White washing machine for tungsten molybdenum wires
By designing a surface treatment device composed of the first cleaning tank, the water washing tank and the second cleaning tank in the tungsten-molybdenum wire whitewashing machine, the sealing chamber and the through-hole structure ensure the consistent liquid inlet volume of the electrolyte, the problem of unstable surface treatment quality of tungsten-molybdenum wire in the prior art is solved, and higher processing quality stability and controllability of quality pass rate are achieved.
Patent Information
- Application Number
- CN202421859917.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the existing tungsten-molybdenum wire surface treatment equipment, there is a difference in the amount of electrolyte inlet in each electrolytic cell, resulting in unstable quality of the surface treatment of tungsten-molybdenum wire and affecting the processing effect.
A tungsten-molybdenum wire whitewashing machine is designed, and a surface treatment device consisting of a first cleaning tank, a water washing tank and a second cleaning tank are used to set up an electrolyte assembly composed of an upper tank body and a lower tank body, and a sealing cavity and a through-hole structure are used to ensure that the volume of the electrolyte in each upper storage cavity is the same, thereby stabilizing the liquid inlet of the electrolyte.
Through this design, the stability of the surface cleaning quality of tungsten and molybdenum wire is improved, ensuring the consistent surface treatment quality of each tungsten and molybdenum wire is improved, and the controllability of the quality pass rate is improved.
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Figure CN222908141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to a tungsten and molybdenum wire whitening machine. Background Art
[0002] The surfaces of tungsten and molybdenum wires are prone to being contaminated, oxidized or carbonized. During the plastic deformation process, the contaminated tungsten and molybdenum wires are extremely likely to produce work hardening, cracks or burrs on the surface, resulting in difficult processing and also affecting the service life of tungsten and molybdenum wires. Therefore, surface treatment is required for tungsten and molybdenum wires before plastic deformation processing. The existing surface treatment method is as follows: injecting electrolyte into the electrolytic cell, and the tungsten and molybdenum wires complete the processing requirements of surface cleaning during the process of passing through the electrolytic cell. To improve production efficiency, multiple electrolytic cells are set in one device, and one electrolytic cell processes one tungsten and molybdenum wire. Electrolyte is poured into each electrolytic cell, but the volume of electrolyte poured into each electrolytic cell cannot be ensured to be consistent, resulting in different surface treatment qualities of each tungsten and molybdenum wire and affecting the processing effect, which needs to be improved. Summary of the Invention
[0003] In order to overcome the defect that the inconsistent electrolyte inflow in each electrolytic cell in the prior art affects the instability of the surface treatment effect of tungsten and molybdenum wires, the purpose of the utility model is to provide a tungsten and molybdenum wire whitening machine to realize the stability of the electrolyte inflow in the electrolyte tank and improve the stability of the processing quality of tungsten and molybdenum wires.
[0004] To achieve the above purpose, the technical solution of the utility model is as follows:
[0005] A tungsten and molybdenum wire whitening machine includes a feeding device, a surface treatment device, a drying device, a detection device and a collecting device which are arranged in sequence along the conveying direction;
[0006] The surface treatment device includes a first cleaning tank, a water washing tank and a second cleaning tank which are arranged in sequence along the conveying direction;
[0007] The first cleaning tank includes a first box body, an electrolyte assembly and a liquid inlet assembly. The electrolyte assembly is arranged in the first box body and is spaced from the inner wall of the first box body. The electrolyte assembly includes an upper tank body and a lower tank body. The upper tank body is provided with an upper accommodating cavity and a through hole. The lower tank body is arranged below the upper tank body and is connected with the upper tank body to form a sealed cavity. The through hole communicates the upper accommodating cavity and the sealed cavity. One end of the liquid inlet assembly is communicated with the sealed cavity.
[0008] Further, the upper tank body includes long side plates, a bottom plate and short side plates. The long side plates, the bottom plate and the short side plates enclose the upper accommodating cavity. The through hole is arranged on the bottom plate. The lower tank body is connected with the bottom plate.
[0009] Further, a plurality of upper notches are provided on the long side plate. The upper notches start from the upper surface of the long side plate and extend towards the bottom plate, and the distances between adjacent two upper notches are set.
[0010] Further, the upper tank body further includes a plurality of inner partition plates. The plurality of inner partition plates are arranged in the upper accommodating cavity along the length direction of the upper accommodating cavity, the distances between adjacent two inner partition plates are set, electrode sheets are arranged between adjacent two inner partition plates, and one inner partition plate is located between adjacent two upper notches.
