Chemical reagent additive processing reaction kettle
By designing unlocking components and clamping components in the reactor, the problem of inconvenient replacement and maintenance of mobile tubes in the prior art is solved, rapid replacement and stable connection are achieved, the flexibility and safety of the equipment are improved, and the efficiency of stirring and discharge is improved.
Patent Information
- Application Number
- CN202421525918.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the existing reactor design, the moving pipe and the kettle body or other components are fixed by clamping, resulting in inconvenient operation when it is necessary to quickly replace or maintain the moving pipe, which affects production efficiency and safety.
A chemical reagent processing reactor including an unlocking assembly and a snap-on assembly is designed. The unlocking assembly realizes quick connection and disconnection of the moving tube through the coordination of the fixed tube, the moving tube, the moving sleeve, the slide groove, the insertion block and the insertion rod; the clamping assembly uses the slide rod, the actuating spring and the sealing gasket to ensure the stable connection and seal of the moving tube.
It realizes rapid replacement and maintenance of mobile tubes, improves the flexibility and use efficiency of the equipment, ensures the safety and reliability of the equipment during operation, and improves the stirring efficiency and discharge stability.
Smart Images
Figure CN222918672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, and more specifically, it relates to a reaction kettle for processing chemical reagent additives. Background Art
[0002] In the existing technology, in the design of the existing reaction kettle, the movable pipe for water injection may be fixed to the top of the kettle body or other components by a clamping method. This design may cause inconvenience when the movable pipe needs to be quickly replaced or maintained. For example, in an emergency or during an operation that requires frequent replacement of the movable pipe, the slow or complex process of releasing the clamp may delay the operation, affecting production efficiency or posing a safety hazard.
[0003] Related to the above problems, the existing device may lack an effective quick-clamping mechanism when the movable pipe needs to be reinstalled or replaced, which may result in too much time required for reinstalling the movable pipe during normal operation or maintenance, affecting the continuity and efficiency of the production line.
[0004] During the chemical reaction process, the full mixing and stable discharging of chemical reagent additives are crucial for ensuring the uniformity and efficiency of the reaction. The existing reaction kettles may have deficiencies in stirring efficiency or discharging stability. For example, the stirring device may not provide sufficient shear force or flow characteristics, resulting in uneven mixing of the reagent additives and affecting the reaction effect. In addition, the discharging system may not ensure uniform distribution of the material in the kettle, resulting in unstable discharging and affecting product quality. Summary of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] Aiming at the problems existing in the prior art, the utility model provides a reaction kettle for processing chemical reagent additives to solve the technical problem that the movable pipe for water injection in the background art may be fixed to the top of the kettle body or other components by a clamping method, which may cause inconvenience when the movable pipe needs to be quickly replaced or maintained.
[0007] (2) Technical Solutions
[0008] To achieve the above object, the present utility model provides the following technical solution: A chemical reagent additive processing reactor, including a kettle body, on which an unlocking component is arranged through a clamping component. The unlocking component includes a fixed pipe, a moving pipe, a moving sleeve, a sliding groove, an insertion block and an insertion rod. The fixed pipe is fixedly installed on the kettle body. The moving pipe is slidably sleeved inside the fixed pipe. The moving sleeve is slidably connected to the outside of the fixed pipe. The sliding groove is opened inside the moving sleeve. The insertion block is slidably connected to the sliding groove. The insertion rod is connected to the insertion block. The clamping component includes a sliding rod, a resisting spring and a sealing pad. The sliding rod is connected to the outside of the fixed pipe. The resisting spring is sleeved outside the sliding rod. One end of the resisting spring is connected to the moving sleeve. The sealing pad is arranged inside the fixed pipe. One end of the sealing pad abuts against the moving pipe. A stirring component is arranged on the kettle body.
[0009] The present utility model is further arranged such that a resisting plate is connected to the bottom of the insertion rod, and an insertion spring is sleeved outside the insertion rod. One end of the insertion spring is connected to the resisting plate. Through the cooperative use of each component, it promotes the completion of the fixing process of the moving pipe.
[0010] The present utility model is further arranged such that an insertion groove is opened on the moving pipe, and the insertion groove is adapted to the insertion rod. Through the use of the insertion groove, it promotes the completion of the fixing process of the moving pipe.
[0011] The present utility model is further arranged such that a discharge cylinder is connected to the bottom of the kettle body, a fixing frame is installed outside the discharge cylinder, a discharge pipe is connected to the bottom of the discharge cylinder, and a discharge motor is installed at one end of the discharge pipe. Through the cooperative use of each component, it promotes the completion of the discharging process of the material.
