Dairy product emulsifying device

Abstract

The utility model relates to the technical field of dairy product emulsification, in particular to a dairy product emulsification device, which is convenient for cleaning the inner wall and improving the emulsification efficiency and quality. Comprising a body mechanism; the heating mechanism is mounted on the outer wall of the main body mechanism, the stirring mechanism is mounted in the main body mechanism, the mixing mechanism is mounted in the main body mechanism, the driving mechanism is mounted at the top end of the main body mechanism, and the cleaning mechanism is mounted in the main body mechanism; space is provided for milk product emulsification through the main body mechanism, the heating mechanism heats the interior of the main body mechanism, the driving mechanism drives the stirring mechanism to transversely stir raw materials in the main body mechanism, the driving mechanism drives the mixing mechanism to longitudinally mix the raw materials in the main body mechanism, and the cleaning mechanism cleans the inner wall of the main body mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of dairy product emulsification, in particular to a dairy product emulsification device. Background Technique

[0002] Emulsification is the action of a liquid being uniformly dispersed in another immiscible liquid in the form of extremely tiny droplets. Emulsification is a liquid-liquid interface phenomenon. For two immiscible liquids, such as oil and water, they will separate into two layers in a container. The oil with a lower density is on the upper layer, and the water with a higher density is on the lower layer. If an appropriate surfactant is added and stirred strongly, the oil will be dispersed in the water to form an emulsion, and this process is called emulsification. The function of an emulsification device is to dissolve one or more materials (water-soluble solids, liquids, colloids, etc.) in another liquid phase and hydrate them into a relatively stable emulsion. It is widely applicable to the emulsification and mixing of raw and auxiliary materials such as edible oils, powders, sugars, etc. Some coatings and paints are also emulsified and dispersed using an emulsification tank, especially applicable to some difficult-to-dissolve colloidal additives such as CMC and xanthan gum.

[0003] The existing dairy product emulsification, such as the prior art with the application number CN202311087109.9, includes an emulsification tank body, a first fixed inclined panel, a raw material inlet, a first stirring motor, a cleaning water inlet, a second fixed inclined panel, support legs, a support cross bar, a uniform air pipe, a second stirring motor, a fixed mounting plate, and a liquid outlet, etc. Through the cooperation of the main stirring mechanism in the middle of the emulsification tank body and the auxiliary stirring mechanism on the inner side of the emulsification tank body for stirring, mixing, and emulsifying, it not only improves the stirring and mixing efficiency but also effectively avoids the problem of vortex-like centrifugal stratification, and improves the dairy product emulsification efficiency and homogenization effect.

[0004] However, the prior art is not convenient for controlling the emulsification temperature, which in turn makes the emulsification efficiency relatively low. And when emulsifying in the prior art, there will be residues on the inner wall, and the prior art is not convenient for cleaning the inner wall, resulting in a reduction in practicality. Content of the Utility Model

[0005] To solve the above technical problems, the utility model provides a dairy product emulsification device that is convenient for cleaning the inner wall and improves the emulsification efficiency and quality.

[0006] A milk product emulsifying device of the present utility model includes a main body mechanism; it further includes a heating mechanism, a stirring mechanism, a mixing mechanism, a driving mechanism, and a cleaning mechanism. The heating mechanism is installed on the outer wall of the main body mechanism, the stirring mechanism is installed inside the main body mechanism, the mixing mechanism is installed inside the main body mechanism, the driving mechanism is installed at the top of the main body mechanism, and the cleaning mechanism is installed inside the main body mechanism. The main body mechanism provides space for milk product emulsification. The heating mechanism heats the temperature inside the main body mechanism. The driving mechanism drives the stirring mechanism to horizontally stir the raw materials inside the main body mechanism. The driving mechanism drives the mixing mechanism to vertically mix the raw materials inside the main body mechanism. The cleaning mechanism cleans the inner wall of the main body mechanism; the main body mechanism provides space for milk product emulsification. The heating mechanism heats the temperature inside the main body mechanism to improve the emulsification efficiency and quality. The driving mechanism drives the stirring mechanism to horizontally stir the raw materials inside the main body mechanism. The driving mechanism drives the mixing mechanism to vertically mix the raw materials inside the main body mechanism. The cleaning mechanism cleans the inner wall of the main body mechanism.

