is located on the side facing the inside of the container 100 of the front corner post 42, the rear corner post 41, the top side beam 108, and the underframe 109. The side plate reinforcing rib 51 is provided on the outer side of the composite material plate 70 that forms the side plate 10. Therefore, the reinforcing rib 50 is separated from the inside of the container 100 by the composite material plate 70 that forms the side plate 10, and the reinforcing rib 50 is not exposed inside the container 100, and the inner surface of the side plate 10 formed by the composite material plate 70 is flat. The composite material plate 70 that forms the side plate 10 can be in direct contact with the goods inside the box to make full use of the wear-resistant performance of the composite material.
[0117] As Figure 2 , Figure 7 and Figure 8 shown, the reinforcing rib 50 further includes a top plate reinforcing rib 52 extending horizontally between a pair of top side beams 108. The top plate reinforcing rib 52 is connected to the composite material plate 70 that forms the top plate 20. The top plate 20 is located outside the box frame 101, so that the composite material plate 70 that forms at least a part of the top plate 20 is located outside the box frame 101. Further, the composite material plate 70 that forms at least a part of the top plate 20 is located on the upper side facing away from the inside of the container 100 of a pair of top side beams 108, the front header 106, and the rear header 107. The top plate reinforcing rib 52 is located on the outer side of the composite material plate 70 that forms the top plate 20. Therefore, the reinforcing rib 50 is separated from the inside of the container 100 by the composite material plate 70 that forms the top plate 20, and the reinforcing rib 50 is not exposed inside the container 100, and the inner surface of the top plate 20 formed by the composite material plate 70 is flat. The composite material plate 70 that forms the top plate 20 can be in direct contact with the goods inside the box to make full use of the wear-resistant performance of the composite material.
[0118] Optionally, as Figure 7 shown, the top plate reinforcing rib 52 is provided at the end of the front header 106. The top plate reinforcing rib 52 is connected to both the composite material plate 70 that forms the top plate 20 and the end of the front header 106 through the fastener 60. The top plate reinforcing rib 52 is provided at the end of the rear header 107. The top plate reinforcing rib 52 is connected to both the composite material plate 70 that forms the top plate 20 and the end of the rear header 107 through the fastener 60. With this arrangement, the top plate reinforcing rib 52 can improve the connection strength between the front header 106 and the rear header 107 and the top plate 20, making the structural strength better. As Figure 8As shown, both ends of the top plate stiffener 52 can extend to the top side beams 108 located on both sides of the box frame 101. The top plate stiffener 52 is connected to the top plate 20 and the top side beam 108 through fasteners 60. With such an arrangement, the top plate stiffener 52 can improve the connection strength between the top side beam 108 and the top plate 20, making the structural strength better.
[0119] As Figure 2 shown, the stiffener 50 further includes a front plate stiffener 53 vertically extending between the front sill 113 and the chassis 109. The front plate stiffener 53 is connected to the composite material plate 70 that constitutes the front plate 30. The front plate 30 is located inside the box frame 101, so that at least a part of the composite material plate 70 that constitutes the front plate 30 is located inside the box frame 101. Further, at least a part of the composite material plate 70 that constitutes the front plate 30 is located on the side facing the inside of the container 100 of the front header 106, the front sill 113, and the chassis 109. The front plate stiffener 53 is located outside the composite material plate 70 that constitutes the front plate 30. Therefore, the stiffener 50 is separated from the inside of the container 100 by the composite material plate 70 that constitutes the front plate 30, and the stiffener 50 is not exposed inside the container 100, and the inner surface of the front plate 30 formed by the composite material plate 70 is flat. The composite material plate 70 that constitutes the front plate 30 can be in direct contact with the goods inside the box to make full use of the wear-resistant performance of the composite material.
[0120] As Figure 2 , Figure 10 and Figure 20 shown, the stiffener 50 further includes a door panel stiffener 55 provided on the door frame 132. The door panel stiffener 55 is connected to the composite material plate 70 that constitutes the door panel 131. The door panel stiffener 55 is horizontally arranged, specifically, it extends along the width direction of the door panel assembly 130, and its two ends are connected to or abutted against the door vertical beams 135 of the door frame 132. The door frame 132 and the door panel stiffener 55 are located outside the composite material plate 70 that constitutes the door panel 131. Therefore, the stiffener 50 is separated from the inside of the container 100 by the composite material plate 70 that constitutes the door panel 131, and the stiffener 50 is not exposed inside the container 100, and the inner surface of the door panel 131 formed by the composite material plate 70 is flat. The composite material plate 70 that constitutes the door panel 131 can be in direct contact with the goods inside the box to make full use of the wear-resistant performance of the composite material.
[0121] To better prevent water from entering the box from the installation position of the top plate stiffener 52, the top plate stiffener 52 is selected to have a closed structure. Specifically, the cross-section of the top plate stiffener 52 is in the shape of a circular closed ring to form a cavity 56, and sealing members 57 are provided at both ends of the top plate stiffener 52 (see Figure 8 ). The outer ends of the fasteners 60 are hidden in the cavity 56 of the top plate stiffener 52.
[0122] The door lock mechanism 133 includes a lock rod 136, a lock rod bracket 137, a handle 138, and a handle base 139. The lock rod 136 is vertically arranged, and mounting positions for installing and fixing the lock rod bracket 137 are provided on the door panel reinforcing rib 55 and / or the door frame 132. The lock rod 136 is installed on the door frame 132 and / or the door panel reinforcing rib 55 through lock rod brackets 137 at different positions. For example, the lock rod bracket 137 can be connected to the door frame 132 and / or the door panel reinforcing rib 55 respectively by suitable means such as welding or connection with fasteners 60 such as screws. An optional example is that the end of the handle 138 is pivotally connected to the lock rod 136, and the handle base 139 can be fixed to the door panel reinforcing rib 55 by welding or fasteners 60 such as screws, and the handle 138 is rotatably and detachably locked on the handle base 139.