[0012] The present utility model is further arranged such that the output end of the discharge motor penetrates through the discharge pipe and is connected with a rotating shaft. A spiral blade is installed on the outside of the rotating shaft. A fixing sleeve is fixedly installed at one end of the discharge pipe, and the fixing sleeve and the rotating shaft are rotatably connected. Through the cooperative use of each component, it promotes the completion of the automatic discharging process of the material.
[0013] The present utility model is further arranged such that the stirring component includes a coupling, a stirring motor and a stirring rod. The coupling is fixedly installed on the top of the kettle body. The stirring motor is connected to one end of the coupling. The stirring rod is connected to one end of the coupling. Through the cooperative use of each component, it promotes the completion of the stirring process of the material.
[0014] The present utility model is further arranged such that stirring blades are connected to the stirring rod, a heating shell is installed inside the kettle body, and a shell is installed inside the heating shell. Through the cooperative use of each component, it promotes the completion of the heating process of the material.
[0015] The utility model is further arranged such that a water injection pipe is connected to the heating shell, the water injection pipe penetrates through the kettle body and is connected to the outside, and a fixing rod is installed outside the kettle body. The cooperation of each component facilitates the injection process of the heating water source.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a chemical reagent additive processing reaction kettle, which has the following beneficial effects:
[0018] 1. The design of the unlocking component enables the movable pipe to be quickly connected and disconnected conveniently without complex operations. The fixed pipe can be quickly unlocked and moved when needed through the cooperation of the movable sleeve and the sliding groove, and the linkage of the insertion block and the insertion rod. This design facilitates the cleaning and maintenance of the kettle body, and also improves the flexibility and use efficiency of the equipment.
[0019] 2. The clamping component ensures the stable connection and sealing of the movable pipe through the structure of the sliding rod and the abutting spring. When the movable pipe needs to be fixed, the abutting spring can provide sufficient pressure to make the insertion block and the insertion rod stably embed into the insertion groove of the movable pipe, thus ensuring the safety and reliability of the equipment during operation.
[0020] 3. The stirring component effectively realizes the uniform stirring of the materials in the kettle body through the cooperation of the coupling and the stirring motor. The rotation of the stirring blades not only promotes the mixing of the materials, but also helps to evenly distribute the heat during the heating process. In addition, the setting of the water injection pipe makes the heating of the materials in the heating shell more direct and efficient, and the installation of the fixing rod ensures the stability of the entire stirring system, improving the operation safety of the reaction kettle and the quality of material processing. Description of the drawings
[0021] Figure 1 It is a schematic diagram of the overall structure of a chemical reagent additive processing reaction kettle in the utility model;
[0022] Figure 2 It is a schematic diagram of the structure of the unlocking component in the utility model;
[0023] Figure 3 It is a sectional structure schematic diagram of the unlocking component in the utility model;
[0024] Figure 4 It is an enlarged structure schematic diagram of A in the utility model;
[0025] Figure 5 It is a schematic diagram of a partial structure in the utility model
[0026] Figure 6 It is a partial sectional structure schematic diagram of the utility model;
[0027] Figure 7 This is a schematic structural diagram of the stirring assembly in the present utility model.
[0028] In the figure: 1, kettle body; 2, fixed pipe; 3, movable pipe; 4, movable sleeve; 5, chute; 6, insertion block; 7, insertion rod; 8, sliding rod; 9, abutting spring; 10, sealing gasket; 11, abutting plate; 12, insertion spring; 13, insertion groove; 14, discharge cylinder; 15, fixed bracket; 16, discharge pipe; 17, discharge motor; 18, rotating shaft; 19, spiral blade; 20, fixed sleeve; 21, coupling; 22, stirring motor; 23, stirring rod; 24, stirring blade; 25, heating shell; 26, shell; 27, water injection pipe; 28, fixed rod. Specific embodiments
[0029] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0030] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0031] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for ease of understanding and description, "left, right" are usually in the left and right shown in the drawings; "inside, outside" refer to the inside and outside relative to the contours of the respective components, but the above orientation terms do not limit the present utility model.
[0032] Please refer to Figure 1-7 , a chemical reagent additive processing reactor, including a kettle body 1, an unlocking assembly is arranged on the kettle body 1 through a clamping assembly. The unlocking assembly includes a fixed pipe 2, a movable pipe 3, a movable sleeve 4, a chute 5, an insertion block 6 and an insertion rod 7. The fixed pipe 2 is fixedly installed on the kettle body 1, the movable pipe 3 is slidably sleeved inside the fixed pipe 2, the movable sleeve 4 is slidably connected to the outside of the fixed pipe 2, the chute 5 is opened inside the movable sleeve 4, the insertion block 6 is slidably connected to the chute 5, the insertion rod 7 is connected to the insertion block 6. The clamping assembly includes a sliding rod 8, an abutting spring 9 and a sealing gasket 10. The sliding rod 8 is connected to the outside of the fixed pipe 2, the abutting spring 9 is sleeved outside the sliding rod 8, one end of the abutting spring 9 is connected to the movable sleeve 4, the sealing gasket 10 is arranged inside the fixed pipe 2, and one end of the sealing gasket 10 abuts against the movable pipe 3. A stirring assembly is arranged on the kettle body 1.
