Gypsum board moisture-proof structure

By covering the waterproof layer on the outer surface of the keel and setting a waterproof layer at the gypsum board connection hole, the problem of moisture deformation due to moisture penetration is solved, and a longer service life and higher waterproof performance are achieved.

CN222909195UActive Publication Date: 2025-05-27深圳市科建建设集团有限公司
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Patent Information

Application Number
CN202421895975.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-27
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

Since the keel is a water-permeable component in the existing gypsum board structure, external moisture can easily penetrate into the connection holes of the gypsum board, causing the gypsum board to be damp and deformed, affecting its service life.

Method used

The first waterproof layer is coated on the outer surface of the keel, and a waterproof layer is provided at the connection hole of the gypsum board to avoid moisture penetration. The fastener penetrates the connecting hole and the mounting hole, and makes the connecting hole contact the first waterproof layer toward the opening edge of the keel, further preventing moisture from penetrated.

Benefits of technology

It effectively avoids moisture deformation of gypsum board, extends the service life of gypsum board, and improves the waterproof performance of the structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gypsum board moisture-proof structure, and relates to the technical field of building structures, the gypsum board moisture-proof structure comprises a keel, a gypsum board and a fastener, the outer surface of the keel is coated with a first waterproof layer, and the outer surface of the keel is provided with a mounting hole penetrating through the keel and the first waterproof layer; a connecting hole is formed in the side, facing the waterproof layer, of the gypsum board in a penetrating mode. The fastener sequentially penetrates through the connecting hole and the mounting hole so as to be connected to the gypsum board and the keel, and the opening edge, facing the keel, of the connecting hole abuts against the first waterproof layer. According to the scheme, the gypsum board is prevented from being damped and deformed, and the service life of the gypsum board is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of building structures, in particular to a gypsum board moisture-proof structure. Background Art

[0002] At present, indoor ceilings and lightweight partitions generally use light steel keel gypsum board structure. Gypsum board is a wall material made of building gypsum as the main raw material, mixed with fiber, admixtures and appropriate amount of lightweight fillers, mixed with water to form a slurry, and then pasted with special face paper on both sides and dried. Ordinary gypsum board is mainly used for indoor walls, partitions and ceilings.

[0003] In the related art, the gypsum board structure includes a keel, a gypsum board and a fastener, wherein the keel is provided with a mounting hole, the gypsum board is provided with a connecting hole on the side facing the keel, and the fastener is provided with the connecting hole and the mounting hole in sequence to connect the gypsum board to the keel. However, since the keel is a water-permeable component, external moisture can easily penetrate further into the connecting hole of the gypsum board through the keel, causing the gypsum board to be deformed due to moisture, which is not conducive to ensuring the service life of the gypsum board. Utility Model Content

[0004] The main purpose of the utility model is to provide a gypsum board moisture-proof structure, aiming to prevent the gypsum board from being deformed due to moisture and ensure the service life of the gypsum board.

[0005] To achieve the above-mentioned purpose, the utility model proposes a gypsum board moisture-proof structure, which includes a keel, a gypsum board and a fastener. The outer surface of the keel is covered with a first waterproof layer, and a mounting hole penetrating the keel and the first waterproof layer is provided; a connecting hole is penetrated on the side of the gypsum board facing the waterproof layer; the fastener is sequentially penetrated through the connecting hole and the mounting hole to be connected to the gypsum board on the keel, and the opening edge of the connecting hole facing the keel is abutted against the first waterproof layer.

[0006] In one embodiment, the fastener also partially passes through the mounting hole, and the outer surface of the fastener passing through the mounting hole is covered with a second waterproof layer.

[0007] In one embodiment, the fastener includes a head and a connecting portion connected to each other, the connecting portion is inserted into the connecting hole and the mounting hole in sequence, the head is arranged on a side away from the insertion direction of the connecting portion and is embedded in the connecting hole, and the side of the head away from the connecting portion is filled with a third waterproof layer.

[0008] In one embodiment, the third waterproof layer is made of waterproof putty.

