Furfural processing wastewater utilization device with recovery mechanism
By designing a furfural processing wastewater utilization device with a recycling mechanism, the problem of wastewater and harmful gas purification during furfural processing is solved, efficient purification of harmful gases and recycling of wastewater, effectively reducing environmental pollution.
Patent Information
- Application Number
- CN202421832720.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The wastewater generated during furfural processing not only contains organic matter and heavy metal ions, but also releases harmful gases, such as volatile organic matter and hydrogen sulfide. The existing devices mainly focus on wastewater treatment and ignore the purification of harmful gases, which leads to the prominent environmental pollution problems.
A furfural processing wastewater utilization device with a recycling mechanism is designed, including a recycling mechanism and a filtration mechanism. The recycling mechanism uses a mixing barrel, agitating rod, motor, air outlet pipe, purification frame and other components to realize the treatment of pollutants and harmful gases in the wastewater. The first filter mesh, zeolite layer and activated carbon layer in the purification frame remove particulate matter and harmful gases in the wastewater through physical filtration and adsorption.
It realizes efficient purification of harmful gases generated during the stirring process, effectively reduces the effect of environmental pollution, and improves resource utilization by recycling and reuse of wastewater.
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Figure CN222907587U_ABST
Abstract
Description
Technical Field
[0001] The furfural processing wastewater utilization device with a recycling mechanism of the utility model relates to the technical field of furfural processing. Background Art
[0002] Furfural, as an important organic chemical raw material, is widely used in multiple fields such as synthetic resins, pharmaceuticals, pesticides, and spices. Its main production method is obtained by hydrolyzing agricultural wastes such as corncobs under high temperature and high pressure conditions. However, a large amount of wastewater will inevitably be generated in this production process. The wastewater has a complex composition, containing high concentrations of various organic substances such as acetic acid, furfural, alcohols, aldehydes, ketones, esters, and organic acids, as well as some inorganic salts and suspended solids. The presence of these substances makes the wastewater have characteristics such as high COD (chemical oxygen demand), high BOD (biochemical oxygen demand), and high chromaticity. If directly discharged without treatment, it will cause serious pollution to the environment.
[0003] According to the "A Furfural Processing Wastewater Recycling and Utilization Device" disclosed in the Chinese Patent Publication No. CN220745445 U, it includes a bottom plate. One side of the top of the bottom plate is connected with a box body. A filtering component is arranged on the top of the box body. The middle of the top of the bottom plate is provided with a water pump. The other side of the top of the bottom plate is connected with a treatment tank. A chemical dosing component is arranged on the top of the treatment tank. The bottom of one side of the treatment tank is connected with a liquid outlet pipe; the beneficial effect of the utility model is: through the arranged chemical dosing component, by opening the second switching valve, the chemical agent enters the treatment tank from the chemical dosing pipe, purifying the wastewater, which is convenient for operation and reduces the workload of the staff; through the arranged filtering component, the wastewater is added from the liquid inlet pipe. After the wastewater is filtered by the filter cylinder, the residues accumulate in the filter cylinder. The first motor is started to make the rotating shaft rotate, driving the connecting rod and the stirring rod to rotate, stirring and moving the accumulated residues to prevent the residues from blocking the filter cylinder and avoiding affecting the filtering effect.
[0004] However, during the furfural processing process, not only wastewater containing pollutants such as organic substances and heavy metal ions is generated, but also harmful gases such as volatile organic compounds and hydrogen sulfide are released. The above devices often only focus on wastewater treatment and ignore the effective purification of harmful gases, resulting in still prominent environmental pollution problems. Content of the Utility Model
[0005] Aiming at the above technical deficiencies, the purpose of the utility model is to provide a furfural processing wastewater utilization device with a recycling mechanism, which realizes the efficient purification of harmful gases generated during the stirring process and effectively reduces the environmental pollution effect.