[0033] A pressing plate 11 is connected to the bottom of the insertion rod 7, and an insertion spring 12 is sleeved outside the insertion rod 7. One end of the insertion spring 12 is connected to the pressing plate 11.
[0034] An insertion groove 13 is formed in the moving pipe 3, and the insertion groove 13 is adapted to the insertion rod 7.
[0035] A discharge cylinder 14 is connected to the bottom of the kettle body 1, a fixing bracket 15 is installed outside the discharge cylinder 14, a discharge pipe 16 is connected to the bottom of the discharge cylinder 14, and a discharge motor 17 is installed at one end of the discharge pipe 16.
[0036] The output end of the discharge motor 17 penetrates through the discharge pipe 16 and is connected with a rotating shaft 18. A spiral blade 19 is installed outside the rotating shaft 18. A fixing sleeve 20 is fixedly installed at one end of the discharge pipe 16, and the fixing sleeve 20 is rotatably connected with the rotating shaft 18.
[0037] In this embodiment, during use, when it is necessary to inject water into the kettle body 1 for cleaning, the moving pipe 3 is connected to one end of the flexible water pipe, and the moving sleeve 4 outside the fixed pipe 2 is manually slid along the sliding rod 8. During the sliding process, the pressing spring 9 is compressed, so that the insertion block 6 slides along the sliding groove 5 inside the moving sleeve 4. During the sliding process, the insertion block 6 and the insertion rod 7 are driven to slide. Under the promoting action of the pressing plate 11, the insertion spring 12 is compressed. At this time, the moving pipe 3 is slid along the inside of the fixed pipe 2. When it slides to fit with the sealing gasket 10 inside the fixed pipe 2, the placement of the moving pipe 3 is completed. At this time, the moving sleeve 4 is released, and under the promoting action of the pressing spring 9, the moving sleeve 4 is driven to move back to the initial position along the sliding rod 8, so as to relieve the compression of the insertion spring 12, drive the insertion block 6 to slide along the sliding groove 5, and insert the insertion rod 7 and the pressing plate 11 back into the insertion groove 13 of the moving pipe 3, thus completing the fixing of the moving pipe 3. When it is necessary to release the fixing of the moving pipe 3, the above operation is repeated. After the chemical reagent additives react in the kettle body 1, they flow into the discharge pipe 16 from the discharge cylinder 14. At this time, the discharge motor 17 is manually started, so that the rotating shaft 18 at the output end rotates along the fixing sleeve 20, and the spiral blade 19 drives the output of the material.
[0038] Please refer to Figure 7, As an implementation of a chemical reagent auxiliary processing reactor for a stirring assembly: The stirring assembly includes a coupling 21, a stirring motor 22, and a stirring rod 23. The coupling 21 is fixedly installed at the top of the kettle body 1. The stirring motor 22 is connected to one end of the coupling 21, and the stirring rod 23 is connected to one end of the coupling 21.
[0039] The stirring rod 23 is connected with stirring blades 24. The heating shell 25 is installed inside the kettle body 1, and the shell 26 is installed inside the heating shell 25.
[0040] The heating shell 25 is connected with a water injection pipe 27. The water injection pipe 27 passes through the kettle body 1 and is connected to the outside. The fixed rod 28 is installed outside the kettle body 1.
[0041] More specifically, when stirring the material, manually start the stirring motor 22. Under the promoting action of the coupling 21, drive the stirring rod 23 to rotate, and then drive the stirring blades 24 to stir the material inside the shell 26. During the stirring process, the personnel inject hot water into the heating shell 25 along the water injection pipe 27, so as to promote the heating process of the material inside the shell 26, and use the fixed rod 28 to play a fixing role.
