Rapid rolling forming device for processing Taiping kowkui tea leaves

By designing a rapid rolling forming device including a rotating shaft, frame, pallet, tea cylinder, hoist cylinder and motor, the problem of the existing device being difficult to remove tea cakes and low processing efficiency is solved, and efficient processing and automated removal of tea leaves are achieved.

CN222916939UActive Publication Date: 2025-05-30YUNXI COUNTY CHU YOUXIANG NATURAL ECOLOGICAL AGRI CO LTD
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Patent Information

Application Number
CN202421898047.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-30
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing rapid rolling molding device for Taiping Houkui tea processing is not easy to remove tea cakes after the rolling is finished, and the processing efficiency is low and it is not convenient to roll.

Method used

A rapid rolling forming device including a rotary shaft, frame, pallet, tea cylinder, hoist cylinder and motor is designed. The rotary shaft drives the pallet and tea cylinder to rotate through the motor, and combines the hoist cylinder and conveyor belt to realize the automatic removal and transmission of tea cakes, and the pressure and rolling of tea leaves are carried out through the extrusion cylinder and the rotor.

Benefits of technology

It is able to facilitate the removal of tea cakes after the rolling is completed, improve the efficiency of tea processing and simplify the operation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222916939U_ABST
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Abstract

The utility model discloses a quick roll forming device for processing Taiping kowkui tea, which comprises rotating shafts and a frame body, the rotating shafts are respectively arranged on two sides of the frame body, one end of each rotating shaft is movably connected with the inner side of the frame body through a bearing, a supporting plate is connected between the rotating shafts, and tea barrels are arranged at the upper end of the supporting plate at equal intervals. Jacking air cylinders are arranged on the supporting plate at equal intervals, a supporting plate is fixed to the upper ends of the jacking air cylinders, the edge of the supporting plate is slidably connected with the inner wall of the tea leaf barrel, a protective cover is arranged on the outer side of the frame body, a first motor is arranged in the protective cover, and the output end of the first motor is fixedly connected with the driving end of a rotating shaft; a base is arranged at the lower end of the frame body, and a conveying belt is arranged at the upper end of the base. Tea cakes can be taken out easily after rolling is finished, and rolling is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing devices, in particular to a rapid rolling and forming device for processing Taiping Houkui tea. Background Technique

[0002] Taiping Houkui is a kind of pointed tea of green tea type, which is produced at the northern foot of Huangshan Mountain and by the Taiping Lake. Due to its unique growth environment and production process, it has unique quality characteristics. The leaves of Taiping Houkui are extremely long, and the picking time is relatively late, usually on the Grain Rain season. Although it has a strange appearance and a small output, it is known as the "king of green tea" because of its high quality. When processing Taiping Houkui tea, it is necessary to quickly roll the tea leaves. Therefore, the rapid rolling and forming device for processing Taiping Houkui tea plays an important role. There are some drawbacks in the existing rapid rolling and forming devices for processing Taiping Houkui tea. First, it is not easy to take out the tea cake after rolling, which consumes labor. Second, it is necessary to feed and roll one by one in sequence, with low processing efficiency and inconvenient for rolling. Content of the Utility Model

[0003] The purpose of the utility model is to provide a rapid rolling and forming device for processing Taiping Houkui tea, so as to solve the problems put forward in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a rapid rolling and forming device for processing Taiping Houkui tea, including a rotating shaft and a frame body. The rotating shafts are respectively arranged on both sides of the frame body, and one end of the rotating shaft is movably connected to the inner side of the frame body through a bearing. A support plate is connected between the rotating shafts, and tea cylinders are equidistantly arranged at the upper end of the support plate. Lifting cylinders are equidistantly arranged on the support plate, and a support plate is fixed at the upper end of the lifting cylinder, and the edge of the support plate is slidably connected to the inner wall of the tea cylinder. A protective cover is arranged on the outer side of the frame body, and a first motor is arranged inside the protective cover, and the output end of the first motor is fixedly connected to the driving end of the rotating shaft.

[0005] Preferably, a base is arranged at the lower end of the frame body, and a conveyor belt is arranged at the upper end of the base.

[0006] Preferably, a turntable is arranged on the rotating shaft, and a guiding block is arranged at the edge of the turntable. Guiding covers are arranged on both sides of the frame body, and the inside of the guiding cover is slidably connected to the guiding block. The frame body limits the guiding block through the guiding cover, which is beneficial to the stable rotation of the support plate.

[0007] Preferably, a pressing cylinder is arranged at the upper end of the frame body, and a support cover is fixed at the lower end of the pressing cylinder. When the pressing cylinder expands and contracts, it drives the pressing block to move down through the support cover, which is beneficial to pressing the tea leaves.

[0008] Preferably, a main runner and a slave runner are respectively connected inside the support cover through bearings, and the slave runners are all meshed with the main runner.

[0009] Preferably, columns are arranged at the lower part of the support cover, and the upper ends of the columns are fixedly connected to the lower ends of the slave runners, and the lower ends of the columns are all connected with pressing blocks.