[0009] In one embodiment, an outer surface of the connecting portion is provided with an external thread, and a hole wall of the mounting hole is provided with an internal thread, so that the connecting portion is threadedly connected to the mounting hole.

[0010] In one embodiment, a driving groove is formed at one end of the head portion away from the connecting portion, and a driving shaft of a driving member is passed through the driving groove to drive the fastener to rotate.

[0011] In one embodiment, the first waterproof layer is made of polyurea coating.

[0012] In one embodiment, the thickness of the polyurea coating ranges from 0.5 mm to 2 mm.

[0013] In one embodiment, the gypsum board moisture-proof structure further includes a fourth waterproof layer, and the fourth waterproof layer is arranged on a side of the connecting hole away from the keel.

[0014] In one embodiment, the gypsum board moisture-proof structure further includes a finishing layer, and the finishing layer is arranged on a side of the fourth waterproof layer away from the gypsum board.

[0015] In the technical solution of the utility model, the keel is provided with a mounting hole, the side of the gypsum board facing the keel is provided with a connecting hole, and the fasteners are sequentially provided with the connecting hole and the mounting hole to connect the gypsum board to the keel. It is worth noting that since the outer surface of the keel is covered with a first waterproof layer, and the opening edge of the gypsum board connecting hole facing the keel abuts against the first waterproof layer, it is prevented that external moisture further penetrates into the connecting hole of the gypsum board through the keel, which is beneficial to prevent the gypsum board from being deformed by moisture and ensure the service life of the gypsum board. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0017] Figure 1 This is a structural schematic diagram of an embodiment of a gypsum board moisture-proof structure provided by the utility model.

[0018] Explanation of the accompanying drawings: 10. Gypsum board moisture-proof structure; 1. Keel; 11. Installation hole; 3. Gypsum board; 31. Connection hole; 5. Fastener; 51. Connection part; 53. Head; 61. First waterproof layer; 62. Second waterproof layer; 63. Third waterproof layer; 64. Fourth waterproof layer; 7. Finishing layer.

[0019] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0022] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0023] Newly built buildings have very serious indoor moisture due to the high moisture content of building or decoration materials, such as concrete, blocks, plaster, etc. The moisture content is as high as 50% or more. Especially in the lower floors and basements where the ground is in contact with the outdoor ground, the moisture is already very high. If it encounters the rainy season, the problem is even more serious. As soon as the interior decoration is completed, it is put into use. Due to the generally poor ventilation, air conditioning systems are generally used indoors, and the ventilation capacity of air conditioners is very poor, generally only about 0.5 times / hour, resulting in the internal moisture enclosed by the ceiling or partition wall cannot be eliminated for a long time, causing the ceiling or partition wall to deform, crack, and even mold.

[0024] At present, indoor ceilings and lightweight partitions generally use light steel keel gypsum board structure. Gypsum board is a wall material made of building gypsum as the main raw material, mixed with fiber, admixture and appropriate amount of lightweight filler, mixed with water to form a slurry, and pasted with special face paper on both sides and then dried. Ordinary gypsum board is mainly used for indoor walls, partitions and ceilings. When gypsum board is damp, it is easy to cause the face paper to mold, and excessive water absorption causes the board core and the face paper to separate, or cause the wall or ceiling to deform, which seriously affects the use function. Moreover, light steel keels and self-tapping screws are permeable components. After the gypsum board and light steel keels are fixed with self-tapping screws, the enclosed moisture further penetrates into the gypsum board through the light steel keel and self-tapping screws, further aggravating the deformation and damage of the gypsum board.

[0025] In the related art, the gypsum board structure includes a keel, a gypsum board and a fastener, wherein the keel is provided with a mounting hole, the gypsum board is provided with a connecting hole on the side facing the keel, and the fastener is provided with the connecting hole and the mounting hole in sequence to connect the gypsum board to the keel. However, since the keel is a water-permeable component, external moisture can easily penetrate into the connecting hole of the gypsum board through the keel, causing the gypsum board to absorb water and deform, which is not conducive to ensuring the service life of the gypsum board.

