Pneumatic negative pressure type sand cleaning and injecting dual-purpose device
By combining the negative pressure principle with a check valve and using compressed air to provide power, sand cleaning and sand injection can be completed without disassembling equipment, solving the problem of difficulty in completely discharged sand storage in the existing technology and improving work efficiency.
Patent Information
- Application Number
- CN202421852536.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-01
AI Technical Summary
When the existing railway vehicle sand spreading device is emptying the sand box, it is difficult to completely discharge the sand storage unit, so it needs to be disassembled, which is time-consuming and labor-intensive.
The dual-purpose air-acting negative pressure sand cleaning and sand injection device is adopted, combining the negative pressure principle with a one-way valve, and using compressed air to provide power, so that sand cleaning and sand injection can be completed without disassembling the equipment.
It effectively improves work efficiency, simplifies the operation process, and avoids the time and labor costs of dismantling.
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Figure CN222921560U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of rail vehicles, and particularly relates to a pneumatic negative pressure type sand cleaning and sand injection dual-purpose device. Background Art
[0002] Currently, in the sand injection device of railway vehicles, sand is only injected into the sand box from the sand box sand injection port by mechanical means, and common containers such as scoops and bags are used for injection. When repairing the sand box and its accessories, it is necessary to empty the sand stored in the box, and the sand stored in the sand box is discharged from the sand injection port by forced sand injection in the test mode. In this mode, a certain amount of stored sand cannot be completely discharged, and only by disassembling the sand injection unit can the sand be completely cleaned, which is time-consuming and laborious.
[0003] Therefore, to meet the actual needs, a pneumatic negative pressure type sand cleaning and sand injection dual-purpose device is provided. Summary of the Invention
[0004] Aiming at the defects existing in the prior art, the purpose of this application is to provide a pneumatic negative pressure type sand cleaning and sand injection dual-purpose device, which combines the negative pressure principle with a one-way valve, uses compressed air to provide power, and can complete the sand cleaning and sand injection work without disassembling any equipment, effectively improving work efficiency.
[0005] To achieve the above object, the technical solution adopted by this application is:
[0006] This application provides a pneumatic negative pressure type sand cleaning and sand injection dual-purpose device, and the device includes:
[0007] A body, inside which a first channel and a second channel are arranged vertically. A first through port and a second through port are provided on a set of symmetric side walls of the body. One end of the first channel and the second channel is communicated with the first through port, and the other end of the first channel and the second channel is communicated with the second through port;
[0008] An air source pipeline, one end of which is located outside the body, and the other end of which is communicated with the middle of the second channel;
[0009] A first one-way valve and a second one-way valve arranged in the second channel, and the first one-way valve and the second one-way valve are respectively located on both sides of the connection between the air source pipeline and the second channel;
[0010] A switching control component that is signal-connected to the first one-way valve and the second one-way valve;
[0011] An air source component communicated with the end of the air source pipeline located outside the body, and the air source component is used to provide air flow to the second channel; wherein,
[0012] The switching control component is configured to control the switching of the first one-way valve and the second one-way valve between a first state and a second state;
[0013] When in the first state, the first one-way valve is in an open state and the second one-way valve is in a closed state;
[0014] When in the second state, the first one-way valve is in a closed state and the second one-way valve is in an open state.
[0015] Based on the above technical solution, the device further includes:
[0016] A first hose communicating with the first through port;
[0017] A second hose communicating with the second through port.
[0018] Based on the above technical solution, the first channel is an arc-shaped channel.
[0019] Based on the above technical solution, the second channel is a straight cylindrical channel.
[0020] Based on the above technical solution, the device further includes:
[0021] A sand container used in cooperation with the second hose;
[0022] A sand box, and the first hose communicates with the inside of the sand box.
[0023] Based on the above technical solution, the two ends of the second through port are on the same horizontal line.
[0024] Based on the above technical solution, both the first hose and the second hose are rubber hoses.