[0010] Preferably, a connecting cover is arranged in the middle of the lower end of the support cover, and a second motor is arranged inside the connecting cover, and the output end of the second motor is fixedly connected to the driving end of the main runner.

[0011] Preferably, a control panel is arranged at the front end of the protective cover, and the first motor, the second motor, the extrusion cylinder and the lifting cylinder are all electrically connected to the control panel.

[0012] Compared with the prior art, the beneficial effects of the present utility model are: it is easy to take out the tea cake after rolling, which is convenient for rolling;

[0013] (1) Driven by the first motor, the rotating shaft rotates, driving the support plate to rotate, and then driving the tea leaf cylinder to rotate and tilt. The lifting cylinder extends, and the support plate moves upward, driving the pressed tea cake to move upward in the tea leaf cylinder. Subsequently, when the tilting angle of the tea leaf cylinder is large, the tea cake can fall off from the tea leaf cylinder and drop onto the conveyor belt for transportation. Moreover, the frame body limits the guide block through the guide cover, which is beneficial to the stable rotation of the support plate and is easy to take out the tea cake after rolling. (2) Tea leaves can be put into the tea leaf cylinder. The extrusion cylinder expands and contracts, driving the pressing block to move downward through the support cover, which is beneficial to pressing the tea leaves. Subsequently, driven by the second motor, the main runner rotates, driving the slave runner to rotate. The slave runner drives the pressing block to rotate through the column, which is beneficial to rolling the tea leaves and is convenient for rolling. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is the schematic main sectional structure view of the present utility model;

[0015] Figure 2 is the schematic main structure view of the present utility model;

[0016] Figure 3 is of the present utility model Figure 1 the enlarged structure view at A in;

[0017] Figure 4 is the schematic top view structure of the main runner and the slave runner of the present utility model;

[0018] Figure 5 is the schematic structure view of the support plate and the tea leaf cylinder of the present utility model;

[0019] In the figure: 1. Extrusion cylinder; 2. Main runner; 3. Frame; 4. Driven runner; 5. Support cover; 6. Pressing block; 7. Support plate; 8. Conveyor belt; 9. Lifting cylinder; 10. Support plate; 11. Base; 12. Protective cover; 13. Motor 1; 14. Tea cylinder; 15. Column; 16. Connecting cover; 17. Motor 2; 18. Guide cover; 19. Guide block; 20. Turntable; 21. Rotating shaft; 22. Control panel. Specific implementation manner

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1 - 5 , an embodiment provided by the present invention: A rapid rolling and forming device for processing Taiping Houkui tea includes a rotating shaft 21 and a frame 3. The rotating shafts 21 are respectively arranged on both sides of the frame 3, and one end of the rotating shaft 21 is movably connected to the inner side of the frame 3 through a bearing. A support plate 7 is connected between the rotating shafts 21, and tea cylinders 14 are equidistantly arranged at the upper end of the support plate 7. Lifting cylinders 9 are equidistantly arranged on the support plate 7, and a support plate 10 is fixed to the upper end of the lifting cylinder 9, and the edge of the support plate 10 is slidably connected to the inner wall of the tea cylinder 14. A protective cover 12 is arranged outside the frame 3, and a motor 13 is arranged inside the protective cover 12, and the output end of the motor 13 is fixedly connected to the driving end of the rotating shaft 21; during use, tea can be put into the tea cylinder 14. Driven by the motor 13, the rotating shaft 21 rotates, driving the support plate 7 to rotate, and then driving the tea cylinder 14 to rotate and tilt. The lifting cylinder 9 extends, and the support plate 10 moves upward, driving the pressed tea cake to move upward in the tea cylinder 14;

[0022] A base 11 is arranged at the lower end of the frame 3, and a conveyor belt 8 is arranged at the upper end of the base 11; during use, when the inclination angle of the tea cylinder 14 is large, the tea cake can fall off from the tea cylinder 14 and fall on the conveyor belt 8 for transportation;

[0023] A turntable 20 is arranged on the rotating shaft 21, and a guide block 19 is arranged at the edge of the turntable 20. Guide covers 18 are arranged on both sides of the frame 3, and the inside of the guide cover 18 is slidably connected to the guide block 19; during use, the frame 3 limits the guide block 19 through the guide cover 18, which is beneficial to the stable rotation of the support plate 7;

[0024] An extrusion cylinder 1 is arranged at the upper end of the frame 3, and a support cover 5 is fixed to the lower end of the extrusion cylinder 1; during use, the extrusion cylinder 1 expands and contracts, and drives the pressing block 6 to move downward through the support cover 5, which is beneficial to pressing the tea;

[0025] Inside the support cover 5, a main runner 2 and a slave runner 4 are respectively connected by bearings, and the slave runner 4 meshes with the main runner 2. In the middle of the lower end of the support cover 5, a connecting cover 16 is provided, and a second motor 17 is arranged inside the connecting cover 16. The output end of the second motor 17 is fixedly connected to the driving end of the main runner 2. During use, driven by the second motor 17, the main runner 2 rotates, driving the slave runner 4 to rotate.