[0006] To solve the above technical problems, the utility model provides the following technical solutions:
[0007] A furfural processing wastewater utilization device with a recycling mechanism, including a recycling mechanism, and a filtering mechanism is arranged on the left side of the recycling mechanism;
[0008] The recycling mechanism includes a bottom plate, a stirring barrel is fixedly connected to the right side of the top of the bottom plate, a stirring rod is rotatably connected inside the stirring barrel, a motor is fixedly connected to the top end of the stirring rod, an air outlet pipe is fixedly connected to the top of the stirring barrel, the top end of the air outlet pipe is threadedly connected with a purification frame, a first filter screen is fixedly connected inside the purification frame, a zeolite layer is arranged at the bottom of the first filter screen, an activated carbon layer is arranged at the top of the first filter screen, a medicine inlet pipe is fixedly connected to the top of the stirring barrel, a medicine inlet frame is fixedly connected to the top end of the medicine inlet pipe, and a cover plate is snap-connected to the top of the medicine inlet frame.
[0009] Specifically, through the above technical solution, according to the wastewater properties and treatment requirements, appropriate chemical agents such as flocculants and oxidants are added into the stirring barrel through the medicine inlet pipe and the medicine inlet frame. After the agents are mixed with the wastewater, chemical reactions occur under the stirring action to remove dissolved pollutants, heavy metal ions, etc. in the wastewater. Close the cover plate and start the motor. After the motor starts, it drives the stirring rod to rotate inside the stirring barrel, and the wastewater is rotated and stirred by the stirring rod and mixed evenly. Stirring helps the pollutants in the wastewater to be evenly distributed and improves the subsequent treatment effect. Harmful gases generated during the stirring process, such as volatile organic compounds and hydrogen sulfide, are discharged through the air outlet pipe and purified through the purification frame. The first filter screen in the purification frame removes particulate matter, and the zeolite layer and the activated carbon layer respectively remove organic matter and odor in the harmful gas through adsorption. The treated wastewater can be discharged through the discharge pipe. The rotary switch valve is used to control the discharge time and flow rate. Before discharging, the quality of the wastewater can be detected to ensure that the discharged water quality meets relevant environmental protection standards. The treated wastewater can also be recycled and reused, such as being used as production circulating water, etc., achieving efficient purification of harmful gases generated during the stirring process and effectively reducing the environmental pollution effect.
[0010] Preferably, the motor is fixedly connected to the top of the stirring barrel, a discharge pipe is fixedly connected to the right side of the stirring barrel, and a switch valve is fixedly installed on the inner wall of the discharge pipe.
[0011] Preferably, there are two air outlet pipes and purification frames, which are respectively located on the front and rear sides of the top of the stirring barrel.
[0012] Preferably, through holes are opened inside the purification frame, and exhaust holes are opened at the top of the purification frame.
[0013] Preferably, the filtering mechanism includes a water storage frame and a water pump. A filter screen is fixedly connected to the top of the water storage frame, and conveying pipes are fixedly connected to the front and rear ends of the water pump. One end of the conveying pipe is fixedly connected to the front and rear sides of the water storage frame.
[0014] Preferably, the water storage frame is fixedly connected to the water pump at the left side of the top of the bottom plate, and the other end of the delivery pipe is fixedly connected to the top of the stirring barrel.
[0015] Preferably, there are two water pumps and delivery pipes which are respectively located at the front and back sides of the top of the bottom plate.
[0016] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:
[0017] First, according to the properties of the wastewater and the treatment requirements, appropriate chemical agents such as flocculants and oxidants are added into the stirring barrel through the chemical agent inlet pipe and the chemical agent inlet frame. After the agents are mixed with the wastewater, chemical reactions occur under the stirring action to remove dissolved pollutants, heavy metal ions, etc. in the wastewater. Close the cover plate and start the motor. After the motor starts, it drives the stirring rod to rotate inside the stirring barrel, and the wastewater is rotated and stirred by the stirring rod to be evenly mixed. Stirring helps the pollutants in the wastewater to be evenly distributed, improving the subsequent treatment effect. The harmful gases generated during the stirring process, such as volatile organic compounds and hydrogen sulfide, are discharged through the air outlet pipe and purified through the purification frame. The first filter screen in the purification frame removes particulate matter, and the zeolite layer and the activated carbon layer respectively remove organic matter and odor in the harmful gases through adsorption. The treated wastewater can be discharged through the discharge pipe. The rotary switch valve is used to control the discharge time and flow rate. Before discharging, the quality of the wastewater can be detected to ensure that the discharged water quality meets the relevant environmental protection standards. The treated wastewater can also be recycled, such as being used as production circulating water, etc., achieving efficient purification of the harmful gases generated during the stirring process and effectively reducing the environmental pollution effect.