[0026] In order to solve the above problems, the utility model proposes a gypsum board moisture-proof structure 10, which aims to prevent the gypsum board 3 from being deformed by moisture and ensure the service life of the gypsum board 3.

[0027] Reference Figure 1 In one embodiment of the utility model, the gypsum board moisture-proof structure 10 includes a keel 1, a gypsum board 3 and a fastener 5. The outer surface of the keel 1 is covered with a first waterproof layer 61, and is provided with a mounting hole 11 that penetrates the keel 1 and the first waterproof layer 61; the gypsum board 3 is penetrated with a connecting hole 31 on the side facing the waterproof layer; the fastener 5 is sequentially penetrated through the connecting hole 31 and the mounting hole 11 to connect the gypsum board 3 to the keel 1, and make the opening edge of the connecting hole 31 facing the keel 1 abut against the first waterproof layer 61.

[0028] Among them, the gypsum board moisture-proof structure 10 of this solution is suitable for indoor walls, partitions or ceilings, etc. All technical solutions using the gypsum board moisture-proof structure 10 fall within the protection scope of this application.

[0029] The keel 1 serves as a supporting frame for the gypsum board moisture-proof structure 10 and is responsible for carrying and fixing various decorative surface materials 7, such as gypsum board, mineral wool board, metal plate, ceramic tile, wood veneer, etc., to ensure that these materials can be firmly installed on the wall, ceiling or floor to form a flat and solid surface.

[0030] In the technical solution of the utility model, the keel 1 is provided with a mounting hole 11, the side of the gypsum board 3 facing the keel 1 is provided with a connecting hole 31, and the fastener 5 is provided with the connecting hole 31 and the mounting hole 11 in sequence to connect the gypsum board 3 to the keel 1. It is worth noting that since the outer surface of the keel 1 is covered with the first waterproof layer 61, and the opening edge of the connecting hole 31 of the gypsum board 3 facing the keel 1 abuts against the first waterproof layer 61, it is prevented that external moisture further penetrates into the connecting hole 31 of the gypsum board 3 through the keel 1, which is conducive to preventing the gypsum board 3 from being deformed by moisture and ensuring the service life of the gypsum board 3.

[0031] Optionally, the keel 1 is made of steel, galvanized steel or stainless steel, with a width range of 50-60 mm, a height range of 19-27 mm, and a thickness range of 0.5-0.6 mm. The gypsum board 3 has a length range of 1500-3660 mm, a width range of 600-1220 mm, and a thickness range of 9.5-25 mm.

[0032] Reference Figure 1 In one embodiment of the utility model, the fastener 5 also partially passes through the mounting hole 11 , and the outer surface of the fastener 5 passing through the mounting hole 11 is covered with a second waterproof layer 62 .

[0033] In this embodiment, the outer surface of the fastener 5 passing through the installation hole 11 is covered by the second waterproof layer 62, thereby preventing external moisture from further penetrating into the connection hole 31 of the gypsum board 3 through the fastener 5, which is beneficial to further prevent the gypsum board 3 from being deformed by moisture.

[0034] Optionally, the material of the second waterproof layer 62 can be polyurea coating.

[0035] Reference Figure 1 In one embodiment of the utility model, the fastener 5 includes a head 53 and a connecting portion 51 connected to each other, the connecting portion 51 is sequentially inserted into the connecting hole 31 and the mounting hole 11, the head 53 is arranged on a side away from the insertion direction of the connecting portion 51, and is embedded in the connecting hole 31, and the side of the head 53 away from the connecting portion 51 is filled with a third waterproof layer 63.

[0036] In this embodiment, one side of the head 53 of the fastener 5 is filled and sealed by the third waterproof layer 63, thereby preventing external moisture from penetrating into the connecting hole 31 and further penetrating through the connecting portion 51 of the fastener 5, which is beneficial to further avoid moisture-proof deformation of the gypsum board 3 and enhance the waterproof effect of the gypsum board 3.