[0011] Further, the upper surface of the inner partition plate is flush with the upper surface of the long side plate. The first box body is provided with a first wire passing hole, the short side plate is provided with a second wire passing hole, and the inner partition plate is provided with a third wire passing hole. The central axes of the first wire passing hole, the second wire passing hole, and the third wire passing hole coincide.
[0012] Further, the first cleaning tank further includes a second box body, a third box body and a liquid collecting pipe. The third box body is located below the first box body. Two ends of the liquid collecting pipe are respectively communicated with the first box body and the third box body. The second box body is located below the third box body. The other end of the liquid inlet assembly is communicated with the second box body. The third box body is provided with a filter screen, and the filter screen is located directly above the second box body.
[0013] Further, the drying device includes a heat preservation box body and a heating element arranged in the heat preservation box body. The heating element is arranged at the inner bottom of the heat preservation box body.
[0014] Further, the heating element is in a concave arc shape.
[0015] Further, the detection device includes a guide rail, a mounting seat and a diameter measuring member. The length direction of the guide rail intersects with the length direction of the upper tank body. The mounting seat is slidably connected to the guide rail, and the diameter measuring member is arranged on the mounting seat.
[0016] The beneficial effects of the present utility model: By providing a surface treatment device composed of a first cleaning tank, a water washing tank and a second cleaning tank, a first cleaning tank composed of a first box body, an electrolyte assembly and a liquid inlet assembly, an electrolytic cell assembly composed of an upper tank body and a lower tank body, the upper tank body is provided with an upper accommodating cavity and a through hole, the upper tank body and the lower tank body are connected to form a sealed cavity, the sealed cavity has a liquid storage function, external electrolyte flows into the sealed cavity through the liquid inlet assembly, and then enters the upper accommodating cavity through the through hole, reducing the flow rate of the electrolyte in the upper accommodating cavity, avoiding misjudgment of the electrolyte volume caused by visual error of the electrolyte liquid level, ensuring that the electrolyte volume entering each upper accommodating cavity is the same, thereby improving the stability of the surface cleaning quality of the external wire body and the controllability of the quality qualification rate. Description of the Drawings
[0017] Figure 1Schematic diagram of the first perspective structure of the present utility model;
[0018] Figure 2 Schematic diagram of the first perspective structure of the surface treatment device of the present utility model;
[0019] Figure 3 Schematic diagram of the second perspective structure of the surface treatment device of the present utility model;
[0020] Figure 4 Schematic diagram of the first box body and the upper tank body structure of the present utility model;
[0021] Figure 5 Schematic diagram of the second box body and the third box body structure of the present utility model;
[0022] Figure 6 Stereoscopic sectional view of the electrolyte assembly and the liquid inlet assembly of the present utility model;
[0023] Figure 7 Schematic diagram of the first perspective of the electrolyte assembly and the liquid inlet assembly of the present utility model;
[0024] Figure 8 Schematic diagram of the second perspective of the electrolyte assembly and the liquid inlet assembly of the present utility model;
[0025] Figure 9 Schematic diagram of the second perspective structure of the present utility model;
[0026] Figure 10 is Figure 9 Partial structure schematic diagram of part A in
[0027] Reference numerals include:
[0028] 1 - Feeding device 2 - Surface treatment device 21 - First cleaning tank
[0029] 22 - Water washing tank 23 - Second cleaning tank 201 - First box body
[0030] 202 - Upper tank body 203 - Lower tank body 204 - Lower box body
[0031] 205 - Second box body 206 - Third box body 207 - Inner partition
[0032] 2021 - Upper accommodating cavity 2022 - Through hole 2023 - Sealing cavity
[0033] 2024 - Upper notch 22a - First wire threading hole 22b - Second wire threading hole
[0034] 22c - Third wire threading hole 3 - Drying device 31 - Heat preservation box body
[0035] 32 - Heating element 4 - Detection device 41 - Guide rail
[0036] 42 - Mounting seat 43 - Diameter measuring part 5 - Material receiving device. Detailed implementation manners
[0037] For the convenience of understanding by those skilled in the art, the present utility model will be further described below in conjunction with embodiments and the accompanying drawings. The content mentioned in the implementation manners does not limit the present utility model.