[0007] Preferably, the main body mechanism includes an emulsification tank, a feed hopper, a discharge pipe, and a valve. The feed hopper is installed on the emulsification tank. The discharge pipe is installed at the bottom end of the emulsification tank. The valve is installed on the discharge pipe; raw materials are added into the emulsification tank through the feed hopper, and milk products are discharged from the discharge pipe by opening the valve. The emulsification tank provides space for emulsification.

[0008] Preferably, the heating mechanism includes a heat preservation box, a heat exchange pipe, a heating box, a heating plate, a water pump, and a temperature sensor. The heat preservation box is installed on the outer wall of the emulsification tank. The heat exchange pipe is spirally installed inside the heat preservation box. The heating box is installed on the outer wall of the heat preservation box. The heating plate is installed inside the heating box. The water pump is installed on the outer wall of the heating box. There is a water inlet on the heating box. The water pump is connected to one end of the heat exchange pipe through a pipeline. The other end of the heat exchange pipe is connected to the top of the heating box through a second pipeline. The temperature sensor is installed inside the emulsification tank; first, water is added into the heating box, the water is heated by turning on the heating plate, then the water is added into the heat exchange pipe through the pipeline by turning on the water pump, heat exchange is carried out between the heat exchange pipe and the inside of the emulsification tank, and the heat-exchanged water flows back into the heating box through the second pipeline, thereby improving the emulsification quality and efficiency.

[0009] Preferably, the stirring mechanism includes a stirring shaft and stirring blades. The stirring shaft is rotatably installed inside the emulsification tank. The stirring blades are installed on the stirring shaft; by turning on the driving mechanism to drive the stirring shaft to rotate, and then drive the stirring blades to rotate to horizontally stir the raw materials inside the emulsification tank.

[0010] Preferably, the mixing mechanism includes a mixing shaft and auger blades. The mixing shaft is rotatably installed inside the emulsification tank. The auger blades are installed on the mixing shaft; by turning on the driving mechanism, under the drive and transmission of the driving mechanism, the mixing shaft is driven to rotate, and then the auger blades are driven to rotate, thereby completing the up-and-down mixing of the raw materials and improving the emulsification efficiency and quality.

[0011] Preferably, the driving mechanism includes a transmission box, a first gear, a second gear and a motor. The transmission box is installed at the top of the emulsifying tank. The first gear is installed on the stirring shaft, the second gear is installed on the mixing shaft, the first gear meshes with the second gear, and the motor is installed at the top of the transmission box. The output end of the motor is connected to the stirring shaft. By turning on the motor to drive the stirring shaft to rotate, and then drive the stirring blades to rotate to horizontally stir the raw materials in the emulsifying tank. When the stirring shaft rotates, it drives the first gear to rotate, and drives the mixing shaft to rotate through the meshing relationship, and then drives the auger blades to rotate, so as to complete the vertical mixing of the raw materials and improve the emulsifying efficiency and quality.

[0012] Preferably, the cleaning mechanism includes a lead screw, a guide rod, a cleaning scraper, two belt pulleys and a transmission belt. The lead screw is rotatably installed inside the emulsifying tank, the guide rod is installed inside the emulsifying tank, the cleaning scraper is slidably installed on the guide rod, the cleaning scraper is in threaded cooperation with the guide rod, the two belt pulleys are installed on the lead screw and the mixing shaft, and the transmission belt connects the two belt pulleys. When the mixing shaft rotates, it drives the stirring shaft to rotate through the transmission of the transmission belt, drives the cleaning scraper to slide on the guide rod through the threaded relationship, and then drives the cleaning scraper to clean the inner wall of the emulsifying tank.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The main body mechanism provides space for dairy product emulsification, the heating mechanism heats the temperature inside the main body mechanism to improve the emulsifying efficiency and quality. The driving mechanism drives the stirring mechanism to horizontally stir the raw materials in the main body mechanism, the driving mechanism drives the mixing mechanism to vertically mix the raw materials in the main body mechanism, and the cleaning mechanism cleans the inner wall of the main body mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is the first axonometric structural schematic diagram of the present utility model;

[0015] Figure 2 is the second axonometric structural schematic diagram of the present utility model;

[0016] Figure 3 is the front view sectional structural schematic diagram of the present utility model;

[0017] Figure 4 is the front view sectional axonometric structural schematic diagram of the present utility model;

[0018] Figure 5 is the side view sectional axonometric structural schematic diagram of the present utility model;