[0123] By providing the door panel reinforcing rib 55, on the one hand, the strength of the composite material plate 70 can be enhanced, and on the other hand, it is convenient to fix the lock rod 136 and the handle base 139 on the door panel reinforcing rib 55. In other words, the door panel reinforcing rib 55 can improve the structural strength of the door panel while also providing fixing positions for the lock rod 136 and the handle base 139. In addition, the door panel reinforcing rib 55 is arranged along the width direction of the door panel assembly 130, and the lock rod 136 is vertically arranged and installed on the door panel reinforcing rib 55, improving the anti-deformation ability of the middle position of the door panel 131 in the horizontal and vertical directions.
[0124] Preferably, the composite material plate 70 constitutes the entire panel of the side plate 10, the top plate 20, and the front plate 30. Further, the composite material plate 70 constituting the side plate 10, the top plate 20, and the front plate 30 is an integral composite material plate 70. Thus, the number of connection points can be reduced, the manufacturing can be made simpler, and the outer surface of the top plate 20 can be made flat, effectively improving the load-bearing performance, and the inner surfaces of the side plate 10 and the front plate 30 can be made flat, making full use of the wear-resistant performance of the composite material.
[0125] The specific structure of the reinforcing rib 50 will be described below.
[0126] The reinforcing rib 50 includes at least one connecting portion 50A and a protruding portion 50B. The connecting portion 50A is connected to the composite material plate 70, and the protruding portion 50B extends from the connecting portion 50A in a direction away from the composite material plate 70. The reinforcing rib 50 has a certain structural strength and can provide a supporting force for the composite material plate 70 to strengthen the structure.
[0127] As Figure 11As shown, when two adjacent composite material plates 70 are coplanar with each other, the connecting portion 50A is in contact with and connected to both of the adjacent composite material plates 70. The connecting portion 50A at least partially covers the seam 80 between the two adjacent composite material plates 70, and preferably covers the entire seam 80. The protruding portion 50B is connected to the connecting portion 50A at at least one end in the width direction of the reinforcing rib 50, and the connecting portion 50A is connected to the protruding portion 50B at at least one end in the width direction of the reinforcing rib 50. The protruding portion 50B and the connecting portion are connected at the end, so that the reinforcing rib 50 can be manufactured by bending the plate, and the manufacturing is simple.
[0128] The protruding portion 50B includes a first protruding portion 50B1 and a second protruding portion 50B2. The second protruding portion 50B2 is connected to the first protruding portion 50B1 and is spaced apart from the connecting portion 50A in the thickness direction of the reinforcing rib 50. The first protruding portion 50B1 is inclined or perpendicular to the connecting portion 50A. The second protruding portion 50B2 is parallel to the connecting portion 50A. The two protruding portions with different extending directions make the geometric structure strength of the reinforcing rib better. Both ends of the second protruding portion 50B2 are respectively connected to the connecting portion 50A via the first protruding portion 50B1. The first protruding portion 50B1, the second protruding portion 50B2 and the connecting portion 50A are integrally formed to form an integral member, or the second protruding portion 50B2 and the first protruding portion 50B1 are integrally formed to form an integral member. Thereby, the connection of the reinforcing rib 50 is simplified and the structural strength is ensured.
[0129] Return to refer Figures 6a - 6b 、 Figure 9 , a concave structure 54 is formed inside the protruding portion 50B. Further, the inside of the two spaced-apart first protruding portions 50B1 and the second protruding portion 50B2 connected to the two first protruding portions 50B1 constitutes the concave structure 54. With such a setting, the reinforcing rib 50 can have better structural strength, stiffness and product economy.
[0130] When the connection method of the fastener 60 is adopted, since the fastener 60 needs to penetrate through the reinforcing rib 50 and the composite material plate 70, the water outside the box can easily enter the box from the perforation of the fastener 60. For this reason, the present application adopts a hidden design for the fastener 60.
[0131] The fastener 60 at the reinforcing rib 50 is hiddenly designed.
[0132] The connecting portion 50A includes a first connecting portion 50A1 disposed within the recessed structure 54. The fastener 60 connects the composite material plate 70 to the first connecting portion 50A1 such that the outer end portion of the fastener 60 is hidden within the recessed structure 54. Optionally, the connecting portion 50A further includes a second connecting portion 50A2 disposed outside the recessed structure 54. The second connecting portion 50A2 is bonded to the composite material plate 70 by structural adhesive or sealant. Both portions of the connecting portion are connected to the composite material plate, resulting in better connection reliability between the reinforcing rib and the composite material plate.
[0133] One example is, as Figure 9 and Figure 11 shown, the connecting portion 50A includes a first connecting portion 50A1 and does not include a second connecting portion 50A2; the first connecting portion 50A1 is connected to the protruding portion 50B at both ends in the width direction of the reinforcing rib 50. The fastener 60 connects the first connecting portion 50A1 to the composite material plate 70. The cross-sectional shape of the reinforcing rib 50 is, for example, rectangular. Alternatively, the connecting portion 50A in this example may further include at least one second connecting portion 50A2.
[0134] Another example is, as Figure 12 shown, the connecting portion 50A includes a first connecting portion 50A1 and two second connecting portions 50A2 connected to the first connecting portion 50A1. The two second connecting portions 50A2 are respectively connected to the protruding portion 50B at both ends in the width direction of the reinforcing rib 50. The first connecting portion 50A1 is connected to the composite material plate 70 by the fastener 60, and the two second connecting portions 50A2 are both bonded to the composite material plate 70.