[0042] In summary, when the whole equipment is in use or operation: During the use process, when it is necessary to inject water into the kettle body 1 for cleaning, connect the moving pipe 3 with one end of the flexible water pipe, and manually slide the moving sleeve 4 outside the fixed pipe 2 along the sliding rod 8. During the sliding process, the abutting spring 9 is compressed, so that the insertion block 6 slides along the chute 5 inside the moving sleeve 4. During the sliding process, drive the insertion block 6 and the insertion rod 7 to slide. Under the promoting action of the abutting plate 11, the insertion spring 12 is compressed. At this time, slide the moving pipe 3 along the inside of the fixed pipe 2. When it slides to fit with the sealing gasket 10 inside the fixed pipe 2, the placement process of the moving pipe 3 is completed. At this time, release the moving sleeve 4, and under the promoting action of the abutting spring 9, drive the moving sleeve 4 to move back to the initial position along the sliding rod 8, so as to relieve the compression of the insertion spring 12, drive the insertion block 6 to slide along the chute 5, and insert the insertion rod 7 and the abutting plate 11 back into the insertion groove 13 of the moving pipe 3, thus completing the fixing process of the moving pipe 3. When it is necessary to release the fixing of the moving pipe 3, repeat the above operation. After the chemical reagent auxiliary reacts in the kettle body 1, it flows into the discharge pipe 16 from the discharge cylinder 14. At this time, manually start the discharge motor 17 to drive the rotating shaft 18 at the output end to rotate along the fixed sleeve 20, and drive the spiral blade 19 to output the material.
[0043] When stirring the material, the stirring motor 22 is started manually, so that under the promotion of the coupling 21, the stirring rod 23 is driven to rotate, thereby driving the stirring blades 24 to stir the material inside the shell 26. During the stirring process, hot water is injected into the heating shell 25 along the water injection pipe 27 by personnel, thereby promoting the heating process of the material inside the shell 26, and the fixing rod 28 is used to fix it.
[0044] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A chemical reagent auxiliary processing reactor, comprising a reactor body (1), characterized in that: The kettle body (1) is provided with an unlocking assembly via a clamping assembly, and the unlocking assembly comprises a fixed tube (2), a movable tube (3), a movable sleeve (4), a slide groove (5), an insertion block (6) and an insertion rod (7); the fixed tube (2) is fixedly mounted on the kettle body (1); the movable tube (3) is slidably connected to the inner side of the fixed tube (2); the movable sleeve (4) is slidably connected to the outer side of the fixed tube (2); the slide groove (5) is provided on the inner side of the movable sleeve (4); and the insertion block (6) is slidably connected to the slide groove (5). The insertion rod (7) is connected to the insertion block (6), the clamping assembly comprises a slide rod (8), a resisting spring (9) and a sealing gasket (10), the slide rod (8) is connected to the outside of the fixed tube (2), the resisting spring (9) is sleeved on the outside of the slide rod (8), one end of the resisting spring (9) is connected to the movable sleeve (4), the sealing gasket (10) is arranged on the inner side of the fixed tube (2), one end of the sealing gasket (10) is in contact with the movable tube (3), and a stirring assembly is arranged on the kettle body (1).
2. A chemical reagent auxiliary processing reactor according to claim 1, characterized in that: The bottom of the insertion rod (7) is connected to a moving plate (11), the outer side of the insertion rod (7) is sleeved with an insertion spring (12), and one end of the insertion spring (12) is connected to the moving plate (11).
3. A chemical reagent auxiliary processing reactor according to claim 2, characterized in that: The moving tube (3) is provided with an insertion groove (13), and the insertion groove (13) is adapted to the insertion rod (7).
4. A chemical reagent auxiliary processing reactor according to claim 3, characterized in that: A discharge barrel (14) is connected to the bottom of the kettle body (1), a fixing frame (15) is installed outside the discharge barrel (14), a discharge pipe (16) is connected to the bottom of the discharge barrel (14), and a discharge motor (17) is installed at one end of the discharge pipe (16).
5. A chemical reagent auxiliary processing reactor according to claim 4, characterized in that: The output end of the discharge motor (17) passes through the discharge pipe (16) and is connected to a rotating shaft (18), a spiral blade (19) is installed on the outer side of the rotating shaft (18), and a fixed sleeve (20) is fixedly installed on one end of the discharge pipe (16), and the fixed sleeve (20) and the rotating shaft (18) are rotatably connected.
6. A chemical reagent auxiliary processing reactor according to any one of claims 1 to 5, characterized in that: The stirring assembly comprises a coupling (21), a stirring motor (22) and a stirring rod (23); the coupling (21) is fixedly mounted on the top of the kettle body (1); the stirring motor (22) is connected to one end of the coupling (21); and the stirring rod (23) is connected to one end of the coupling (21).
7. A chemical reagent auxiliary processing reactor according to claim 6, characterized in that: The stirring rod (23) is connected to a stirring blade (24), a heating shell (25) is installed inside the kettle body (1), and a shell (26) is installed inside the heating shell (25).
8. A chemical reagent auxiliary processing reactor according to claim 7, characterized in that: The heating shell (25) is connected to a water injection pipe (27), which passes through the kettle body (1) and is connected to the outside. A fixing rod (28) is installed on the outside of the kettle body (1).