[0019] Figure 6 is the top view sectional axonometric structural schematic diagram of the present utility model;

[0020] Reference numerals in the drawings: 01, main body mechanism; 11, emulsifying tank; 12, feed hopper; 13, discharge pipe; 14, valve; 02, heating mechanism; 21, insulation box; 22, heat exchange pipe; 23, heating box; 24, heating plate; 25, water pump; 26, temperature sensor; 03, stirring mechanism; 31, stirring shaft; 32, stirring blade; 04, mixing mechanism; 41, mixing shaft; 42, auger blade; 05, driving mechanism; 51, transmission box; 52, first gear; 53, second gear; 54, motor; 06, cleaning mechanism; 61, lead screw; 62, guide rod; 63, cleaning scraper; 64, pulley; 65, transmission belt. Detailed implementation mode

[0021] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present utility model is more thorough and comprehensive.

[0022] Embodiment 1

[0023] As Figure 2 and Figure 4 shown, a dairy product emulsifying device includes a main body mechanism 01, and also includes a heating mechanism 02, a stirring mechanism 03, a mixing mechanism 04, a driving mechanism 05 and a cleaning mechanism 06. The heating mechanism 02 is installed on the outer wall of the main body mechanism 01, the stirring mechanism 03 is installed inside the main body mechanism 01, the mixing mechanism 04 is installed inside the main body mechanism 01, the driving mechanism 05 is installed at the top of the main body mechanism 01, and the cleaning mechanism 06 is installed inside the main body mechanism 01;

[0024] The main body mechanism 01 provides space for dairy product emulsification. The heating mechanism 02 heats the temperature inside the main body mechanism 01. The driving mechanism 05 drives the stirring mechanism 03 to horizontally stir the raw materials inside the main body mechanism 01. The driving mechanism 05 drives the mixing mechanism 04 to longitudinally mix the raw materials inside the main body mechanism 01. The cleaning mechanism 06 cleans the inner wall of the main body mechanism 01;

[0025] The main body mechanism 01 includes an emulsifying tank 11, a feed hopper 12, a discharge pipe 13 and a valve 14. The feed hopper 12 is installed on the emulsifying tank 11. The discharge pipe 13 is installed at the bottom end of the emulsifying tank 11. The valve 14 is installed on the discharge pipe 13;

[0026] The heating mechanism 02 includes a heat preservation box 21, a heat exchange pipe 22, a heating box 23, a heating plate 24, a water pump 25 and a temperature sensor 26. The heat preservation box 21 is installed on the outer wall of the emulsifying tank 11. The heat exchange pipe 22 is spirally installed in the heat preservation box 21. The heating box 23 is installed on the outer wall of the heat preservation box 21. The heating plate 24 is installed inside the heating box 23. The water pump 25 is installed on the outer wall of the heating box 23. An inlet is provided on the heating box 23. One end of the water pump 25 is connected to the heat exchange pipe 22 through a pipeline, and the other end of the heat exchange pipe 22 is connected to the top of the heating box 23 through a second pipeline. The temperature sensor 26 is installed inside the emulsifying tank 11;

[0027] The raw materials are added into the emulsifying tank 11 through the feeding hopper 12, and the dairy products are discharged from the discharge pipe 13 by opening the valve 14. The emulsifying tank 11 provides space for emulsification. First, water is added into the heating box 23, and the water is heated by turning on the heating plate 24. Then, the water is added into the heat exchange pipe 22 through the pipeline by turning on the water pump 25. Heat exchange is carried out between the heat exchange pipe 22 and the inside of the emulsifying tank 11, and the heat-exchanged water flows back into the heating box 23 through the second pipeline, thereby improving the quality and efficiency of emulsification. The driving mechanism 05 drives the stirring mechanism 03 to horizontally stir the raw materials in the main body mechanism 01, the driving mechanism 05 drives the mixing mechanism 04 to longitudinally mix the raw materials in the main body mechanism 01, and the cleaning mechanism 06 cleans the inner wall of the main body mechanism 01.