[0038] Please refer to Figures 1 to 9 , a tungsten-molybdenum wire whitening machine of the present utility model includes a feeding device 1, a surface treatment device 2, a drying device 3, a detection device 4 and a material receiving device 5 which are arranged in sequence along the conveying direction;
[0039] The surface treatment device 2 includes a first cleaning tank 21, a water washing tank 22 and a second cleaning tank 23 which are arranged in sequence along the conveying direction;
[0040] The first cleaning tank 21 includes a first box body 201, an electrolyte assembly and a liquid inlet assembly 204. The electrolyte assembly is arranged in the first box body 201 and is spaced from the inner wall of the first box body 201. The electrolyte assembly includes an upper tank body 202 and a lower tank body 203. The upper tank body 202 is provided with an upper accommodating cavity 2021 and a through hole 2022. The lower tank body 203 is arranged below the upper tank body 202 and is connected to the upper tank body 202 to form a sealed cavity 2023. The through hole 2022 communicates the upper accommodating cavity 2021 and the sealed cavity 2023. One end of the liquid inlet assembly 204 communicates with the sealed cavity 2023.
[0041] Specifically, in this embodiment, the feeding device 1 is used to carry the filament coils to be processed from the outside. The surface treatment device 2 includes a first cleaning tank 21, a water washing tank 22, and a second cleaning tank 23 that are connected in sequence. The electrolyte in the first cleaning tank 21 is alkaline water solution, the water washing tank 22 is used to hold clean water, and the electrolyte in the second cleaning tank 23 is acidic water solution. The drying device 3 is arranged behind the second cleaning tank 23 and heats the filament from the outside after surface treatment to remove the liquid on the filament surface. The detection device 4 detects the diameter of the filament after cleaning and drying. The qualified filament is collected by the collecting device 5; preferably, the feeding device 1 is provided with eight reels, and one reel carries one filament coil from the outside. Eight electrolyte assemblies are installed in the first box body 201, and the eight electrolyte assemblies are arranged in parallel at intervals. Each electrolyte assembly includes an upper tank body 202 and a lower tank body 203. The cross-section of the upper tank body 202 is U-shaped, and the cross-section of the lower tank body 203 is U-shaped. The length specification of the lower tank body 203 is smaller than that of the upper tank body 202, and the width specification of the lower tank body 203 is smaller than that of the upper tank body 202. The lower tank body 203 and the upper tank body 202 are connected to form a sealed cavity 2023. The liquid inlet assembly 204 includes a pump body and a pipe body, and the outside electrolyte is transported to different sealed cavities 2023 through the pump body and the pipe body. The specific working principle is as follows: the outside alkaline water solution first flows into the sealed cavity 2023 through the liquid inlet assembly 204, and then the alkaline water solution flows into the upper accommodating cavity 2021 through the through hole 2022, so that the outside alkaline water solution slowly flows into the upper accommodating cavity 2021, thereby making the alkaline water solution in the upper accommodating cavity 2021 slowly increase, reducing the fluidity of the alkaline water solution, and thus avoiding the visual error caused by the fluidity of the alkaline water solution to the liquid level height after the alkaline water solution is poured into the upper accommodating cavity 2021, ensuring the consistency of the volume of the alkaline water solution in each upper tank body 202, so as to improve the stability of the cleaning quality of the outside filament surface. The filament after passing through the first cleaning tank 21 sequentially enters the water washing tank 22 to complete water cleaning, and finally enters the second cleaning tank 23 filled with acidic water solution to complete the surface cleaning process of the filament. Then the filament is dried by the drying device 3, and the detection device 4 detects the radial specification of the filament to detect whether the surface treatment result of the filament meets the standard. Finally, the filament is wound up by the collecting device 5.
[0042] By setting up a surface treatment device 2 composed of a first cleaning tank 21, a water washing tank 22 and a second cleaning tank 23, a first cleaning tank 21 composed of a first box body 201, an electrolyte assembly and a liquid inlet assembly 204, an electrolytic tank assembly composed of an upper tank body 202 and a lower tank body 203, the upper tank body 202 is provided with an upper accommodating cavity 2021 and a through hole 2022, the upper tank body 202 and the lower tank body 203 are connected to form a sealed cavity 2023, the sealed cavity 2023 has the function of storing liquid, the external electrolyte flows into the sealed cavity 2023 through the liquid inlet assembly 204, and then enters the upper accommodating cavity 2021 through the through hole 2022, reducing the flow rate of the electrolyte in the upper accommodating cavity 2021, avoiding misjudgment of the electrolyte volume caused by visual error of the electrolyte liquid level, ensuring that the volume of the electrolyte entering each upper accommodating cavity 2021 is the same, so as to improve the stability of the surface cleaning quality of the external wire body and the controllability of the quality qualification rate.