[0018] Second, the wastewater generated from furfural processing is first collected in the water storage frame. The wastewater passes through the filter screen at the top of the water storage frame for preliminary filtration to remove large particulate matter and suspended solids. The filtered wastewater is pumped into the stirring barrel by two water pumps through the delivery pipes. The two water pumps and the delivery pipes ensure that the wastewater can flow into the stirring barrel evenly and efficiently. Description of the Drawings
[0019] Figure 1 is the overall structural schematic diagram of the present utility model;
[0020] Figure 2 is the structural schematic diagram of the recycling mechanism of the present utility model;
[0021] Figure 3 is the exploded structural schematic diagram of the purification frame of the present utility model;
[0022] Figure 4 is the left sectional structural schematic diagram of the present utility model;
[0023] Figure 5 is the sectional structural schematic diagram of the present utility model.
[0024] Among them: 1. Recycling mechanism; 101. Bottom plate; 102. Stirring barrel; 103. Stirring rod; 104. Motor; 105. Air outlet pipe; 106. Purification frame; 107. First filter screen; 108. Zeolite layer; 109. Activated carbon layer; 110. Medicine inlet pipe; 111. Medicine inlet frame; 112. Cover plate; 113. Discharge pipe; 114. Switch valve; 2. Filtration mechanism; 201. Water storage frame; 202. Water pump; 203. Filter screen; 204. Delivery pipe. Specific implementation manner
[0025] The specific implementation manner of the present utility model will be further described in detail below in conjunction with the drawings. A furfural processing wastewater utilization device with a recycling mechanism, please refer to Figures 1-5 , which includes a recycling mechanism 1, and a filtration mechanism 2 is arranged on the left side of the recycling mechanism 1;
[0026] The recycling mechanism 1 includes a bottom plate 101, a stirring barrel 102 is fixedly connected to the right side of the top of the bottom plate 101, a stirring rod 103 is rotatably connected inside the stirring barrel 102, a motor 104 is fixedly connected to the top end of the stirring rod 103, an air outlet pipe 105 is fixedly connected to the top of the stirring barrel 102, the top end of the air outlet pipe 105 is threadedly connected with a purification frame 106, a first filter screen 107 is fixedly connected inside the purification frame 106, a zeolite layer 108 is arranged at the bottom of the first filter screen 107, an activated carbon layer 109 is arranged at the top of the first filter screen 107, a medicine inlet pipe 110 is fixedly connected to the top of the stirring barrel 102, a medicine inlet frame 111 is fixedly connected to the top end of the medicine inlet pipe 110, and a cover plate 112 is snap-connected to the top of the medicine inlet frame 111.
[0027] Through the above technical solution, according to the properties of the wastewater and the treatment requirements, appropriate chemical agents such as flocculants and oxidants are added into the stirring barrel 102 through the chemical agent inlet pipe 110 and the chemical agent inlet frame 111. After the agent is mixed with the wastewater, a chemical reaction occurs under the stirring action to remove dissolved pollutants, heavy metal ions, etc. in the wastewater. Then, the cover plate 112 is closed, and the motor 104 is started. After the motor 104 is started, it drives the stirring rod 103 to rotate inside the stirring barrel 102, and the wastewater is rotated and stirred by the stirring rod 103 to be evenly mixed. Stirring helps the pollutants in the wastewater to be evenly distributed, improving the subsequent treatment effect. The harmful gases generated during the stirring process, such as volatile organic compounds and hydrogen sulfide, are discharged through the air outlet pipe 105 and purified through the purification frame 106. The first filter screen 107 in the purification frame 106 removes particulate matter, and the zeolite layer 108 and the activated carbon layer 109 respectively remove organic matter and odor in the harmful gas through adsorption. The treated wastewater can be discharged through the discharge pipe 113. The rotary switch valve 114 is used to control the discharge time and flow rate. Before discharging, the quality of the wastewater can be detected to ensure that the discharged water quality meets the relevant environmental protection standards. The treated wastewater can also be recycled and reused, such as being used as production circulating water, etc., achieving efficient purification of the harmful gases generated during the stirring process and effectively reducing the environmental pollution effect.
