Tail gas collecting device for producing carbon black
By designing a exhaust gas collection device including spraying and filtration functions, the problem of inability to effectively treat dust impurities in the exhaust gas produced by carbon black is solved in the prior art, and a more efficient exhaust gas collection and treatment effect is achieved.
Patent Information
- Application Number
- CN202421871949.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing exhaust gas collection device for carbon black production cannot effectively treat dust impurities doped in the exhaust gas, which affects the collection effect and is not conducive to further processing by staff.
An exhaust gas collection device including a collection box, a spray box, a filter box and a treatment box is designed. By installing a filter mesh and filter cotton in the filter box and spraying cooling water in the spray box, the exhaust gas is evenly sprayed with the spray tube to wet and absorb dust particles. At the same time, a scraper and a motor are installed to clean the filter, prevent clogging, and a water level alarm is installed in the wastewater tank to facilitate the treatment of wastewater.
It effectively removes dust and impurities in the exhaust gas, improves the effect of exhaust gas collection, enables staff to further process the collected exhaust gas more conveniently, and enhances the convenience of use of the device.
Smart Images

Figure CN222918389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon black, in particular to an exhaust gas collection device for producing carbon black. Background Art
[0002] Carbon black refers to a black powdery substance formed by incomplete combustion or pyrolysis of gas phase under strictly controlled process conditions. Carbon black exhaust gas refers to the gas after separating carbon black from carbon black flue gas, which is not allowed to be directly discharged into the atmosphere and can also be reused as secondary energy, such as used as boiler fuel or power generation, etc.
[0003] An existing exhaust gas collection device for carbon black production (publication number: CN208680129U) has at least the following drawbacks: when in use, the sealing bag body of this device is made of flexible material, which can shrink like a food bag as the internal air decreases when not collecting gas, and can stretch when collecting gas. However, the exhaust gas is doped with dust impurities and cannot be effectively treated, which affects the collection effect and is not conducive to further treatment by staff. Content of the Utility Model
[0004] The purpose of the utility model is to solve the defects existing in the prior art, and to propose an exhaust gas collection device for producing carbon black.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An exhaust gas collection device for producing carbon black, including a collection box and a spray box body. A filter box body is installed on one side of the spray box body, a treatment box is arranged at the bottom of the spray box body, a filter screen is installed inside the filter box body, the filter screen is fixedly connected to the inside of the filter box body, a spraying pipe is arranged inside the spray box body, a waste water tank is arranged inside the treatment box, a motor is installed at the top of the filter box body, a filter cotton is arranged below the motor, and a scraping strip is arranged on one side of the filter cotton, and the scraping strip is located inside the filter box body.
[0007] As a further scheme of the utility model, an exhaust fan is arranged on one side of the collection box, an air inlet pipe opening is arranged on the filter box body, and one end of the air inlet pipe opening is fixedly connected to the filter box body.
[0008] As a further scheme of the utility model, a water pipe is arranged at the top of the spray box body, a water storage tank is arranged at one end of the water pipe, a spraying pipe is arranged at the end of the water pipe far away from the water storage tank, a valve is installed on the water pipe, and both ends of the water pipe are respectively fixedly connected to the water storage tank and the spraying pipe.
[0009] As a further solution of the present utility model, a filter sheet is provided on the treatment box, a water level alarm is installed inside the wastewater tank, a side door panel is provided on one side of the treatment box, and the side door panel is connected to the treatment box through fasteners.
[0010] As a further solution of the present utility model, a driving column is installed inside the filter box body. One end of the driving column is fixedly connected to the output shaft of the motor, the scraping strip is fixedly connected to the driving column, and the filter cotton is fixedly connected to the driving column.
[0011] As a further solution of the present utility model, a residue box is installed at the bottom end of the filter box body, and the residue box is connected to the filter box body through fasteners.
[0012] Compared with the prior art, the present utility model has the following beneficial effects:
[0013] 1. In order to treat the dust impurities in the tail gas, turn on the exhaust fan, and the tail gas enters the filter box body through the air inlet pipe. A filter screen and filter cotton are installed inside the filter box body, mainly made of synthetic fiber, which preliminarily filters and intercepts the dust. When the tail gas enters the spray box body, open the valve, and the cooling water enters the spray box body through the pipeline. The spraying pipe is provided with spraying holes distributed at equal intervals, and the tail gas is evenly sprayed through the spraying pipe to wet and adsorb the dust particles. Finally, the wastewater enters the treatment box, and the filtered tail gas enters the collection box, which is beneficial for the staff to further process and enhances the filtering and collection effect.