[0037] Reference Figure 1 In one embodiment of the present utility model, the material of the third waterproof layer 63 is waterproof putty.

[0038] In this embodiment, the waterproof putty can maintain good stability in a humid environment, and can maintain structural integrity even if it is immersed in water for a long time, without peeling, cracking or falling off, and its bonding strength is usually above 0.50 MPa under standard conditions. By using the waterproof putty as the third waterproof layer 63, it is helpful to further ensure the service life of the gypsum board 3.

[0039] Optionally, the thickness range of the waterproof putty is set to 0.4mm to 2mm, and a water-resistant type is used, with no blistering, cracking, or obvious powdering within 48 hours, a bonding strength greater than 0.5MPa, and a strength greater than 0.3MPa after immersion in water.

[0040] Reference Figure 1 In one embodiment of the utility model, the outer surface of the connecting portion 51 is provided with an external thread, and the hole wall of the mounting hole 11 is provided with an internal thread, so that the connecting portion 51 is threadedly connected to the mounting hole 11.

[0041] In this embodiment, the fastener 5 is threadedly connected to the mounting hole 11 of the keel 1 through the connecting portion 51, which is conducive to achieving the installation stability of the fastener 5 and the keel 1, and preventing the fastener 5 from falling off due to moisture, thereby ensuring the connection stability between the gypsum board 3 and the keel 1, and further improving the service life of the gypsum board 3.

[0042] Reference Figure 1 In one embodiment of the utility model, a driving groove is formed at one end of the head portion 53 away from the connecting portion 51, and a driving shaft of a driving member is passed through the driving groove to drive the fastener 5 to rotate.

[0043] The driving groove is in the shape of a cross groove, and the end of the driving shaft of the driving member may be a cross drill bit, which is inserted into the cross groove, thereby driving the fastener 5 to rotate.

[0044] In this embodiment, the fastener 5 is driven to rotate by the driving member, so that the fastener 5 can be quickly inserted into the connecting hole 31 and the mounting hole 11, which is beneficial to improving production efficiency and further ensuring the connection stability between the gypsum board 3 and the keel 1.

[0045] Optionally, the fastener 5 is a countersunk self-tapping screw with a length ranging from M3.5 to M4.8 and a length ranging from 16 mm to 50 mm.

[0046] Reference Figure 1 In one embodiment of the present invention, the material of the first waterproof layer 61 is a polyurea coating.

[0047] In this embodiment, polyurea is a new type of solvent-free, pollution-free green paint, which can be sprayed on any curved surface, inclined surface and vertical surface without sagging, insensitive to water and moisture, and unaffected by ambient temperature and humidity during construction; 100% solid content, does not contain any volatile organic matter, and is environmentally friendly; has excellent physical and chemical properties, such as tensile strength, elongation, flexibility, wear resistance, aging resistance, corrosion resistance, and good thermal stability, and can be used for a long time at 120°C. Therefore, by coating the outer surface of the keel 1 with a polyurea coating, it is beneficial to further ensure the service life of the gypsum board 3.

[0048] Optionally, the polyurea coating is formed by spraying or brushing.

[0049] Reference Figure 1 In one embodiment of the present invention, the thickness of the polyurea coating ranges from 0.5 mm to 2 mm.

[0050] In this embodiment, the thickness range of the polyurea coating is set to 0.5 mm to 2 mm, and the overall thickness is relatively uniform, which can meet the use requirements of the production process.

[0051] Reference Figure 1 In one embodiment of the utility model, the gypsum board moisture-proof structure 10 further includes a fourth waterproof layer 64 , and the fourth waterproof layer 64 is disposed on a side of the connecting hole 31 away from the keel 1 .

[0052] In this embodiment, a fourth waterproof layer 64 is provided on the side of the connection hole 31 away from the keel 1. The fourth waterproof layer 64 can block moisture from entering the side of the connection hole 31 away from the keel 1, which is beneficial to prevent the gypsum board 3 from being deformed by moisture and ensure the service life of the gypsum board 3.