[0025] Based on the above technical solution, both the first hose and the second hose are fixedly communicated with the corresponding first through port and the second through port respectively through hose clamps.
[0026] Compared with the prior art, the advantages of the present application are as follows:
[0027] The present application combines the negative pressure principle with one-way valves, uses compressed air to provide power, and can complete the sand cleaning and sand injection work without disassembling any equipment, effectively improving the work efficiency. Description of the Drawings
[0028] To more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0029] Figure 1 Structural schematic diagram of the pneumatic negative pressure type sand cleaning and sand injection dual-purpose device for the embodiments of the present application;
[0030] Figure 2 Schematic diagram of the working state of the pneumatic negative pressure type sand cleaning and sand injection dual-purpose device for the embodiments of the present application;
[0031] Figure 3 Schematic diagram of the sand cleaning process state of the pneumatic negative pressure type sand cleaning and sand injection dual-purpose device for the embodiments of the present application;
[0032] Figure 4 Schematic diagram of the sand injection process state of the pneumatic negative pressure type sand cleaning and sand injection dual-purpose device for the embodiments of the present application;
[0033] In the figure:
[0034] 1. Machine body; 10. First channel; 11. Second channel; 12. First through port; 120. First hose; 13. Second through port; 130. Second hose; 2. Air source pipeline; 3. First one-way valve; 4. Second one-way valve; 5. Switch control component; 6. Air source component; 7. Sand container; 8. Sand box. Specific embodiments
[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some, rather than all, of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present application.
[0036] The following will further elaborate on the embodiments of the present application in conjunction with the drawings.
[0037] The embodiments of the present application provide a pneumatic negative pressure type sand cleaning and sand injection dual-purpose device, which combines the negative pressure principle with one-way valves and uses compressed air to provide power. The sand cleaning and sand injection work can be completed without disassembling any equipment, effectively improving work efficiency.
[0038] To achieve the above technical effects, the overall idea of the present application is as follows:
[0039] A pneumatic negative pressure type sand cleaning and sand injection dual-purpose device, the device includes:
[0040] The machine body 1 is internally provided with a first channel 10 and a second channel 11 arranged vertically. A first through port 12 and a second through port 13 are provided on a set of symmetric side walls of the machine body 1. One end of the first channel 10 and the second channel 11 is communicated with the first through port 12, and the other end of the first channel 10 and the second channel 11 is communicated with the second through port 13;
[0041] An air source pipeline 2, one end of the air source pipeline 2 is located outside the machine body 1, and the other end of the air source pipeline 2 is communicated with the middle of the second channel 11;
[0042] A first one-way valve 3 and a second one-way valve 4 arranged in the second channel 11, the first one-way valve 3 and the second one-way valve 4 are respectively located on both sides of the connection between the air source pipeline 2 and the second channel 11;
[0043] A switching control component 5 signal-connected to the first one-way valve 3 and the second one-way valve 4;
[0044] An air source component 6 communicated with one end of the air source pipeline 2 located outside the machine body 1, the air source component 6 is used to provide air flow to the second channel 11; wherein,
[0045] The switching control component 5 is configured to control the first one-way valve 3 and the second one-way valve 4 to switch between a first state and a second state;
[0046] When in the first state, the first one-way valve 3 is in an open state and the second one-way valve 4 is in a closed state;
[0047] When in the second state, the first one-way valve 3 is in a closed state and the second one-way valve 4 is in an open state.
[0048] The following further details the embodiments of the present application in conjunction with the accompanying drawings.