[0028] Specifically, the motor 104 is fixedly connected to the top of the stirring barrel 102, and the discharge pipe 113 is fixedly connected to the right side of the stirring barrel 102. The switch valve 114 is fixedly installed on the inner wall of the discharge pipe 113.
[0029] Through the above technical solution, the motor 104 is fixedly connected to the top of the stirring barrel 102 to ensure that it can stably drive the stirring rod 103 to rotate, thereby effectively mixing the wastewater in the stirring barrel 102. The discharge pipe 113 is fixedly connected to the right side of the stirring barrel 102 for discharging the treated wastewater. The switch valve 114 is installed on the inner wall of the discharge pipe 113, which can conveniently control the discharge time and flow rate of the wastewater.
[0030] Specifically, there are two air outlet pipes 105 and purification frames 106, which are respectively located on the front and rear sides of the top of the stirring barrel 102.
[0031] Through the above technical solution, the air outlet pipe 105 and the purification frame 106 are set to two, which are respectively located on the front and rear sides of the top of the stirring barrel 102. This design can ensure that the gas generated in the stirring barrel 102 can be evenly and efficiently purified through the purification frame 106, improving the overall treatment effect.
[0032] Specifically, through holes are opened inside the purification frame 106, and exhaust holes are opened at the top of the purification frame 106.
[0033] Through the above technical solution, not only the first filter screen 107, zeolite layer 108 and activated carbon layer 109 are arranged inside the purification frame 106, but also air holes are opened to allow gas to pass through these layers for filtration and purification. An exhaust hole is also provided at the top of the purification frame 106, and the treated gas can be discharged from here to reduce environmental pollution.
[0034] Specifically, the filtering mechanism 2 includes a water storage frame 201 and a water pump 202. A filter screen 203 is fixedly connected to the top of the water storage frame 201. The front and rear ends of the water pump 202 are fixedly connected with a delivery pipe 204, and one end of the delivery pipe 204 is fixedly connected to the front and rear sides of the water storage frame 201.
[0035] Through the above technical solution, the wastewater generated in furfural processing is first collected in the water storage frame 201. The wastewater passes through the filter screen 203 on the top of the water storage frame 201 for preliminary filtration to remove large particles and suspended matters. The filtered wastewater is pumped into the stirring barrel 102 by two water pumps 202 through the delivery pipes 204. The two water pumps 202 and the delivery pipes 204 ensure that the wastewater can flow into the stirring barrel 102 evenly and efficiently.
[0036] Specifically, the water storage frame 201 and the water pump 202 are fixedly connected to the left side of the top of the bottom plate 101, and the other end of the delivery pipe 204 is fixedly connected to the top of the stirring barrel 102.
[0037] Through the above technical solution, the water storage frame 201 and the water pump 202 are both fixedly connected to the left side of the top of the bottom plate 101 to form a compact filtering unit. The other end of the delivery pipe 204 is fixedly connected to the top of the stirring barrel 102 to ensure that the wastewater can smoothly flow from the filtering mechanism 2 into the stirring barrel 102 for subsequent treatment.
[0038] Specifically, two water pumps 202 and delivery pipes 204 are respectively arranged on the front and rear sides of the top of the bottom plate 101.
[0039] Through the above technical solution, two water pumps 202 and delivery pipes 204 are provided, which are respectively arranged on the front and rear sides of the top of the bottom plate 101, so as to ensure that the wastewater can be pumped into the stirring barrel 102 evenly and efficiently, and improve the treatment capacity and efficiency of the entire wastewater recycling device.