[0043] The upper tank body 202 includes long side plates, a bottom plate and short side plates. The long side plates, the bottom plate and the short side plates enclose the upper accommodating cavity 2021. The through hole 2022 is arranged on the bottom plate. The lower tank body 203 is connected to the bottom plate. Preferably, the number of long side plates is two, and the number of short side plates is two. Two long side plates, two short side plates and a bottom plate form the upper tank body 202. The through hole 2022 penetrates the bottom plate along the thickness direction of the bottom plate 22. The number of through holes 2022 is several, and the distance between adjacent two through holes 2022 is set.
[0044] The long side plate is provided with several upper notches 2024. The upper notches 2024 start from the upper surface of the long side plate and extend towards the bottom plate. The distance between adjacent two upper notches 2024 is set. When the upper surface of the alkaline water liquid flowing into the upper accommodating cavity 2021 exceeds the upper notch 2024, the alkaline water liquid overflows through the upper notch 2024 and flows into the first box body 201, and the first box body 201 recycles the alkaline water liquid.
[0045] The upper tank body 202 further includes several inner partition plates 207. The several inner partition plates 207 are arranged in the upper accommodating cavity 2021 along the length direction of the upper accommodating cavity 2021. The distance between adjacent two inner partition plates 207 is set. An electrode plate is arranged between adjacent two inner partition plates 207. One inner partition plate 207 is located between adjacent two upper notches 2024. Preferably, the inner partition plate 207 is attached to the long side plate, the inner partition plate 207 is attached to the bottom plate, the inner partition plate 207 is parallel to the short side plate, the several inner partition plates 207 are equidistantly arranged, and the setting of the inner partition plates 207 is used to separate the positive and negative electrode plates at equal intervals, which is convenient for the installation of the electrode plates.
[0046] The upper surface of the inner partition plate 207 is flush with the upper surface of the long side plate. The first box body 201 is provided with a first wire passing hole 21a, the short side plate is provided with a second wire passing hole 21b, and the inner partition plate 207 is provided with a third wire passing hole 21c. The central axes of the first wire passing hole 21a, the second wire passing hole 21b, and the third wire passing hole 21c coincide. Preferably, the first wire passing hole 21a, the second wire passing hole 21b, and the third wire passing hole 21c are all U-shaped with one end open, which is convenient for an external wire body to sequentially pass through the first wire passing hole 21a, the second wire passing hole 21b, and the third wire passing hole 21c to complete the purposes of wire supply, surface treatment, and wire collection, thereby ensuring the stability of the traction direction of the external wire body during the surface treatment process.
[0047] The first cleaning tank 21 further includes a second box body 205, a third box body 206, and a liquid collecting pipe. The third box body 206 is located below the first box body 201. The two ends of the liquid collecting pipe are respectively communicated with the first box body 201 and the third box body 206. The second box body 205 is located below the third box body 206. The other end of the liquid inlet assembly 204 is communicated with the second box body 205. The third box body 206 is provided with a filter screen, and the filter screen is located directly above the second box body 205. The second box body 205 is used to hold an external alkaline solution, which is convenient for timely supplying the alkaline solution into the sealing cavity 2023 of the electrolysis cell assembly. The third box body 206 is a filter box. The two ends of the liquid collecting pipe are respectively communicated with the first box body 201 and the third box body 206, so as to filter and recycle the alkaline solution in the first box body 201 and return it to the second box body 205 for reuse, improving the utilization rate.
[0048] The drying device 3 includes a heat preservation box body 31 and a heating element 32 arranged in the heat preservation box body 31. The heating element 32 is arranged at the inner bottom of the heat preservation box body 31. The setting of the heating element 32 accelerates the evaporation of the liquid on the surface of the wire body, improves the production efficiency, and shortens the length of the tungsten-molybdenum wire whitening machine production line.
[0049] The heating element 32 is in a concave arc shape, having a heat accumulation effect and improving the utilization rate of heat energy.