[0014] 2. During use, in order to avoid the blockage of the filter screen, a scraping strip is installed inside the filter box body. Turn on the motor, and the driving column drives the scraping strip to clean the inner wall of the filter screen, scraping off the adhered impurities and making them fall into the residue box below. Since the filter sheet contains components such as lime powder and activated carbon, the wastewater is treated by several filter sheets and enters the wastewater tank. A water level alarm is installed in the wastewater tank. When the wastewater tank is full of wastewater, the water level alarm sends an alarm to remind the staff to take out the wastewater for further treatment, improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic cross-sectional structure diagram of a tail gas collection device for producing carbon black proposed by the present utility model;
[0016] Figure 2 It is a schematic internal structure diagram of the main filter box body of a tail gas collection device for producing carbon black proposed by the present utility model;
[0017] Figure 3 It is a schematic internal disassembled structure diagram of the main treatment box of a tail gas collection device for producing carbon black proposed by the present utility model;
[0018] Figure 4 The three-dimensional structural schematic diagram of an exhaust gas collection device for producing carbon black proposed by the present utility model;
[0019] In the figure: 1. Collection box; 101. Filter box body; 102. Air inlet pipe opening; 103. Filter screen; 104. Motor; 105. Scraping strip; 106. Valve; 2. Spray box body; 201. Water tank; 202. Spraying pipe; 203. Limit column; 3. Treatment box; 301. Driving column; 4. Exhaust fan; 5. Filter cotton; 6. Water pipe; 7. Water level alarm; 8. Waste water tank; 801. Side door panel; 802. Residue box. Specific embodiments
[0020] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0022] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0023] Refer to Figures 1-4, An exhaust gas collection device for producing carbon black, comprising a collection box 1 and a spray box body 2. A filter box body 101 is installed on one side of the spray box body 2. A treatment box 3 is arranged at the bottom of the spray box body 2. A filter screen 103 is installed inside the filter box body 101, and the filter screen 103 is fixedly connected to the inside of the filter box body 101. A spray pipe 202 is arranged inside the spray box body 2. A waste water tank 8 is arranged inside the treatment box 3. A motor 104 is installed at the top of the filter box body 101. A filter cotton 5 is arranged below the motor 104. A scraping strip 105 is arranged on one side of the filter cotton 5, and the scraping strip 105 is located inside the filter box body 101.
[0024] During use, in order to treat the dust impurities in the exhaust gas, the exhaust fan 4 is turned on, and the exhaust gas enters the filter box body 101 through the air inlet pipe orifice 102. A filter screen 103 and a filter cotton 5 are installed inside the filter box body 101, mainly made of synthetic fibers, which preliminarily filter and intercept the dust. When the exhaust gas enters the spray box body 2, the valve 106 is opened, and the cooling water enters the spray box body 2 through the delivery of the water pipe 6. The spray pipe 202 is provided with spray holes distributed at equal intervals, and the exhaust gas is evenly sprayed through the spray pipe 202 to wet and adsorb the dust particles. Finally, the waste water enters the treatment box 3, and the filtered exhaust gas enters the collection box 1, which is beneficial for the staff to further process and enhances the filtering and collection effect.
[0025] In this embodiment, an exhaust fan 4 is arranged on one side of the collection box 1, and an air inlet pipe orifice 102 is arranged on the filter box body 101, and one end of the air inlet pipe orifice 102 is fixedly connected to the filter box body 101.
[0026] During use, in order to avoid the blockage of the filter screen 103, a scraping strip 105 is installed inside the filter box body 101. The motor 104 is turned on, and the driving column 301 drives the scraping strip 105 to clean the inner wall of the filter screen 103, scrape off the adhered impurities, and make the impurities fall into the residue box 802 below. Since the filter element 203 contains components such as lime powder and activated carbon, the waste water is treated by several filter elements 203 and enters the waste water tank 8. And a water level alarm 7 is installed in the waste water tank 8. When the waste water tank 8 is full of waste water, the water level alarm 7 issues an alarm to remind the staff to take out the waste water for further treatment, improving the convenience of use.
[0027] In this embodiment, a water pipe 6 is arranged at the top of the spray box body 2. One end of the water pipe 6 is provided with a water storage tank 201, and the other end of the water pipe 6 away from the water storage tank 201 is provided with a spray pipe 202. A valve 106 is installed on the water pipe 6, and both ends of the water pipe 6 are respectively fixedly connected to the water storage tank 201 and the spray pipe 202.
[0028] During use, the spray pipe 202 is provided with spray holes distributed at equal intervals, and the exhaust gas is evenly sprayed through the spray pipe 202 to wet and adsorb the dust particles.
[0029] In this embodiment, a filter sheet 203 is provided on the treatment tank 3, a water level alarm 7 is installed inside the wastewater tank 8, a side door panel 801 is provided on one side of the treatment tank 3, and the side door panel 801 is connected to the treatment tank 3 through fasteners.
