Dust removal device for cement production

By designing a cleaning method of the scraper structure and the air pump nozzle in the dust removal device produced by cement, the problem of easy adhesion and poor vibration cleaning effect is solved, and more efficient dust removal effect and longer equipment life is achieved.

CN222918381UActive Publication Date: 2025-05-30HENAN FENGBO TIANRUI CEMENTS CO LTD
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Patent Information

Application Number
CN202421799670.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-30
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

During the existing cement production, some bag-type dust collectors are easily adhered to the inner wall of the box during filtration, resulting in troublesome cleaning. In addition, some dust cleaning devices use the method of vibrating filter bags, but the cleaning effect is poor.

Method used

A dust removal device for cement production is designed, adopting a built-in scraper structure for the box. The second motor drives the moving blocks on the threaded rod and the guide rod to realize the up and down movement of the long scraper and the short scraper to clean the dust on the surface of the box. In addition, through the cooperation of the air pump and the nozzle, the dust on the surface of the filter bag is instantly blown out.

Benefits of technology

It effectively improves the performance of the dust removal device, simplifies the dust cleaning process, extends the service life of the equipment, and improves the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removal, and discloses a dust removal device for cement production, which comprises a box body, a bottom plate is fixedly connected to the upper side in the box body, a plurality of filter bags are fixedly connected to the lower part of the bottom plate at equal intervals, a funnel is fixedly connected to the lower part of the box body, and a waste discharge pipe is fixedly connected to the middle side of the bottom of the funnel. A waste discharge mechanism is arranged on the front side of the outer portion of the waste discharge pipe, an exhaust frame is fixedly connected to the middle side of the front portion of the box body, a draught fan is arranged on the lower side of a funnel, and the input end of the draught fan is fixedly connected with one end of an exhaust pipe. According to the utility model, dust-containing gas enters the box body through the waste gas port, large particles settle to the dust hopper due to gravity and are discharged through the waste discharge pipe, small particles are partially adsorbed on the surface of the box body, a motor and the like are used for driving a scraper to clean, an air pump and the like are matched to blow off dust accumulated on a filter bag, and the problem of low dust removal efficiency of a vibration filter bag is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, in particular to a dust removal device for cement production. Background Art

[0002] A large amount of dust and particulate matter are generated during the cement production process. These pollutants not only have a serious impact on the environment but also pose a threat to the health of workers. Therefore, dust removal devices are particularly important in cement production. Traditional dust removal methods mainly include mechanical dust removal, electrostatic dust removal, and bag dust removal, etc., which help cement production enterprises better meet environmental protection standards, reduce environmental pollution, and promote sustainable development;

[0003] Important equipment related to the existing main body in cement production includes bag filters. It mainly consists of filter bags, a box body, a dust cleaning device, etc. Its working principle is that after the dust-containing gas enters the dust collector, the dust with larger particles naturally settles due to gravity, while the fine dust is intercepted by the filter bags. As the dust on the surface of the filter bags accumulates continuously, the dust cleaning device will perform dust cleaning operations regularly to shake off and collect the dust. There are also electrostatic precipitators, which are composed of electrodes, power supplies, etc., and make the dust charged through a high-voltage electric field and adsorbed and collected by the electrodes. These dust removal devices play a key role in cement production, effectively reducing dust emissions and protecting the environment and the health of workers;

[0004] In the prior art, during the filtering operation of some bag filters, dust is extremely easy to adhere to the inner wall of the box body, which makes the cleaning work extremely troublesome. Moreover, if it accumulates for a long time, the overall performance of the dust collector will also decrease significantly; and some dust cleaning devices use the method of vibrating the filter bags to make the dust fall off, however, the cleaning effect of this method is relatively poor and cannot achieve the ideal cleaning degree. For this reason, a dust removal device for cement production is proposed to solve the above problems. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a dust removal device for cement production, aiming to improve the problems that in the prior art, some bag filters have the problem that dust is easy to adhere to the inner wall of the box body, resulting in troublesome cleaning, and some dust cleaning devices use the cleaning method of vibrating the filter bags and have poor effects.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: A dust removal device for cement production, including a box body, a bottom plate is fixedly connected to the upper side inside the box body, a plurality of filter bags are fixedly connected to the lower part of the bottom plate at equal intervals, a funnel is fixedly connected to the lower part of the box body, a waste discharge pipe is fixedly connected to the middle side of the bottom of the funnel, and a waste discharge mechanism is arranged on the front side of the outside of the waste discharge pipe;