[0135] Yet another example is, as Figure 6a and Figure 13 shown, the connecting portion 50A includes two first connecting portions 50A1 and does not include a second connecting portion 50A2. The two first connecting portions 50A1 are respectively connected to the protruding portion 50B at both ends in the width direction of the reinforcing rib 50. The fastener 60 connects the two first connecting portions 50A1 to the composite material plate 70. The difference is that Figure 6a the first protruding portion 50B1 in Figure 13 is perpendicular to the first connecting portion 50A1,
[0136] The fastener 60 is disposed on the first connecting portion 50A1 such that the outer end portion of the fastener 60 can be hidden within the recessed structure 54 and blocked by the protruding portion 50B. Thereby, it is possible to further prevent water outside the box from entering the box through the fastener holes at the reinforcing rib 50, effectively reducing the risk of water entering the box and improving the sealing and waterproof performance of the box; and the fastener 60 at the reinforcing rib 50 cannot be observed from the outside of the container 100, which can improve the overall aesthetics of the product.
[0137] The fastener 60 at the box frame 101 is designed to be hidden.
[0138] The box members of the box frame 101 include an inner side plate 141, an outer side plate 142, and a transition plate 143 connected between the inner side plate 141 and the outer side plate 142. The outer side plate 142 is located on the outer side of the inner side plate 141 facing away from the center of the box frame 101 and blocks the inner side plate 141. The outer side plate 142, the inner side plate 141, and the transition plate 143 form a cavity 140 for the installation of the fastener 60 and for increasing the structural strength. The inner side plate 141 is connected to the composite material plate 70 by the fastener 60 so that the outer end portion of the fastener 60 is hidden within the cavity 140.
[0139] As Figures 14 to 17 shown, the transition plate 143 extends inward from the end of the outer side plate 142, such that the transition plate 143 and the outer side plate 142 are easily formed into an integral member, facilitating production and manufacturing. The inner side plate 141 is at least connected to the transition plate 143. For example, one end of the inner side plate 141 is connected to the transition plate 143, and the other end is connected to the outer side plate 142. Alternatively, one end of the inner side plate 141 is connected to the transition plate 143, and the other end is a free end and is spaced apart from the outer side plate 142.
[0140] The outer side plate and the transition plate 143 are integrally formed, and the inner side plate 141 is a separate member and is welded or bonded to at least the transition plate 143 (see Figures 14 to 16 ). This solution can independently produce and manufacture the inner side plate 141, so the structure of the desired inner side plate 141 can be correspondingly designed according to the structure of the box frame 101 at different positions, and the applicability is better. Alternatively, the inner side plate 141, the outer side plate 142, and the transition plate 143 are integrally formed (see Figure 17 ). This solution can avoid welding or bonding, so the assembly steps of the container can be reduced and the assembly efficiency can be improved.
[0141] The cross-section of the cavity 140 forms a closed annular shape (see Figures 14 to 16 ), such that the overall structure forming the cavity 140 has better strength. Alternatively, the cross-section of the cavity 140 forms a groove shape with an opening, and the opening faces the inner surface of the outer side plate (see Figure 17) Thus, the concave cavity 140 can be formed by bending the plate material, making production and manufacturing easier.
[0142] The inner side plate 141 includes the corner post inner side plate 144. The front corner post 42 and / or the rear corner post 41 include the corner post main body 45 as the outer side plate 142 and the corner post transition plate 145 as the transition plate 143. The corner post transition plate 145 extends inwards from the end of the corner post main body 45. The corner post inner side plate 144 is located inside the corner post main body 45 and is at least connected to the corner post transition plate 145. The composite material plate 70 constituting the side plate 10 and / or the front plate 30 is connected to the corner post inner side plate 144 through the fastener 60. One end of the corner post inner side plate 144 is connected to the corner post transition plate 145, and the other end thereof extends towards the inner surface of the corner post main body 45 and is connected or abutted to the inner surface of the corner post main body 45.
[0143] Specifically, as Figure 14 shown, the front corner post 42 includes the corner post main body 45, the first corner post transition plate 145a, and the second corner post transition plate 145b. The first corner post transition plate 145a extends inwards from the end of the corner post main body 45 in the length direction of the box body frame 101. The second corner post transition plate 145b extends inwards from the end of the corner post main body 45 in the width direction of the box body frame 101. The corner post inner side plate 144 located inside the front corner post 42 is configured as two split members, namely the first corner post inner side plate 144a and the second corner post inner side plate 144b, to be respectively connected to the composite material plates 70 constituting the side plate 10 and the front plate 30. The first corner post inner side plate 143 is connected to at least the first transition plate 145a. The composite material plate 70 constituting the side plate 10 is connected to the first corner post inner side plate 144a through the fastener 60. The second corner post inner side plate 144b is connected to at least the second corner post transition plate 145b. The composite material plate 70 constituting the front plate 30 is connected to the second corner post inner side plate 144b through the fastener 60. Alternatively, the corner post inner side plate 144 located inside the front corner post 42 is configured as an independent member to be simultaneously connected to the composite material plates 70 constituting the side plate 10 and the front plate 30.
[0144] As Figure 15 shown, the rear corner post 41 includes the corner post main body 45 and the third corner post transition plate 145c. The third corner post transition plate 145c extends inwards from the end of the corner post main body 45 in the length direction of the box body frame 101. The corner post inner side plate 144 includes the third corner post inner side plate 144c located inside the rear corner post 41. The third corner post inner side plate 144c is connected to at least the third corner post transition plate 145c. The composite material plate 70 constituting the side plate 10 is connected to the third corner post inner side plate 144c through the fastener 60.