[0026] At the lower part of the support cover 5, columns 15 are provided, and the upper ends of the columns 15 are fixedly connected to the lower ends of the slave runners 4. The lower ends of the columns 15 are all connected with pressing blocks 6. During use, the slave runner 4 drives the pressing block 6 to rotate through the column 15, which is beneficial for rolling the tea leaves.

[0027] At the front end of the protective cover 12, a control panel 22 is provided, and the first motor 13, the second motor 17, the extrusion cylinder 1, and the lifting cylinder 9 are all electrically connected to the control panel 22. During use, the operations of the first motor 13, the second motor 17, the extrusion cylinder 1, and the lifting cylinder 9 can be controlled and adjusted through the control panel 22.

[0028] When the embodiment of the present application is in use: First, the tea leaves can be put into the tea leaf cylinder 14. The extrusion cylinder 1 expands and contracts, driving the pressing block 6 to move downward through the support cover 5, which is beneficial for pressing the tea leaves. Subsequently, driven by the second motor 17, the main runner 2 rotates, driving the slave runner 4 to rotate. The slave runner 4 drives the pressing block 6 to rotate through the column 15, which is beneficial for rolling the tea leaves. After that, driven by the first motor 13, the rotating shaft 21 rotates, driving the tray 7 to rotate, and then driving the tea leaf cylinder 14 to rotate and tilt. The lifting cylinder 9 extends, and the support plate 10 moves upward, driving the pressed tea cake to move upward in the tea leaf cylinder 14. Subsequently, when the tilting angle of the tea leaf cylinder 14 is large, the tea cake can fall off from the tea leaf cylinder 14 and land on the conveyor belt 8 for transportation. Moreover, the frame 3 limits the guide block 19 through the guide cover 18, which is beneficial for the stable rotation of the tray 7. In addition, the operations of the first motor 13, the second motor 17, the extrusion cylinder 1, and the lifting cylinder 9 can be controlled and adjusted through the control panel 22. In summary, the device is easy to take out the tea cake after rolling and is convenient for rolling.

Claims

1. A rapid rolling forming device for processing Taiping Houkui tea, characterized in that: The invention comprises a rotating shaft (21) and a frame (3), wherein the rotating shaft (21) is respectively arranged on both sides of the frame (3), and one end of the rotating shaft (21) is movably connected to the inner side of the frame (3) through a bearing, a support plate (7) is connected between the rotating shaft (21), and a tea canister (14) is equidistantly arranged on the upper end of the support plate (7), a lifting cylinder (9) is equidistantly arranged on the support plate (7), and a support plate (10) is fixed to the upper end of the lifting cylinder (9), and the edge of the support plate (10) is slidably connected to the inner wall of the tea canister (14), a protective cover (12) is arranged on the outer side of the frame (3), and a motor 1 (13) is arranged inside the protective cover (12), and the output end of the motor 1 (13) is fixedly connected to the driving end of the rotating shaft (21).

2. The rapid rolling forming device for processing Taiping Houkui tea according to claim 1, characterized in that: A base (11) is provided at the lower end of the frame (3), and a conveyor belt (8) is provided at the upper end of the base (11).

3. The rapid rolling forming device for processing Taiping Houkui tea according to claim 1, characterized in that: A rotating disk (20) is arranged on the rotating shaft (21), and a guide block (19) is arranged on the edge of the rotating disk (20). Guide covers (18) are arranged on both sides of the frame (3), and the interior of the guide cover (18) is slidably connected to the guide block (19).

4. The rapid rolling forming device for processing Taiping Houkui tea according to claim 3, characterized in that: An extrusion cylinder (1) is provided at the upper end of the frame (3), and a support cover (5) is fixed at the lower end of the extrusion cylinder (1).

5. The rapid rolling forming device for processing Taiping Houkui tea according to claim 4, characterized in that: The interior of the support cover (5) is connected to a main rotating wheel (2) and a slave rotating wheel (4) via bearings, and the slave rotating wheels (4) are meshed with the main rotating wheel (2).

6. The rapid rolling forming device for processing Taiping Houkui tea according to claim 5, characterized in that: A column (15) is provided at the lower part of the support cover (5), and the upper end of the column (15) is fixedly connected to the lower end of the secondary wheel (4), and the lower end of the column (15) is connected to a pressing block (6).

7. The rapid rolling forming device for processing Taiping Houkui tea according to claim 6, characterized in that: A connecting cover (16) is provided in the middle of the lower end of the support cover (5), and a second motor (17) is provided inside the connecting cover (16), and the output end of the second motor (17) is fixedly connected to the driving end of the main rotating wheel (2).

8. The rapid rolling forming device for processing Taiping Houkui tea according to claim 1, characterized in that: A control panel (22) is provided at the front end of the protective cover (12), and the motor 1 (13), the motor 2 (17), the extrusion cylinder (1), and the lifting cylinder (9) are all electrically connected to the control panel (22).