[0007] As a further description of the above technical solution: An exhaust frame is fixedly connected to the middle side of the front part of the box body. A blower is arranged below the funnel. One end of an air suction pipe is fixedly connected to the input end of the blower. One end of the air suction pipe is fixedly connected to the middle side of the lower part of the exhaust frame. An installation block is arranged on the right side of the blower. A exhaust pipe is fixedly connected to the middle side of the upper part of the installation block. The lower right side of the exhaust pipe is connected to the output end of the blower through a connecting pipe;

[0008] As a further description of the above technical solution: Installation plates are fixedly connected to the four corners of the inner bottom side of the box body at equal intervals. Second motors are fixedly connected to the diagonal corners of the upper part of the box body. One end of a threaded rod is fixedly connected to the output end of each second motor. The other end of each threaded rod is rotatably connected to the middle side of the upper part of the installation plate. Guide rods are fixedly connected to the diagonal corners of the lower part of the bottom plate. A moving block is arranged on the upper side of the middle part of the threaded rod and the guide rod. A long scraping plate is fixedly connected between the left and right moving blocks. A short scraping plate is fixedly connected between the front and rear moving blocks;

[0009] As a further description of the above technical solution: The waste discharging mechanism includes a first motor. A first motor is fixedly connected to the outer front side of the waste discharging pipe. A rotating shaft is fixedly connected to the output end of the first motor. A cross-shaped plate is fixedly connected to the middle part of the rotating shaft;

[0010] As a further description of the above technical solution: A support frame is fixedly connected to the upper left side of the box body. An air pump is fixedly connected to the upper part of the support frame. An air delivery pipe is fixedly connected to the output end of the air pump. A plurality of jet pipes are fixedly connected to the rear part of the air delivery pipe at equal intervals. A plurality of nozzles are fixedly connected to the lower part of the jet pipes at equal intervals. And the nozzles all penetrate through the box body and are close to the bottom plate;

[0011] As a further description of the above technical solution: An exhaust port is fixedly connected to the middle left side of the box body;

[0012] As a further description of the above technical solution: Support columns are fixedly connected to the four corners of the lower part of the funnel at equal intervals;

[0013] As a further description of the above technical solution: Both the long scraping plate and the short scraping plate are in contact with the inner surface of the box body.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the present utility model, through the cooperation of structures such as a scraper, the dust-containing gas enters the interior of the box body through the waste gas port. Larger particulate matters will directly settle into the ash hopper due to gravity and be discharged through the waste discharge pipe. At the same time, a part of the smaller dust particles will be adsorbed on the surface of the box body. At this time, the second motor drives the threaded rod, so that the moving block installed with the long scraper and the short scraper on the threaded rod and the guide rod can move up and down, thereby cleaning the dust particles adsorbed on the surface of the box body, which can improve the performance of the dust removal device and extend its service life.

[0016] 2. In the present utility model, when the air pump and the spray head and other structures cooperate with each other, the finer dust will be intercepted by the filter bag. As the dust on the surface of the filter bag continues to accumulate, the air pump inflates and transports the gas to the spray pipe through the air delivery pipe, and finally sprays out from the spray head and blows against the upper mouth of the filter bag, so that the dust on the surface of the filter bag can fall off instantly and fall into the ash hopper, thereby solving the problem of low efficiency of the method of vibrating the filter bag to make the dust fall off. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall structure diagram of a dust removal device for cement production proposed by the present utility model;

[0018] Figure 2 is the rear view of a dust removal device for cement production proposed by the present utility model;

[0019] Figure 3 is the right sectional view of a dust removal device for cement production proposed by the present utility model;

[0020] Figure 4 is the internal structure diagram of a dust removal device for cement production proposed by the present utility model;

[0021] Figure 5 is Figure 1 the detailed enlarged view of the waste discharge mechanism in the overall structure diagram.