[0028] Embodiment 2

[0029] As Figures 4 to 6 shown, a dairy product emulsifying device includes a main body mechanism 01, and further includes a heating mechanism 02, a stirring mechanism 03, a mixing mechanism 04, a driving mechanism 05 and a cleaning mechanism 06. The heating mechanism 02 is installed on the outer wall of the main body mechanism 01. The stirring mechanism 03 is installed inside the main body mechanism 01. The mixing mechanism 04 is installed inside the main body mechanism 01. The driving mechanism 05 is installed at the top of the main body mechanism 01. The cleaning mechanism 06 is installed inside the main body mechanism 01;

[0030] The main body mechanism 01 provides space for dairy product emulsification. The heating mechanism 02 heats the temperature inside the main body mechanism 01. The driving mechanism 05 drives the stirring mechanism 03 to horizontally stir the raw materials in the main body mechanism 01. The driving mechanism 05 drives the mixing mechanism 04 to longitudinally mix the raw materials in the main body mechanism 01. The cleaning mechanism 06 cleans the inner wall of the main body mechanism 01;

[0031] The stirring mechanism 03 includes a stirring shaft 31 and stirring blades 32. The stirring shaft 31 is rotatably installed in the emulsifying tank 11, and the stirring blades 32 are installed on the stirring shaft 31;

[0032] The mixing mechanism 04 includes a mixing shaft 41 and a screw blade 42. The mixing shaft 41 is rotatably installed in the emulsifying tank 11, and the screw blade 42 is installed on the mixing shaft 41;

[0033] The driving mechanism 05 includes a transmission case 51, a first gear 52, a second gear 53 and a motor 54. The transmission case 51 is installed at the top of the emulsifying tank 11. The first gear 52 is installed on the stirring shaft 31, and the second gear 53 is installed on the mixing shaft 41. The first gear 52 meshes with the second gear 53. The motor 54 is installed at the top of the transmission case 51, and the output end of the motor 54 is connected to the stirring shaft 31;

[0034] The cleaning mechanism 06 includes a lead screw 61, a guide rod 62, a cleaning scraper 63, two belt pulleys 64 and a transmission belt 65. The lead screw 61 is rotatably installed inside the emulsifying tank 11, the guide rod 62 is installed inside the emulsifying tank 11, the cleaning scraper 63 is slidably installed on the guide rod 62, the cleaning scraper 63 is in threaded fit with the guide rod 62, the two belt pulleys 64 are installed on the lead screw 61 and the mixing shaft 41, and the transmission belt 65 connects the two belt pulleys 64;

[0035] The main body mechanism 01 provides space for milk product emulsification. The heating mechanism 02 heats the temperature inside the main body mechanism 01 to improve the emulsification efficiency and quality. By turning on the motor 54, the stirring shaft 31 is driven to rotate, and then the stirring blades 32 are driven to rotate to horizontally stir the raw materials in the emulsifying tank 11. When the stirring shaft 31 rotates, the first gear 52 is driven to rotate. Through the meshing relationship, the mixing shaft 41 is driven to rotate, and then the screw blade 42 is driven to rotate, thereby completing the vertical mixing of the raw materials and improving the emulsification efficiency and quality. When the mixing shaft 41 rotates, the stirring shaft 31 is driven to rotate through the transmission of the transmission belt 65, and the cleaning scraper 63 is driven to slide on the guide rod 62 through the threaded relationship, thereby driving the cleaning scraper 63 to clean the inner wall of the emulsifying tank 11.

[0036] Such as Figures 1 to 6As shown in the figure, a milk product emulsifying device of the present utility model, during operation, adds raw materials into the emulsifying tank 11 through the feed hopper 12, discharges the milk product from the discharge pipe 13 by opening the valve 14, provides space for emulsification through the emulsifying tank 11. First, water is added into the heating box 23, the water is heated by turning on the heating plate 24, then the water is added into the heat exchange tube 22 through the pipeline by turning on the water pump 25, heat exchange is carried out between the heat exchange tube 22 and the emulsifying tank 11, and the water after heat exchange flows back to the heating box 23 through the second pipeline, thereby improving the quality and efficiency of emulsification. By turning on the motor 54 to drive the stirring shaft 31 to rotate, and then drive the stirring blades 32 to rotate to horizontally stir the raw materials in the emulsifying tank 11. When the stirring shaft 31 rotates, it drives the first gear 52 to rotate, drives the mixing shaft 41 to rotate through the meshing relationship, and then drives the auger blades 42 to rotate, thus completing the up-and-down mixing of the raw materials and improving the efficiency and quality of emulsification. When the mixing shaft 41 rotates, it drives the stirring shaft 31 to rotate through the transmission of the transmission belt 65, drives the cleaning scraper 63 to slide on the guide rod 62 through the thread relationship, and then drives the cleaning scraper 63 to clean the inner wall of the emulsifying tank 11.