[0145] As Figure 16As shown, the inner panel 141 includes a side beam inner panel 146a located inside the top side beam 108. The top side beam 108 includes a side beam main body 116 as the outer panel 142 and a side beam transition panel 146b as the transition panel 143. The side beam transition panel 146b extends inwards from the lower end of the side beam main body 116. The side beam inner panel 146a is connected to at least the side beam transition panel 146b. The composite material panel 70 forming the side panel 10 is connected to the side beam inner panel 146a by fasteners 60. The side beam main body 116 is configured to be bent outwards in multiple sections to form a concave platform 117. The concave platform 117 includes a first section 117a arranged horizontally and a second section 117b arranged vertically. The side beam transition panel 146b extends inwards from the second section 117b. The side beam inner panel 146a is located between the first section 117a and the side beam transition panel 146b and is connected to both of them.
[0146] As Figure 17 shown, the inner panel 141 includes an end lintel inner panel 147a located inside the front lintel 106. The front lintel 106 includes an end lintel main body 125 as the outer panel 142 and an end lintel transition panel 147b as the transition panel 143. The end lintel transition panel 147b extends inwards from the lower end of the end lintel main body 125. The end lintel inner panel 147a is connected to at least the end lintel transition panel 147b. Figure 11 It is shown that one end of the end lintel inner panel 147a is connected to the end lintel transition panel 147b, and the other end is a free end. The composite material panel 70 forming the front panel 30 is connected to the end lintel inner panel 147a by fasteners 60.
[0147] The fasteners 60 are arranged on the inner panel 141 of the box frame 101 such that the outer ends of the fasteners 60 can be hidden in the cavity 140 formed by the inner panel 141, the outer panel 142, and the transition panel 143. Thus, it is possible to further prevent water outside the box from entering the box through the fastener holes at the box frame 101, effectively reducing the risk of water entering the box and improving the sealing and waterproof performance of the box; and the fasteners 60 blocked by the outer panel 142 cannot be observed from the outside of the container 100, which can improve the overall aesthetics of the product.
[0148] As Figure 18 shown, two adjacent composite material panels 70 overlap each other, and the overlapping part is connected by fasteners 60 or structural adhesive. Specifically, the overlapping part is separately connected by fasteners 60 or structural adhesive, the overlapping part and a first connecting part 50A1 of the reinforcing rib 50 are connected together by fasteners 60, and the non-overlapping part and another first connecting part 50A1 of the reinforcing rib 50 are connected by fasteners 60. Fixing the overlapping two composite material panels 70 not only can improve the structural strength of the composite material panels 70 at the splicing joint, but also can prevent water outside the box from entering the box through the joint 80, effectively reducing the risk of water entering the box and improving the waterproof performance of the box.
[0149] A seal is provided between the composite material plate 70 and the box body frame 101, and between the composite material plate 70 and the reinforcing rib 50. By providing the seal, water outside the box can be prevented from entering the box through the gaps between the composite material plate 70 and the box body frame 101 and between the composite material plate 70 and the reinforcing rib 50, effectively reducing the risk of water entering the box. The seal can be composed of sealant and seals such as tapes. Specifically, seals are formed by sealant or seals at the joints 80 between the composite material plates 70, at the riveted and / or bolted joints between the composite material plate 70 and the box body frame 101, and at the riveted and / or bolted joints between the composite material plate 70 and the reinforcing rib 50 to ensure the overall watertightness of the combined container 100.
[0150] The mating surfaces of the composite material plates 70 that form the side plates 10 with the box body frame 101 and the reinforcing ribs 50 are in substantially the same plane (see Figure 5 ). The mating surfaces of the composite material plates 70 that form the top plate 20 with the box body frame 101 and the reinforcing ribs 50 are in substantially the same plane (see Figure 7 ). The mating surfaces of the composite material plates 70 that form the front plate 30 with the box body frame 101 and the reinforcing ribs 50 are in substantially the same plane (see Figure 5 ). The mating surfaces of the composite material plates 70 that form the door panels with the door frame 132 and the reinforcing ribs 50 are in the same plane. Thus, the composite material plate 70 can be fitted to the corresponding parts of the box body frame 101 or the door frame and each of the reinforcing ribs 50. The seal is provided between the mating surfaces of the composite material plate 70 and the reinforcing rib 50 with each other. And the seal is provided between the mating surfaces of the composite material plate 70 and the box body frame 101 with each other, or between the mating surfaces of the composite material plate 70 and the door frame with each other. When there are adjacent composite material plates 70 and the two adjacent composite material plates 70 overlap, the seal can be provided between the mating surfaces of the two adjacent composite material plates 70 at the overlapping part. Providing the seal on the mating surfaces results in a larger sealing range and a better sealing effect, thus more effectively preventing water outside the box from entering the box.
[0151] The seal is provided around the fastener 60. Specifically, in the area where the composite material plate 70 is connected to the box body frame 101 by the fastener 60, the seal is provided close to the fastener 60 and on the inner side close to the center of the box and the outer side away from the center of the box of the fastener 60, thus forming a double-sided seal. By setting it like this, water can be blocked from entering the box through the holes for the fastener 60 to pass through and the gaps between the composite material plate 70 and the box body frame 101, more effectively improving the water leakage prevention performance of the container 100. In the area where the composite material plate 70 is connected to the reinforcing rib 50 by the fastener 60, the seal surrounds the fastener 60.
[0152] The reinforcing rib 50 of the present application is made of a plate. The thickness, arrangement spacing, geometric structure, material, etc. of the reinforcing rib 50, as well as the thickness, material, etc. of the composite material plate 70 are factors affecting the physical properties of the container 100 at each box surface. The physical properties include structural strength, stiffness, equivalent stress, elastic deformation amount, etc. The thickness and arrangement spacing of the reinforcing rib 50 will be discussed below. It should be noted that the "box surface" refers to the side plate 10, top plate 20, front plate 30, and door panel 131 that form the internal space of the container.