[0022] LEGEND DESCRIPTION:

[0023] 1. Box body; 2. Support column; 3. Support frame; 4. Air pump; 5. Hopper; 6. Exhaust pipe; 7. Fan; 8. Waste discharge mechanism; 801. First motor; 802. Rotating shaft; 803. One-word plate; 9. Exhaust pipe; 10. Connecting pipe; 11. Mounting block; 12. Air delivery pipe; 13. Spray pipe; 14. Spray head; 15. Waste gas port; 16. Waste discharge pipe; 17. Exhaust frame; 18. Bottom plate; 19. Second motor; 20. Threaded rod; 21. Filter bag; 22. Guide rod; 23. Mounting plate; 24. Long scraper; 25. Short scraper; 26. Moving block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Referring to Figures 1 - 5 , an embodiment of a dust removal device for cement production provided by the present utility model: A dust removal device for cement production includes a box body 1. A bottom plate 18 is fixedly connected to the upper side inside the box body 1. A plurality of filter bags 21 are fixedly connected to the lower part of the bottom plate 18 at equal intervals. A funnel 5 is fixedly connected to the lower part of the box body 1. A waste discharge pipe 16 is fixedly connected to the middle side of the bottom of the funnel 5. A waste discharge mechanism 8 is arranged on the front side of the outside of the waste discharge pipe 16. An exhaust frame 17 is fixedly connected to the middle side of the front part of the box body 1. A blower 7 is arranged below the funnel 5. One end of an air extraction pipe 6 is fixedly connected to the input end of the blower 7. One end of the air extraction pipe 6 is fixedly connected to the middle side of the lower part of the exhaust frame 17. An installation block 11 is arranged on the right side of the blower 7. A exhaust pipe 9 is fixedly connected to the upper middle side of the installation block 11. The lower right side of the exhaust pipe 9 is connected to the output end of the blower 7 through a connecting pipe 10. Installation plates 23 are fixedly connected to the four corners of the bottom side inside the box body 1 at equal intervals. Second motors 19 are fixedly connected to the diagonal corners of the upper part of the box body 1. One ends of threaded rods 20 are fixedly connected to the output ends of the second motors 19. The other ends of the threaded rods 20 are rotatably connected to the upper middle sides of the installation plates 23. Guide rods 22 are fixedly connected to the diagonal corners of the lower part of the bottom plate 18. Moving blocks 26 are arranged on the upper middle sides of the middle parts of the threaded rods 20 and the guide rods 22. Long scraping plates 24 are fixedly connected between the left and right moving blocks 26. Short scraping plates 25 are fixedly connected between the front and rear moving blocks 26. A support frame 3 is fixedly connected to the upper left part of the box body 1. An air pump 4 is fixedly connected to the upper part of the support frame 3. An air delivery pipe 12 is fixedly connected to the output end of the air pump 4. A plurality of air injection pipes 13 are fixedly connected to the rear part of the air delivery pipe 12 at equal intervals. A plurality of nozzles 14 are fixedly connected to the lower part of the air injection pipes 13 at equal intervals. And the nozzles 14 all penetrate through the box body 1 and are close to the bottom plate 18. An exhaust gas port 15 is fixedly connected to the middle left part of the box body 1.

[0026] First, the dusty gas enters the box body 1 through the waste gas port 15. Larger particles directly fall into the funnel 5 due to gravity. Some of the smaller dust particles are adsorbed on the inner surface of the box body 1. At this time, the second motor 19 drives the threaded rod 20, so that the moving block 26 installed on the threaded rod 20 and the guide rod 22 and equipped with a long scraper 24 and a short scraper 25 can move up and down, enabling the long scraper 24 and the short scraper 25 to scrape off the dust particles adsorbed on the inner surface of the box body 1. Another part of the smaller dust is captured by the filter bag 21. The air pump 4 inflates regularly and transports the gas to the spray pipe 13 through the air delivery pipe 12, and finally the gas is sprayed out from the spray head 14. In this way, the dust on the surface of the filter bag 21 can be instantly shed and fall into the funnel 5, and is discharged through the waste discharge pipe 16. When the fan 7 operates, the gas in the box body 1 can be sucked out through the air extraction pipe 6, which can promote the air flow in the box body 1, help the dust removal process better, maintain the balance of the internal air pressure of the box body 1, and ensure its stable operation. The exhaust pipe 9 discharges the gas sucked out by the fan 7 to a suitable position or further processes it.