[0053] Optionally, the material of the fourth waterproof layer 64 is a putty layer.

[0054] Reference Figure 1 In one embodiment of the utility model, the gypsum board moisture-proof structure 10 further includes a finishing layer 7 , and the finishing layer 7 is arranged on a side of the fourth waterproof layer 64 away from the gypsum board 3 .

[0055] In this embodiment, the finishing layer 7 is arranged on the side of the fourth waterproof layer 64 away from the gypsum board 3, which can prevent the internal water vapor of the finishing layer 7 from penetrating into the gypsum board 3, thereby helping to further prevent the gypsum board 3 from being deformed by moisture.

[0056] In summary, the gypsum board moisture-proof structure 10 of the embodiment of the utility model first uses the first waterproof layer 61 to pre-coat the outer surface of the keel 1, and then uses the driving member to rotate and drive the fastener 5, so that the fastener 5 is sequentially connected to the connection hole 31 and the installation hole 11, so as to realize the fastening connection of the gypsum board 3 to the keel 1, and the part of the fastener 5 passing through the installation hole 11 is also coated with the second waterproof layer 62. At the same time, the head 53 of the fastener 5 recessed into the connection hole 31 is filled and blocked with the third waterproof layer 63, and the side of the gypsum board 3 away from the keel 1 is leveled with the fourth waterproof layer 64, and finally the side of the fourth waterproof layer 64 away from the gypsum board 3 is provided with a finishing layer 7 for decoration.

[0057] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A gypsum board moisture-proof structure, characterized in that: The gypsum board moisture-proof structure comprises: A keel, the outer surface of which is covered with a first waterproof layer, and is provided with a mounting hole penetrating the keel and the first waterproof layer; A gypsum board, wherein a connection hole is formed through a side of the gypsum board facing the waterproof layer; and A fastener is sequentially inserted into the connection hole and the mounting hole to connect the gypsum board to the keel, and an opening edge of the connection hole facing the keel abuts against the first waterproof layer.

2. The gypsum board moisture-proof structure according to claim 1, characterized in that: The fastener also partially passes through the mounting hole, and the outer surface of the fastener passing through the mounting hole is covered with a second waterproof layer.

3. The gypsum board moisture-proof structure according to claim 1, characterized in that: The fastener includes a head and a connecting part connected to each other, the connecting part is inserted into the connecting hole and the mounting hole in sequence, the head is arranged on a side away from the insertion direction of the connecting part and is embedded in the connecting hole, and the side of the head away from the connecting part is filled with a third waterproof layer.

4. The gypsum board moisture-proof structure according to claim 3, characterized in that: The material of the third waterproof layer is waterproof putty.

5. The gypsum board moisture-proof structure according to claim 3, characterized in that: The outer surface of the connecting portion is provided with an external thread, and the hole wall of the mounting hole is provided with an internal thread, so that the connecting portion is threadedly connected to the mounting hole.

6. The gypsum board moisture-proof structure according to claim 5, characterized in that: A driving groove is formed at one end of the head portion away from the connecting portion, and a driving shaft of a driving member is passed through the driving groove to drive the fastener to rotate.

7. The gypsum board moisture-proof structure according to any one of claims 1 to 6, characterized in that: The material of the first waterproof layer is polyurea coating.

8. The gypsum board moisture-proof structure according to claim 7, characterized in that: The thickness of the polyurea coating ranges from 0.5 mm to 2 mm.

9. The gypsum board moisture-proof structure according to any one of claims 1 to 6, characterized in that: The gypsum board moisture-proof structure also includes a fourth waterproof layer, and the fourth waterproof layer is arranged on a side of the connecting hole away from the keel.

10. The gypsum board moisture-proof structure according to claim 9, characterized in that: The gypsum board moisture-proof structure also includes a finishing layer, and the finishing layer is arranged on a side of the fourth waterproof layer away from the gypsum board.