[0049] See Figures 1 to 4 As shown, the embodiment of the present application provides a pneumatic negative pressure sand cleaning and sand injection dual-purpose device, and the device includes:
[0050] The machine body 1 is internally provided with a first channel 10 and a second channel 11 arranged vertically. A first through port 12 and a second through port 13 are provided on a set of symmetric side walls of the machine body 1. One end of the first channel 10 and the second channel 11 is communicated with the first through port 12, and the other end of the first channel 10 and the second channel 11 is communicated with the second through port 13;
[0051] An air source pipeline 2, one end of the air source pipeline 2 is located outside the machine body 1, and the other end of the air source pipeline 2 communicates with the middle part of the second channel 11;
[0052] A first one-way valve 3 and a second one-way valve 4 arranged in the second channel 11, the first one-way valve 3 and the second one-way valve 4 are respectively located on both sides of the connection between the air source pipeline 2 and the second channel 11;
[0053] A switching control component 5 signal-connected to the first one-way valve 3 and the second one-way valve 4;
[0054] An air source component 6 communicated with one end of the air source pipeline 2 located outside the machine body 1, the air source component 6 is used to provide air flow to the second channel 11; wherein,
[0055] The switching control component 5 is configured to control the first one-way valve 3 and the second one-way valve 4 to switch between a first state and a second state;
[0056] When in the first state, the first one-way valve 3 is in an open state and the second one-way valve 4 is in a closed state;
[0057] When in the second state, the first one-way valve 3 is in a closed state and the second one-way valve 4 is in an open state.
[0058] In the embodiment of the present application, the negative pressure principle is combined with the one-way valve, and compressed air is used to provide power, and the sand cleaning and sand injection work can be completed without disassembling any equipment, effectively improving the work efficiency.
[0059] It should be noted that the air source component 6 is used to provide compressed air flow, and its air pressure can at least meet the negative pressure principle generated by the high-speed flow of the compressed air flow, and is combined with the one-way valve principle, and power can be obtained by using compressed air, so as to carry out sand cleaning and sand injection work;
[0060] The switching control component 5 can specifically be a switching control button.
[0061] Furthermore, the device further includes:
[0062] A first hose 120 communicated with the first port 12;
[0063] A second hose 130 communicated with the second port 13.
[0064] More specifically, the first hose 120 and the second hose 130 are arranged as transparent hoses for observing the working state.
[0065] Furthermore, the first channel 10 is an arc-shaped channel.
[0066] Further, the second channel 11 is a straight cylindrical channel.
[0067] Further, the device further includes:
[0068] A sand container 7 used in cooperation with the second hose 130;
[0069] A sand box 8, and the first hose 120 is in internal communication with the sand box 8.
[0070] It should be noted that the sand in the embodiments of the present application is specifically quartz sand.
[0071] Further, both ends of the second through port 13 are on the same horizontal line.
[0072] Further, both the first hose 120 and the second hose 130 are rubber hoses.
[0073] Further, both the first hose 120 and the second hose 130 are fixedly connected and communicated with the corresponding first through port 12 and the second through port 13 respectively through hose clamps.
[0074] Specifically, based on the technical solution of the embodiments of the present application, the sand cleaning and sand injection processes performed thereon are specifically described.
[0075] First, the sand cleaning process is as shown in the Figure 3 figures of the specification:
[0076] First, press the switching control member 5. The first one-way valve 3 is in a closed state, and the second one-way valve 4 is in an open state.
[0077] Secondly, turn on the air source member 6. A negative pressure area is formed at the first channel 10 to the first through port 12, so that the sand on one side of the first hose 120 can be sucked in and discharged from the second hose 130;
[0078] When the sand container 7 and the sand box 8 are assembled, the quartz sand in the sand box 8 will be sucked in from one side of the first hose 120 and discharged from the second hose 130 to the sand container 7.
[0079] During this process, the specific structural principle is as follows:
[0080] After the high-pressure air flow provided by the air source member 6 passes through the second one-way valve 4, due to the eddy current effect of the first channel 10, the air flow will choose to flow to the unobstructed second through port 13. The air flow flows at a high speed, so that a negative pressure area is formed at the first channel 10 to the first through port 12, providing an adsorption effect. The quartz sand in the sand box 8 will be sucked in from the first through port 12. After passing through the negative pressure area, the air flow will accelerate to let the quartz sand flow to the second through port 13.