[0153] Considering the different force requirements of the container 100 at each box surface, the thickness and arrangement spacing of the reinforcing rib 50 are set differently at each box surface. Usually, the side plate 10 and the front plate 30 need to bear greater forces due to being easily in contact with goods and being easily squeezed by goods. The top plate 20 is not easily squeezed by goods, so it requires a smaller force than the front plate 30 and the side plate 10.
[0154] Exemplarily, the spacing D11 between two adjacent side plate reinforcing ribs 51 (see Figure 2 ) can be 300 mm to 600 mm; for example, D11 is 300 mm, 320 mm, 340 mm, 360 mm, 380 mm, 400 mm, 420 mm, 440 mm, 460 mm, 480 mm, 500 mm, 520 mm, 540 mm, 560 mm, 580 mm, 600 mm and other suitable values. The thickness t11 of the plate used to make the side plate reinforcing rib 51 (see Figure 6a ) can be 2.5 mm to 4 mm; for example, t11 is 2.5 mm, 2.6 mm, 2.8 mm, 3 mm, 3.2 mm, 3.4 mm, 3.6 mm, 3.8 mm, 4 mm and other suitable values.
[0155] The spacing D12 between two adjacent top plate reinforcing ribs 52 (see Figure 2 ) can be 500 mm to 800 mm; for example, D12 is 500 mm, 520 mm, 540 mm, 560 mm, 580 mm, 600 mm, 620 mm, 640 mm, 660 mm, 680 mm, 700 mm, 720 mm, 740 mm, 770 mm, 780 mm, 800 mm and other suitable values. The thickness t12 of the plate used to make the top plate reinforcing rib 52 (see Figure 9 ) can be 2 mm to 3 mm; for example, t12 is 2 mm, 2.1 mm, 2.2 mm, 2.3 mm, 2.4 mm, 2.5 mm, 2.6 mm, 2.7 mm, 2.8 mm, 2.9 mm, 3 mm and other suitable values.
[0156] The spacing D13 between two adjacent front plate reinforcing ribs 53 (see Figure 2) can be from 300 mm to 600 mm; for example, D13 can be suitable values such as 300 mm, 320 mm, 340 mm, 360 mm, 380 mm, 400 mm, 420 mm, 440 mm, 460 mm, 480 mm, 500 mm, 520 mm, 540 mm, 560 mm, 580 mm, 600 mm, etc. The thickness t13 of the plate used to make the front panel stiffener 53 (see Figure 6b ) can be from 2.5 mm to 4 mm; for example, t13 can be suitable values such as 2.5 mm, 2.6 mm, 2.8 mm, 3 mm, 3.2 mm, 3.4 mm, 3.6 mm, 3.8 mm, 4 mm, etc.
[0157] The thickness t14 of the plate used to make the door panel stiffener 55 is from 2.5 mm to 4 mm; for example, t14 can be suitable values such as 2.5 mm, 2.6 mm, 2.8 mm, 3 mm, 3.2 mm, 3.4 mm, 3.6 mm, 3.8 mm, 4 mm, etc.
[0158] It should be noted that the spacing and thickness of the above-mentioned stiffeners 50 are applicable to containers of different sizes, such as 20-foot containers, 40-foot containers, 40-foot high-cube containers, etc., and are applicable to containers 100 in which at least one of the side panels 10, top panels 20, and front panels 30 is made of a composite material panel 70.
[0159] Optionally, the spacing between adjacent side panel stiffeners 51 and corner posts 40 is the same as or similar to the spacing between two adjacent side panel stiffeners 51. Exemplarily, the spacing between adjacent side panel stiffeners 51 and corner posts 40 is slightly greater than the spacing between two adjacent side panel stiffeners 51. The spacing between adjacent front panel stiffeners 53 and corner posts 40 is the same as or similar to the spacing between two adjacent front panel stiffeners 53. Exemplarily, the spacing between adjacent front panel stiffeners 53 and corner posts 40 is slightly greater than the spacing between two adjacent front panel stiffeners 53. The spacing between adjacent top panel stiffeners 52 and end sills is the same as or similar to the spacing between two adjacent top panel stiffeners 52. Exemplarily, the spacing between adjacent top panel stiffeners 52 and corner posts 40 is slightly greater than the spacing between two adjacent top panel stiffeners 52.
[0160] The plate of the stiffener 50 is preferably high-strength steel with a yield strength of 345 MPa or more. The thickness t2 of the composite material panel 70 (see Figure 5) can be from 2.5 mm to 4 mm; for example, suitable values of t2 are 2.5 mm, 2.6 mm, 2.8 mm, 3 mm, 3.2 mm, 3.4 mm, 3.6 mm, 3.8 mm, 4 mm, etc. Thus, the composite material board itself has a certain anti-deformation ability and anti-impact ability. The material of the composite material board 70 is a known composite material or the composite material provided by this application. The material of the composite material board 70 is preferably a known composite material with a tensile strength of 248 MPa or more. In order to both reduce the weight of the container 100 and effectively increase the structural strength of the top plate 20, the front plate 30, and the side plate 10, the composite material board 70 is preferably made of at least one of continuous fiber-reinforced thermoplastic composites, thermosetting fiber-reinforced composites, and thermoplastic glass steel plates. Specifically, the known composite materials mainly include glass fibers and resins.
[0161] Selecting the various parameters of this application from the above ranges can ensure that the physical properties such as the structural strength and stiffness of the container 100 can reach the expected level of container strength while using the least amount of materials, including composite materials, reinforcing ribs, etc., reducing material consumption and reducing the weight of the container.