[0040] In use, the wastewater generated from furfural processing is first collected in the water storage frame 201. The wastewater passes through the filter screen 203 at the top of the water storage frame 201 for preliminary filtration to remove large particles and suspended solids. The internal wiring connections between the water pumps 202 and the motor 104 are all prior arts and will not be elaborated here. The filtered wastewater is pumped into the stirring barrel 102 by two water pumps 202 through the delivery pipe 204. The two water pumps 202 and the delivery pipe 204 ensure that the wastewater can flow into the stirring barrel 102 evenly and efficiently. According to the properties of the wastewater and treatment requirements, appropriate chemical agents such as flocculants and oxidants are added into the stirring barrel 102 through the chemical agent inlet pipe 110 and the chemical agent inlet frame 111. After the agent is mixed with the wastewater, a chemical reaction occurs under the stirring action to remove the dissolved pollutants, heavy metal ions, etc. in the wastewater. Close the cover plate 112 and start the motor 104. After the motor 104 starts, it drives the stirring rod 103 to rotate inside the stirring barrel 102, and the wastewater is rotated and stirred by the stirring rod 103 to be evenly mixed. Stirring helps the pollutants in the wastewater to be evenly distributed and improves the subsequent treatment effect. The harmful gases generated during the stirring process, such as volatile organic compounds and hydrogen sulfide, are discharged through the air outlet pipe 105 and are purified through the purification frame 106. The first filter screen 107 in the purification frame 106 removes particles, and the zeolite layer 108 and the activated carbon layer 109 respectively remove the organic matter and odor in the harmful gas through adsorption. The treated wastewater can be discharged through the discharge pipe 113. The rotary switch valve 114 is used to control the discharge time and flow rate. Before discharging, the quality of the wastewater can be detected to ensure that the discharged water quality meets the relevant environmental protection standards. The treated wastewater can also be recycled and reused, such as being used as production circulating water, etc., achieving the efficient purification of the harmful gases generated during the stirring process and effectively reducing the environmental pollution effect.
[0041] Although the specific embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these specific embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A furfural processing wastewater utilization device with a recovery mechanism, comprising a recovery mechanism (1), characterized in that: A filtering mechanism (2) is provided on the left side of the recovery mechanism (1); The recovery mechanism (1) comprises a bottom plate (101), a stirring barrel (102) is fixedly connected to the right side of the top of the bottom plate (101), a stirring rod (103) is rotatably connected inside the stirring barrel (102), a motor (104) is fixedly connected to the top of the stirring rod (103), an air outlet pipe (105) is fixedly connected to the top of the stirring barrel (102), a purification frame (106) is threadedly connected to the top of the air outlet pipe (105), a first filter screen (107) is fixedly connected inside the purification frame (106), a zeolite layer (108) is arranged at the bottom of the first filter screen (107), an activated carbon layer (109) is arranged at the top of the first filter screen (107), a drug inlet pipe (110) is fixedly connected to the top of the stirring barrel (102), a drug inlet frame (111) is fixedly connected to the top of the drug inlet pipe (110), and a cover plate (112) is snap-connected to the top of the drug inlet frame (111).
2. The furfural processing wastewater utilization device with a recovery mechanism according to claim 1, characterized in that: The motor (104) is fixedly connected to the top of the mixing barrel (102), a discharge pipe (113) is fixedly connected to the right side of the mixing barrel (102), and a switch valve (114) is fixedly installed on the inner wall of the discharge pipe (113).
3. The furfural processing wastewater utilization device with a recovery mechanism according to claim 1, characterized in that: The air outlet pipe (105) and the purification frame (106) are provided with two of them, which are respectively located at the front and rear sides of the top of the mixing barrel (102).
4. The furfural processing wastewater utilization device with a recovery mechanism according to claim 1, characterized in that: An air hole is provided inside the purification frame (106), and an exhaust hole is provided on the top of the purification frame (106).
5. The furfural processing wastewater utilization device with a recovery mechanism according to claim 1, characterized in that: The filtering mechanism (2) comprises a water storage frame (201) and a water pump (202); a filter screen (203) is fixedly connected to the top of the water storage frame (201); a delivery pipe (204) is fixedly connected to the front and rear ends of the water pump (202); and one end of the delivery pipe (204) is fixedly connected to the front and rear ends of the water storage frame (201).
6. The furfural processing wastewater utilization device with a recovery mechanism according to claim 5, characterized in that: The water storage frame (201) and the water pump (202) are fixedly connected to the left side of the top of the bottom plate (101), and the other end of the delivery pipe (204) is fixedly connected to the top of the mixing barrel (102).
7. The furfural processing wastewater utilization device with a recovery mechanism according to claim 5, characterized in that: The water pump (202) and the delivery pipe (204) are provided with two of them, which are respectively located at the front and rear sides of the top of the bottom plate (101).
Citation Information
Patent Citations
Furfural processing wastewater recycling device
CN220745445U