[0037] The heating plate 24, water pump 25, temperature sensor 26 and motor 54 of the present utility model are purchased on the market. Those skilled in the industry only need to install and operate according to the attached operation manuals, without the need for those skilled in the art to make creative efforts.

[0038] The main functions achieved by the present utility model are: during the milk product emulsification process, it is convenient to clean the inner wall, and improve the efficiency and quality of emulsification.

[0039] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A milk product emulsifying device, comprising a main body (01); characterized in that: It also includes a heating mechanism (02), a stirring mechanism (03), a mixing mechanism (04), a driving mechanism (05) and a cleaning mechanism (06), wherein the heating mechanism (02) is mounted on the outer wall of the main mechanism (01), the stirring mechanism (03) is mounted inside the main mechanism (01), the mixing mechanism (04) is mounted inside the main mechanism (01), the driving mechanism (05) is mounted on the top of the main mechanism (01), and the cleaning mechanism (06) is mounted inside the main mechanism (01); The main body (01) provides space for emulsification of dairy products, the heating mechanism (02) heats the temperature inside the main body (01), the driving mechanism (05) drives the stirring mechanism (03) to stir the raw materials inside the main body (01) horizontally, the driving mechanism (05) drives the mixing mechanism (04) to mix the raw materials inside the main body (01) vertically, and the cleaning mechanism (06) cleans the inner wall of the main body (01).

2. A milk product emulsification device according to claim 1, characterized in that: The main structure (01) comprises an emulsification tank (11), a feed hopper (12), a discharge pipe (13) and a valve (14); the feed hopper (12) is installed on the emulsification tank (11); the discharge pipe (13) is installed at the bottom end of the emulsification tank (11); and the valve (14) is installed on the discharge pipe (13).

3. A milk product emulsification device as claimed in claim 2, characterized in that: The heating mechanism (02) comprises an insulation box (21), a heat exchange tube (22), a heating box (23), a heating plate (24), a water pump (25) and a temperature sensor (26). The insulation box (21) is mounted on the outer wall of the emulsification tank (11), the heat exchange tube (22) is spirally mounted in the insulation box (21), the heating box (23) is mounted on the outer wall of the insulation box (21), the heating plate (24) is mounted inside the heating box (23), the water pump (25) is mounted on the outer wall of the heating box (23), a water inlet is provided on the heating box (23), the water pump (25) is connected to one end of the heat exchange tube (22) through a pipeline, the other end of the heat exchange tube (22) is connected to the top of the heating box (23) through a second pipeline, and the temperature sensor (26) is mounted inside the emulsification tank (11).

4. A milk product emulsification device as claimed in claim 2, characterized in that: The stirring mechanism (03) comprises a stirring shaft (31) and stirring blades (32). The stirring shaft (31) is rotatably mounted in the emulsification tank (11), and the stirring blades (32) are mounted on the stirring shaft (31).

5. A milk product emulsification device as claimed in claim 2, characterized in that: The mixing mechanism (04) comprises a mixing shaft (41) and an auger blade (42). The mixing shaft (41) is rotatably mounted in the emulsification tank (11), and the auger blade (42) is mounted on the mixing shaft (41).

6. A milk product emulsification device as claimed in claim 2, characterized in that: The driving mechanism (05) comprises a transmission box (51), a first gear (52), a second gear (53) and a motor (54); the transmission box (51) is mounted on the top of the emulsifying tank (11); the first gear (52) is mounted on the stirring shaft (31); the second gear (53) is mounted on the mixing shaft (41); the first gear (52) is meshed with the second gear (53); the motor (54) is mounted on the top of the transmission box (51); and the output end of the motor (54) is connected to the stirring shaft (31).

7. A milk product emulsification device as claimed in claim 2, characterized in that: The cleaning mechanism (06) comprises a lead screw (61), a guide rod (62), a cleaning scraper (63), two pulleys (64) and a transmission belt (65), wherein the lead screw (61) is rotatably mounted inside the emulsification tank (11), the guide rod (62) is mounted inside the emulsification tank (11), the cleaning scraper (63) is slidably mounted on the guide rod (62), the cleaning scraper (63) is threadedly matched with the guide rod (62), the two pulleys (64) are mounted on the lead screw (61) and the mixing shaft (41), and the transmission belt (65) connects the two pulleys (64).

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