[0162] The spacing of the fasteners 60 is different at different positions. As Figure 19 shown, the fasteners 60 include a first fastener 61 and a second fastener 62. It should be noted that, as described above, the fasteners 60 on the box body frame 101 and the reinforcing rib 50 are blocked by the protruding portion 50B, Figure 19 which schematically shows the outer transmission positions of the first fastener 61 and the second fastener 62. The composite material board 70 is connected to the box body frame 101 through the first fastener 61, and the composite material board 70 constituting the front plate 30 and / or the side plate 10 is connected to the reinforcing rib 50 through the second fastener 62. There is a spacing D31 between two adjacent first fasteners 61, and there is a spacing D32 between two adjacent second fasteners 62. The connection between the composite material board 70 and the box body frame 101 needs to be more firm and reliable, so D31 < D32. Optionally, the spacing D31 is from 80 mm to 180 mm; for example, suitable values of D31 are 80 mm, 100 mm, 110 mm, 120 mm, 130 mm, 140 mm, 150 mm, 160 mm, 180 mm, etc. The spacing D32 is from 120 mm to 300 mm; for example, suitable values of D32 are 120 mm, 160 mm, 180 mm, 200 mm, 220 mm, 240 mm, 260 mm, 280 mm, 300 mm, etc. Setting the spacing of the fasteners within the above ranges can ensure a reliable connection between the composite material board and the box body frame and the reinforcing rib, and resist the deformation of the composite material board.
[0163] As Figure 20As shown, the fastener 60 further includes a third fastener 63 and a fourth fastener 64. It should be noted that, as described above, the fasteners 60 on the gantry 132 and the door panel reinforcing rib 50 are blocked by the protruding portion 50B. Figure 20 The outer transmission positions of the third fastener 63 and the fourth fastener 64 are schematically shown. The gantry 132 is connected to the composite material plate 70 through the third fastener 63, and the door panel reinforcing rib 50 is connected to the composite material plate 70 through the fourth fastener 64. The adjacent two third fasteners 63 have a spacing D33, and the adjacent two fourth fasteners 64 have a spacing D34. Since the connection between the composite material plate 70 and the gantry 132 needs to be more firm and reliable, the third fasteners 63 are arranged more densely relative to the fourth fasteners 64, and at this time D34 > D33. If necessary and / or desirable, it can also be set to D34 ≤ D33. Optionally, the spacing D33 is 50 mm to 120 mm, for example, D33 is 50 mm, 55 mm, 60 mm, 65 mm, 70 mm, 75 mm, 80 mm, 85 mm, 90 mm, 100 mm, 110 mm, 120 mm and other appropriate values. The spacing D34 is 80 mm to 170 mm, for example, D34 is 80 mm, 100 mm, 110 mm, 120 mm, 130 mm, 140 mm, 150 mm, 160 mm, 170 mm and other appropriate values. Setting the spacing of the fasteners 60 within the above range can ensure the reliable connection between the composite material plate 70 and the gantry 132 and the door panel reinforcing rib 50, and resist the deformation of the composite material plate 70.
[0164] Return to participate Figure 3 , an avoidance hole 11 is provided in a portion of the side plate 10 near the bottom side. Specifically, a fixing member 118 for auxiliary fixing is provided in the concave structure on the inner side of the reinforcing rib 50. The fixing member 118 can pass through rope-like members such as binding ropes and steel wires or connecting members such as connecting hooks and buckles to assist in fixing the goods in the box. The avoidance hole 11 is used to fix the end of a rope-like member such as a rope to the fixing member 118 at the bottom of the side plate 10, so as to fix the goods with the rope-like member. Optionally, the shape of the fixing member 118 is columnar, ring-shaped, etc. The fixing member 118 can be welded to the reinforcing rib 50 and / or the bottom side beam 112. The protruding portion 50B of the reinforcing rib 50 forms a concave structure 54, and the fixing member 118 is located in the concave structure 54. The fixing member 118 is provided at the bottom of the reinforcing rib 50. Optionally, the container further includes a fixing assembly corresponding to each fixing member. The fixing assembly includes a cover plate and two sealing plates provided on both sides of the fixing member. One end of the fixing member is fixedly connected to the bottom side beam and the other end is fixedly connected to the cover plate. The cover plate, the two sealing plates and the inner wall of the protruding portion enclose a space for guiding an external member to pass through the fixing member.
[0165] The present application can achieve at least the following beneficial effects:
[0166] This application uses composite material plates to replace thin corrugated steel plates to construct side plates, top plates, front plates, and / or door plates. The composite material plates are non-metallic material plates, which can avoid rusting and holes caused by rusting, greatly extend the service life, and can be anti-corrosive without using paint and without using welding. That is to say, the composite material plates have the characteristics of being weld-free and paint-free, so it can greatly reduce the workload of welding and spraying during the production of containers, reduce the emissions of VOCs and solid waste, and have obvious environmental protection benefits.
[0167] Since the density of the composite material is much lower than that of steel, compared with a steel container of the same box type, the composite material container of this application can theoretically reduce the weight of the container by more than 6% and reduce carbon emissions by more than 13%. At the same time, due to the excellent wear resistance, corrosion resistance, and impact resistance of the composite material, the maintenance cost during the life cycle of the container can be effectively reduced.
[0168] The inner surface of the container of this application is flat, which is conducive to the shipment of goods and improving the biosecurity level of the container. There is no paint on the inner surface of the box surface, which can avoid pollution such as cargo staining caused by paint dropping. In addition, compared with steel plates, the composite material plates have better heat insulation, which can avoid problems such as moisture caused by condensation inside the box body, so as to facilitate the cross-regional transportation and use of containers in tropical regions around the world such as Southeast Asia.