[0030] During use, when the wastewater tank 8 is full, the water level alarm 7 gives an alarm to remind the staff. By using tools to turn the bolts and loosen the side door panel 801, the wastewater can be taken out for treatment.
[0031] In this embodiment, a driving column 301 is installed inside the filter box body 101. One end of the driving column 301 is fixedly connected to the output shaft of the motor 104. The scraping strip 105 is fixedly connected to the driving column 301, and the filter cotton 5 is fixedly connected to the driving column 301.
[0032] During use, the filter screen 103 and the filter cotton 5 are mainly made of synthetic fibers, which preliminarily filter and intercept dust. The filter sheet 203 contains components such as lime powder and activated carbon to treat the wastewater.
[0033] In this embodiment, a residue box 802 is installed at the bottom of the filter box body 101, and the residue box 802 is connected to the filter box body 101 through fasteners.
[0034] During use, a scraping strip 105 is installed inside the filter box body 101. The driving column 301 drives the scraping strip 105 to rotate to clean the impurities adhered to the filter screen 103 and prevent the impurities from blocking the filter holes.
[0035] From the above description, it can be seen that the above embodiments of the present utility model achieve the following technical effects: In order to treat the dust impurities in the tail gas, the exhaust fan 4 is turned on, and the tail gas enters the filter box body 101 through the air inlet pipe orifice 102. A filter screen 103 and filter cotton 5 are installed inside the filter box body 101, which are mainly made of synthetic fibers and are used for preliminary filtering and interception of dust. When the tail gas enters the spray box body 2, the valve 106 is opened, and the cooling water is transported through the water pipe 6 into the spray box body 2. The spray holes are arranged at equal intervals on the spray pipe 202, and the tail gas is evenly sprayed through the spray pipe 202 to wet and adsorb the dust particles. Finally, the waste water enters the treatment box 3, and the filtered tail gas enters the collection box 1, which is beneficial for the staff to further process and enhances the filtering and collection effect. When in use, in order to avoid the blockage of the filter screen 103, a scraping strip 105 is installed inside the filter box body 101. The motor 104 is turned on, and the driving column 301 drives the scraping strip 105 to clean the inner wall of the filter screen 103, scraping off the adhered impurities and making the impurities fall into the residue box 802 below. Since the filter element 203 contains components such as lime powder and activated carbon, the waste water is treated by several filter elements 203 and enters the waste water tank 8. And a water level alarm 7 is installed in the waste water tank 8. When the waste water tank 8 is full of waste water, the water level alarm 7 issues an alarm to remind the staff to take out the waste water for further treatment, improving the convenience of use.
[0036] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A tail gas collection device for producing carbon black, comprising a collection box (1) and a spray box (2), characterized in that: A filter box (101) is installed on one side of the spray box (2), a treatment box (3) is arranged at the bottom of the spray box (2), a filter screen (103) is installed inside the filter box (101), and the filter screen (103) is fixedly connected to the inside of the filter box (101), a spray pipe (202) is arranged inside the spray box (2), and a waste water tank (8) is arranged inside the treatment box (3), a motor (104) is installed at the top of the filter box (101), a filter cotton (5) is arranged below the motor (104), and a scraper (105) is arranged on one side of the filter cotton (5), and the scraper (105) is located inside the filter box (101).
2. The tail gas collection device for producing carbon black according to claim 1, characterized in that: An exhaust fan (4) is provided on one side of the collection box (1), an air inlet (102) is provided on the filter box (101), and one end of the air inlet (102) is fixedly connected to the filter box (101).
3. The tail gas collection device for producing carbon black according to claim 1, characterized in that: A water pipe (6) is arranged at the top of the spray box body (2), a water storage tank (201) is arranged at one end of the water pipe (6), a spray pipe (202) is arranged at one end of the water pipe (6) away from the water storage tank (201), a valve (106) is installed on the water pipe (6), and the two ends of the water pipe (6) are respectively fixedly connected to the water storage tank (201) and the spray pipe (202).
4. The tail gas collection device for producing carbon black according to claim 1, characterized in that: The treatment box (3) is provided with a filter (203), a water level alarm (7) is installed inside the waste water box (8), and a side door panel (801) is provided on one side of the treatment box (3), and the side door panel (801) is connected to the treatment box (3) via a fastener.
5. The tail gas collection device for producing carbon black according to claim 1, characterized in that: A driving column (301) is installed in the filter box (101), the motor (104) is fixedly connected to one end of the driving column (301) via an output shaft, the scraper (105) is fixedly connected to the driving column (301), and the filter cotton (5) is fixedly connected to the driving column (301).
6. The tail gas collection device for producing carbon black according to claim 1, characterized in that: A residue box (802) is installed at the bottom end of the filter box (101), and the residue box (802) is connected to the filter box (101) via a fastener.
Citation Information
Patent Citations
Exhaust gas collection device for carbon black production
CN208680129U