[0050] The detection device 4 includes a guide rail 41, a mounting seat 42, and a wire diameter measuring member 43. The length direction of the guide rail 41 intersects with the conveying direction of the external wire body. The mounting seat 42 is slidably connected to the guide rail 41. The wire diameter measuring member 43 is arranged on the mounting seat 42. The moving direction of the detection device 4 intersects with the moving direction of the external wire body, so that the detection device can conduct spot checks on eight external wire bodies.
[0051] The above content is only the preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manner and application scope. The content of this specification should not be construed as a limitation to the present invention.
Claims
1. A tungsten and molybdenum wire washing machine, characterized by: It comprises a feeding device (1), a surface treatment device (2), a drying device (3), a detection device (4) and a material receiving device (5) which are arranged in sequence along the conveying direction; The surface treatment device (2) comprises a first cleaning tank (21), a water washing tank (22) and a second cleaning tank (23) which are sequentially arranged along the conveying direction; The first cleaning tank (21) comprises a first box body (201), an electrolyte component and a liquid inlet component (204); the electrolyte component is arranged in the first box body (201) and is spaced apart from the inner wall of the first box body (201); the electrolyte component comprises an upper tank body (202) and a lower tank body (203); the upper tank body (202) is provided with an upper accommodating chamber (2021) and a through hole (2022); the lower tank body (203) is arranged below the upper tank body (202) and is connected to the upper tank body (202) to form a sealed chamber (2023); the through hole (2022 connects the upper accommodating chamber (2021) and the sealed chamber (2023); one end of the liquid inlet component (204) is connected to the sealed chamber (2023).
2. The tungsten and molybdenum wire washing machine according to claim 1 is characterized by: The upper tank body (202) comprises a long side plate, a bottom plate and a short side plate, the long side plate, the bottom plate and the short side plate are arranged to form an upper accommodating cavity (2021), the through hole (2022) is arranged on the bottom plate, and the lower tank body (203) is connected to the bottom plate.
3. The tungsten and molybdenum wire washing machine according to claim 2 is characterized by: The long side plate is provided with a plurality of upper notches (2024), the upper notches (2024) starting from the upper surface of the long side plate and extending towards the bottom plate, and two adjacent upper notches (2024) are arranged at a distance.
4. The tungsten and molybdenum wire washing machine according to claim 3 is characterized by: The upper tank body (202) further comprises a plurality of inner partitions (207), wherein the plurality of inner partitions (207) are arranged in the upper accommodating cavity (2021) along the length direction of the upper accommodating cavity (2021), two adjacent inner partitions (207) are arranged at a distance, an electrode sheet is arranged between two adjacent inner partitions (207), and one inner partition (207) is located between two adjacent upper notches (2024).
5. The tungsten and molybdenum wire washing machine according to claim 4 is characterized in that: The upper surface of the inner partition (207) is flush with the upper surface of the long side plate, the first box body (201) is provided with a first threading hole (21a), the short side plate is provided with a second threading hole (21b), and the inner partition (207) is provided with a third threading hole (21c), and the central axis of the first threading hole (21a), the central axis of the second threading hole (21b), and the central axis of the third threading hole (21c) coincide.
6. The tungsten and molybdenum wire washing machine according to claim 1 is characterized by: The first cleaning tank (21) further comprises a second box (205), a third box (206) and a liquid collecting pipe, wherein the third box (206) is located below the first box (201), and the two ends of the liquid collecting pipe are respectively connected to the first box (201) and the third box (206), the second box (205) is located below the third box (206), the other end of the liquid inlet assembly (204) is connected to the second box (205), and the third box (206) is provided with a filter screen, and the filter screen is located directly above the second box (205).
7. The tungsten and molybdenum wire washing machine according to claim 1 is characterized by: The drying device (3) comprises a heat-insulating box (31) and a heating element (32) arranged on the heat-insulating box (31); the heating element (32) is arranged on the inner bottom of the heat-insulating box (31).
8. The tungsten and molybdenum wire washing machine according to claim 7 is characterized by: The heating element (32) is in a concave arc shape.
9. The tungsten and molybdenum wire washing machine according to claim 1 is characterized by: The detection device (4) comprises a guide rail (41), a mounting seat (42) and a diameter measuring member (43); the length direction of the guide rail (41) is arranged to intersect with the length direction of the upper slot body (202); the mounting seat (42) is slidably connected to the guide rail (41); and the diameter measuring member (43) is arranged on the mounting seat (42).