[0081] Second, the process of injecting sand is as shown in the attached drawings of the specification Figure 4 as follows:
[0082] First, press the switching control component 5. The first one-way valve 3 is in the open state, and the second one-way valve 4 is in the closed state.
[0083] Second, turn on the air source component 6. A negative pressure area is formed at the first channel 10 to the second port 13, so that the sand on one side of the second hose 130 can be sucked in and discharged from the first hose 120.
[0084] When the sand container 7 and the sand box 8 are assembled, the quartz sand in the sand container 7 will be sucked in from one side of the second hose 130 and injected into the sand box 8 from the first hose 120.
[0085] During this process, the specific structural principle is as follows:
[0086] After the high-pressure air flow provided by the air source component 6 passes through the first one-way valve 3, due to the eddy current effect of the first channel 10, the air flow will choose to flow to the unobstructed first port 12. The air flow flows at a high speed, so a negative pressure area is formed at the first channel 10 to the second port 13, providing an adsorption effect. The quartz sand in the sand container 7 will be sucked in from the second port 13. After passing through the negative pressure area, the air flow will accelerate to let the quartz sand flow to the first port 12.
[0087] In the description of the present application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present application. Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0088] It should be noted that in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
[0089] The above are only specific embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features claimed herein.
Claims
1. A pneumatic negative pressure sand cleaning and sand injection dual-purpose device, characterized in that: The device comprises: A machine body (1), wherein a first channel (10) and a second channel (11) are arranged vertically therein, a first opening (12) and a second opening (13) are provided on a set of symmetrical side walls of the machine body (1), one end of the first channel (10) and the second channel (11) are in communication with the first opening (12), and the other end of the first channel (10) and the second channel (11) are in communication with the second opening (13); an air source duct (2), one end of the air source duct (2) being located outside the machine body (1), and the other end of the air source duct (2) being connected to the middle of the second channel (11); a first one-way valve (3) and a second one-way valve (4) arranged in the second channel (11), wherein the first one-way valve (3) and the second one-way valve (4) are respectively located on both sides of a connection point between the air source pipeline (2) and the second channel (11); a switching control component (5) connected to the first one-way valve (3) and the second one-way valve (4) by signals; an air source component (6) connected to one end of the air source duct (2) located outside the machine body (1), the air source component (6) being used to provide airflow to the second channel (11); wherein: The switching control component (5) is configured to control the first one-way valve (3) and the second one-way valve (4) to switch between a first state and a second state; When in the first state, the first one-way valve (3) is in an open state, and the second one-way valve (4) is in a closed state; When in the second state, the first one-way valve (3) is in a closed state, and the second one-way valve (4) is in an open state.
2. The pneumatic negative pressure sand cleaning and sand injection dual-purpose device according to claim 1, characterized in that: The device also includes: a first hose (120) in communication with the first port (12); A second hose (130) communicates with the second port (13).
3. The pneumatic negative pressure sand cleaning and sand injection dual-purpose device according to claim 1, characterized in that: The first channel (10) is an arc-shaped channel.
4. The pneumatic negative pressure sand cleaning and sand injection dual-purpose device according to claim 1, characterized in that: The second channel (11) is a straight cylindrical channel.
5. The pneumatic negative pressure sand cleaning and sand injection dual-purpose device as claimed in claim 2, characterized in that: The device also includes: a sand container (7) used in conjunction with the second hose (130); The sand box (8), the first hose (120) is connected to the interior of the sand box (8).
6. The pneumatic negative pressure sand cleaning and sand injection dual-purpose device according to claim 1, characterized in that: Both ends of the second opening (13) are located on the same horizontal line.
7. The pneumatic negative pressure sand cleaning and sand injection dual-purpose device as claimed in claim 2, characterized in that: The first hose (120) and the second hose (130) are both rubber hoses.
8. The pneumatic negative pressure sand cleaning and sand injection dual-purpose device as claimed in claim 2, characterized in that: The first hose (120) and the second hose (130) are both fixedly connected to the corresponding first opening (12) and the second opening (13) respectively through a throat clamp.