[0027] Working principle: First, the dusty gas enters the box body 1 through the waste gas port 15. Larger particles directly fall into the funnel 5 due to gravity. Some of the smaller dust particles are adsorbed on the inner surface of the box body 1. At this time, the second motor 19 drives the threaded rod 20, so that the moving block 26 installed on the threaded rod 20 and the guide rod 22 and equipped with a long scraper 24 and a short scraper 25 can move up and down, enabling the long scraper 24 and the short scraper 25 to scrape off the dust particles adsorbed on the inner surface of the box body 1. Another part of the smaller dust is captured by the filter bag 21. The air pump 4 inflates regularly and transports the gas to the spray pipe 13 through the air delivery pipe 12, and finally the gas is sprayed out from the spray head 14. In this way, the dust on the surface of the filter bag 21 can be instantly shed and fall into the funnel 5, and is discharged through the waste discharge pipe 16. When the fan 7 operates, the gas in the box body 1 can be sucked out through the air extraction pipe 6, which can promote the air flow in the box body 1, help the dust removal process better, maintain the balance of the internal air pressure of the box body 1, and ensure its stable operation. The exhaust pipe 9 discharges the gas sucked out by the fan 7 to a suitable position or further processes it.

[0028] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A dust removal device for cement production, comprising a housing (1), characterized in that: The upper inner side of the box body (1) is fixedly connected to a bottom plate (18), the lower part of the bottom plate (18) is fixedly connected to a plurality of filter bags (21) at equal intervals, the lower part of the box body (1) is fixedly connected to a funnel (5), the middle bottom side of the funnel (5) is fixedly connected to a waste discharge pipe (16), and the outer front side of the waste discharge pipe (16) is provided with a waste discharge mechanism (8); The four corners of the inner bottom side of the box body (1) are fixedly connected with a mounting plate (23) at equal intervals; the upper diagonal parts of the box body (1) are fixedly connected with a second motor (19); the output end of the second motor (19) is fixedly connected with one end of a threaded rod (20); the other end of the threaded rod (20) is rotatably connected to the upper middle side of the mounting plate (23); the lower diagonal parts of the bottom plate (18) are fixedly connected with a guide rod (22); a moving block (26) is provided on the middle upper side of the threaded rod (20) and the guide rod (22); a long scraper (24) is fixedly connected between the left and right moving blocks (26); and a short scraper (25) is fixedly connected between the front and rear moving blocks (26).

2. A dust removal device for cement production according to claim 1, characterized in that: An exhaust frame (17) is fixedly connected to the middle front side of the box body (1); a fan (7) is arranged on the lower side of the funnel (5); an input end of the fan (7) is fixedly connected to one end of an exhaust pipe (6); one end of the exhaust pipe (6) is fixedly connected to the middle lower side of the exhaust frame (17); a mounting block (11) is arranged on the right side of the fan (7); an exhaust pipe (9) is fixedly connected to the middle upper side of the mounting block (11); and the lower right side of the exhaust pipe (9) is connected to the output end of the fan (7) via a connecting pipe (10).

3. A dust removal device for cement production according to claim 1, characterized in that: The waste discharge mechanism (8) comprises a first motor (801), the first motor (801) is fixedly connected to the front side of the exterior of the waste discharge pipe (16), a rotating shaft (802) is fixedly connected to the output end of the first motor (801), and a straight plate (803) is fixedly connected to the middle of the rotating shaft (802).

4. A dust removal device for cement production according to claim 1, characterized in that: A support frame (3) is fixedly connected to the upper left side of the box body (1), an air pump (4) is fixedly connected to the upper part of the support frame (3), an air delivery pipe (12) is fixedly connected to the output end of the air pump (4), a plurality of jet pipes (13) are fixedly connected to the rear of the air delivery pipe (12) at equal intervals, a plurality of nozzles (14) are fixedly connected to the lower part of the jet pipe (13) at equal intervals, and the nozzles (14) all penetrate the box body (1) and are close to the bottom plate (18).

5. A dust removal device for cement production according to claim 1, characterized in that: An exhaust gas outlet (15) is fixedly connected to the middle side of the left portion of the box body (1).

6. A dust removal device for cement production according to claim 1, characterized in that: The four lower corners of the funnel (5) are equidistantly and fixedly connected with support columns (2).

7. A dust removal device for cement production according to claim 1, characterized in that: The long scraper (24) and the short scraper (25) are both in contact with the inner surface of the box body (1).