[0169] Unless otherwise defined, the technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the technical field of this application. The terms used herein are only for the purpose of describing specific implementation purposes and are not intended to limit this application. The features described in one implementation mode herein can be applied to another implementation mode alone or in combination with other features, unless the feature is not applicable or otherwise stated in that other implementation mode.
[0170] This application has been illustrated by the above embodiments. However, it should be understood that the above embodiments are only for the purpose of exemplification and illustration, and this application is not limited to the above embodiments. According to the teachings of this application, more variations and modifications can be made, and these variations and modifications all fall within the scope claimed by this application.
Claims
1. A modular container, characterized in that: The container comprises: A box frame, wherein the box frame is made of steel material; Side panels, the side panels are arranged on both sides of the box frame; A top plate, the top plate being arranged at the top end of the box frame; A front plate, the front plate being arranged at the front end of the box frame; a door panel assembly, the door panel assembly being openably and closably disposed at a rear end or one side of the box frame and comprising a door panel; and at least one reinforcing rib; wherein at least a portion of the side panels, the top panel, the front panel and the door panel is formed of at least one composite material panel; and The reinforcing ribs include: at least one connecting portion, the connecting portion being attached to and connected to the composite material plate; and A protrusion extends from the connecting portion toward a direction away from the composite material plate.
2. The modular container according to claim 1, characterized in that: The door panel assembly further includes a door frame, the door panel is a composite material panel, the reinforcement ribs include door panel reinforcement ribs, and the door panel reinforcement ribs are connected to the outer surface of the door panel.
3. The modular container according to claim 2, characterized in that: The door panel reinforcement ribs are arranged along the width direction of the door panel assembly, and both ends of the door panel reinforcement ribs are connected or abutted against the door frame.
4. The modular container according to claim 2, characterized in that: The door panel assembly also includes a door lock mechanism, which includes a lock rod and a lock rod bracket. The lock rod is vertically arranged, and a mounting position for mounting and fixing the lock rod bracket is provided on the door panel reinforcement rib and / or the door frame. The lock rod is installed to the door frame and / or the door panel reinforcement rib via the lock rod bracket.
5. The modular container according to claim 2, characterized in that: The door panel assembly includes a third fastener, the door frame is connected to the composite material panel via the third fastener, the spacing between two adjacent third fasteners is 50 mm to 120 mm, and / or The door panel assembly includes a fourth fastener, the door panel reinforcement rib is connected to the composite material panel via the fourth fastener, and the spacing between two adjacent fourth fasteners is 80 mm to 170 mm.
6. The modular container according to claim 1, characterized in that: The reinforcing ribs include side plate reinforcing ribs extending in the vertical direction, and the spacing between two adjacent side plate reinforcing ribs is 300 mm to 600 mm; and / or The reinforcing ribs include top plate reinforcing ribs extending in the transverse direction, and the spacing between two adjacent top plate reinforcing ribs is 500 mm to 800 mm; and / or The reinforcing ribs include front plate reinforcing ribs extending in the vertical direction, and the spacing between two adjacent front plate reinforcing ribs is 300 mm to 600 mm.
7. The modular container according to claim 1, characterized in that: The composite material panels constituting the side panels, the top panel or the front panel are connected to the box frame, and the door panel assembly further comprises a door frame, to which the composite material panels constituting the door panel are connected.
8. The modular container according to claim 7, characterized in that: A seal is provided between the composite material plate and the box frame or the door frame, and / or a seal is provided between the composite material plate and the reinforcing rib; Wherein, the container comprises fasteners, the composite material panels are connected to the box frame, the door frame and / or the reinforcing ribs via the fasteners, and the seal is arranged around the fasteners; and / or The seal is provided between the mating surfaces of the composite material board and the box frame or between the mating surfaces of the composite material board and the door frame; and / or, The seal is disposed between the contact surfaces of the composite material plate and the reinforcing rib; and / or, When adjacent composite material panels are provided and two adjacent composite material panels are overlapped, the seal is provided between the abutting surfaces of the two adjacent composite material panels at the overlap.
9. The modular container according to claim 1, characterized in that: The container includes a fastener, the reinforcing rib is arranged on the outer side of the composite material plate, the inner side of the protrusion forms a recessed structure, the connecting part includes a first connecting part arranged in the recessed structure, and the fastener connects the composite material plate and the first connecting part so that the outer end of the fastener is hidden in the recessed structure.
10. The modular container according to claim 9, characterized in that: The connection part further includes a second connection part arranged on the outer side of the recessed structure, the second connection part is connected to the first connection part, and the second connection part is bonded to the composite material plate by structural adhesive or sealant.
11. The modular container according to claim 1, characterized in that: The container includes fasteners, and the box components constituting the box frame include an inner panel, an outer panel, and a transition panel connected between the inner panel and the outer panel, the outer panel is located on the outer side of the inner panel facing away from the center of the box frame and covers the inner panel, the outer panel, the inner panel and the transition panel form a concave cavity, and the inner panel is connected to the composite material panel through the fasteners so that the outer end of the fastener is hidden in the concave cavity.
12. The modular container according to claim 11, characterized in that: The transition plate extends inward from the end of the outer plate, and the inner plate is at least connected to the transition plate.
13. The modular container according to claim 11, characterized in that: The inner plate, the outer plate and the transition plate are integrally formed; or The outer side plate and the transition plate are both integrally formed, and the inner side plate is a separate component and is welded or bonded to at least the transition plate.
14. The modular container according to claim 11, characterized in that: The inner panel includes a corner column inner panel, the box member includes a front corner column and a rear corner column, the front corner column and / or the rear corner column include a corner column body as the outer panel and a corner column transition plate as the transition plate, the corner column transition plate extends inward from the end of the corner column body, the corner column inner panel is located on the inner side of the corner column body and is connected to at least the corner column transition plate, and the composite material panel constituting the side panel and / or the front panel is connected to the corner column inner panel via the fastener.
15. The modular container according to claim 11, characterized in that: The inner panel includes an inner panel of a side beam, the box member includes a top side beam, the top side beam includes a side beam body serving as the outer panel and a side beam transition plate serving as the transition plate, the side beam transition plate extends inward from a lower end portion of the side beam body, the side beam inner panel is located on the inner side of the top side beam, and the composite material panel constituting the side panel is connected to the inner panel of the side beam via the fastener.
16. The modular container according to claim 15, characterized in that: The side beam body is configured to be bent outward in multiple sections to form a concave platform, the concave platform includes a horizontally arranged first section and a vertically arranged second section, the side beam transition plate extends inward from the second section, and the side beam inner plate is located between the first section and the side beam transition plate.
17. The modular container according to claim 11, characterized in that: The inner side plate includes an inner side plate of an end lintel, the box member includes a front end lintel, the front end lintel includes an end lintel body as the outer side plate and an end lintel transition plate as the transition plate, the end lintel transition plate extends inward from the lower end of the end lintel body, the inner side plate of the end lintel is located on the inner side of the front end lintel, and the composite material plate constituting the front plate is connected to the inner side plate of the end lintel through the fastener.
18. The modular container according to claim 1, characterized in that: The top plate is located on the outside of the box frame, the reinforcing ribs include top plate reinforcing ribs extending in the transverse direction, and the top plate reinforcing ribs are arranged on the outside of the composite material plate constituting the top plate.
19. The modular container according to claim 18, characterized in that: The box frame includes a front lintel, the top plate reinforcing rib is provided at an end of the front lintel, and the top plate reinforcing rib is connected to both the composite material plate constituting the top plate and the end of the front lintel via a fastener; and / or The box frame comprises a rear end lintel, the top plate reinforcing rib is arranged at the end of the rear end lintel, and the top plate reinforcing rib is connected to the composite material plate constituting the top plate and the end of the rear end lintel through fasteners.
20. The modular container according to claim 18, characterized in that: The box frame includes a top side beam, and the top plate reinforcement ribs are connected to the top plate and the top side beams through fasteners.
21. The modular container according to claim 18, characterized in that: The cross section of the top plate reinforcement rib is in a closed annular shape to form a cavity, and sealing members are provided at both ends of the top plate reinforcement rib.
22. The modular container according to claim 18, characterized in that: The top plate reinforcement rib is connected to the top plate via a fastener, and the outer end of the fastener is hidden in the cavity of the top plate reinforcement rib.
23. The modular container according to any one of claims 1 to 22, characterized in that: The side panel is located on the inner side of the box frame, the reinforcing ribs include side panel reinforcing ribs extending in the vertical direction, and the side panel reinforcing ribs are arranged on the outer side of the composite material board constituting the side panel; and / or The front plate is located on the inner side of the box frame, the reinforcing ribs include front plate reinforcing ribs extending in the vertical direction, and the front plate reinforcing ribs are arranged on the outer side of the composite material plate constituting the front plate.
24. The modular container according to any one of claims 1 to 22, characterized in that: The reinforcing ribs include side plate reinforcing ribs extending in the vertical direction, and the thickness of the plate used to make the side plate reinforcing ribs is 2.5 mm to 4 mm; and / or The reinforcing ribs include top plate reinforcing ribs extending in the transverse direction, and the thickness of the plate used to make the top plate reinforcing ribs is 2 mm to 3 mm; and / or The reinforcing ribs include front plate reinforcing ribs extending vertically, and the thickness of the plate used to make the front plate reinforcing ribs is 2.5 mm to 4 mm; and / or The reinforcing ribs include door panel reinforcing ribs extending along the width direction of the door panel assembly, and the thickness of the plate material used to make the door panel reinforcing ribs is 2.5 mm to 4 mm.
25. The modular container according to any one of claims 1 to 22, characterized in that: The container comprises a first fastener, the composite material plate is connected to the box frame via the first fastener, and the distance between two adjacent first fasteners is 80 mm to 180 mm.
26. The modular container according to any one of claims 1 to 22, characterized in that: The container includes a second fastener, and the composite material panels constituting the front panel and / or the side panel are connected to the reinforcing ribs via the second fastener, and the spacing between two adjacent second fasteners is 120 mm to 300 mm.
27. The modular container according to any one of claims 1 to 22, characterized in that: The thickness of the composite material plate is 2.5 mm to 4 mm.
28. The modular container according to any one of claims 1 to 22, characterized in that: The modular container also includes at least one fixing member for auxiliary fixing, a recessed structure is formed on the inner side of the protrusion, the fixing member is arranged in the recessed structure, and an avoidance hole is opened on the side plate at a position corresponding to the fixing member, and the avoidance hole is used for an external component to pass through and connect with the fixing member.
29. The modular container according to claim 28, characterized in that: The modular container includes a fixing assembly corresponding to each of the fixings, the fixings are arranged at the bottom of the reinforcing ribs, the box frame includes a bottom side beam, the fixing assembly includes a cover plate and two sealing plates arranged on both sides of the fixing, one end of the fixing is fixedly connected to the bottom side beam and the other end is fixedly connected to the cover plate, and the cover plate, the two sealing plates and the inner wall of the protrusion form a space for guiding the external component to pass through the fixing.
30. The modular container according to any one of claims 1 to 22, characterized in that: The container is a standard container, and / or the container is a sea container.