Wheel sensor mounting device

By designing a wheel sensor installation device that includes adjusting brackets, rail blocks and bolt structures, the problem of sensor installation loosening caused by high-speed motion of the vehicle is solved, and the safety of stable and reliable sensing signal transmission and detection equipment is achieved.

CN222921572UActive Publication Date: 2025-05-30HUANGSHI BANGKE TECH CO LTD +1
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Patent Information

Application Number
CN202421728242.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-30
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing wheel sensor installation method is loose and offset due to wheel-rail vibration caused by high-speed movement of the vehicle, resulting in a loose and offset of the sensor signal, affecting the use of detection equipment and driving safety.

Method used

A wheel sensor installation device is designed, including an adjustment bracket, a first rail block, a second rail block, a connecting bolt, a locking bolt, an adjustment nut and a locking nut, and a simple and reliable clamping positioning is achieved through the bolt clamping structure and anti-slip positioning.

Benefits of technology

The stable installation of wheel sensors is achieved to prevent loose and offset caused by vibration, improve the stability of the sensing signal and the reliability of the detection equipment, and reduce maintenance and upgrade costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of wheel track monitoring corollary equipment, and particularly relates to a wheel sensor mounting device. Comprising an adjusting support 1, a first rail clamping block 2, a second rail clamping block 3, a connecting bolt 4, a locking bolt 5, an adjusting nut 6 and a locking nut 7. The adjusting support 1 comprises a connecting plate 10 and a plurality of adjusting plates 11 located at the bottom of the connecting plate 10. A plurality of locking screw holes 10b are dug downwards in the connecting plate 10; a strip-shaped adjusting hole 11a is dug backwards in the adjusting plate 11, and the strip-shaped adjusting hole 11a extends in the vertical direction; a connecting bolt 4 is inserted into the strip-shaped adjusting hole 11a from front to back; the locking bolt 5 is installed in the locking screw hole 10b from bottom to top, and wheel rail positioning clamping grooves 9a are dug in the opposite sides of the first rail clamping block 2 and the second rail clamping block 3. The utility model provides a wheel sensor mounting device which is simple in structure, convenient to mount, good in fixing effect and high in safety and reliability. According to the device, a simple and reliable clamping and positioning scheme is realized by fully utilizing a bolt clamping block structure to be matched with anti-skid positioning.
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Description

Technical Field

[0001] The utility model belongs to the field of wheel-rail monitoring supporting equipment, and particularly relates to a wheel sensor installation device. Background Art

[0002] When the railway department detects passing vehicles on the line, it is necessary to install wheel sensors. Its main functions include real-time detection of the passing of wheels, realizing the axle counting function, judging the driving direction of the train, and judging the approximate position of the train by recording the number of wheel axles in the subway train, playing a positioning role. It can also be used as a switching signal for starting equipment in combination with other equipment. The existing sensor installation method mainly installs and positions through installation and fixing structures such as bolt buckles. However, due to the wheel-rail vibration caused by the high-speed movement of the vehicle, the existing installation and positioning structure will quickly loosen and shift, resulting in the deviation of the sensing signal, and ultimately causing misjudgment of the equipment using this signal, affecting the use of the detection equipment and the driving safety. Content of the Utility Model

[0003] The purpose of the utility model is to provide a wheel sensor installation device with a simple structure, good anti-displacement effect and high reliability after assembly, aiming at the problems of inconvenient use, poor fixing effect and poor stability of the wheel sensor installation structure.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions.

[0005] A wheel sensor installation device includes an adjustment bracket 1, a first rail clamping block 2, a second rail clamping block 3, a connecting bolt 4, a locking bolt 5, an adjusting nut and a locking nut;

[0006] The adjustment bracket 1 includes a connecting plate 10 and a plurality of adjusting plates 11 located at the bottom of the connecting plate 10; a plurality of locking screw holes 10b are dug downward on the connecting plate 10; a strip-shaped adjustment hole 11a is dug backward on the adjusting plate 11, and the strip-shaped adjustment hole 11a extends vertically;

[0007] The connecting bolt 4 is inserted into the strip-shaped adjustment hole 11a from front to back; the locking bolt 5 is installed upward from bottom in the locking screw hole 10b, and the locking nut is installed on the part of the locking bolt 5 extending out of the locking screw hole 10b;

[0008] The first rail clamping block 2 and the second rail clamping block 3 are respectively provided with through holes 9c for sleeving on the connecting bolt 4; wheel-rail positioning card slots 9a are dug on the opposite sides of the first rail clamping block 2 and the second rail clamping block 3;

[0009] The locking nut 6 is installed at the end of the connecting bolt 4 and presses the first rail clamping block 2.

[0010] For a further improvement or preferred embodiment of the aforementioned wheel sensor mounting device, the connecting plate 10 is a strip-shaped plate, the top of the connecting plate 10 is provided with a horizontal mounting surface 10a, and the locking screw holes 10b are arranged on the horizontal mounting surface 10a and there are at least two and are close to both ends of the connecting plate 10.

[0011] For a further improvement or preferred embodiment of the aforementioned wheel sensor mounting device, the rear side of the adjusting plate 11 is provided with a vertical limiting plane 11b;

[0012] The front side of the first rail clamping block 2 is a vertical plane and is in close contact with the limiting plane 11b, and anti-slip patterns 9b are respectively arranged on the vertical plane and the limiting plane 11b.

[0013] For a further improvement or preferred embodiment of the aforementioned wheel sensor mounting device, the anti-slip pattern 9b is composed of a plurality of rack-shaped structures extending in the horizontal direction.

[0014] For a further improvement or preferred embodiment of the aforementioned wheel sensor mounting device, the wheel-rail positioning card slot 9a refers to an open slot whose cross-sectional contour fits the cross-sectional contour of the wheel-rail.

[0015] For a further improvement or preferred embodiment of the aforementioned wheel sensor mounting device, at a position corresponding to the strip-shaped adjustment hole 11a on the front side of the adjusting plate 11, a first limiting slot 11c for restricting the bolt head of the connecting bolt 4 is provided.

[0016] For a further improvement or preferred embodiment of the aforementioned wheel sensor mounting device, at a position corresponding to the locking screw hole 10b at the bottom of the connecting plate 10, a second limiting slot 10c for restricting the bolt head of the locking bolt 5 is provided.

[0017] The beneficial effects are as follows:

[0018] In order to solve the problem of poor mounting and fixing effect of the wheel sensor, considering the sensor mounting method and the characteristics of the wheel-rail structure, the present application proposes a wheel sensor mounting device with a simple structure, convenient installation, good fixing effect, and high safety and reliability;

[0019] The device fully utilizes the bolt clamping block structure and anti-slip positioning to achieve a simple and reliable clamping and positioning scheme. The device has good expandability, and can conveniently carry out variant design on dimensions such as the length, width, and height of the structure according to the type and size of the sensor. It has good versatility and lower costs for subsequent use, maintenance, and upgrading. Description of the Drawings

[0020] Figure 1 It is the front view of the wheel sensor mounting device;

[0021] Figure 2 It is the assembly drawing of the wheel sensor mounting device;

[0022] Figure 3 is a schematic diagram of a wheel sensor mounting device Figure 1 ;

[0023] Figure 4 is a schematic diagram of a wheel sensor mounting device Figure 2 ;

[0024] Figure 5 is a schematic diagram of a wheel sensor mounting device Figure 3 ;

[0025] Among them, the reference numerals include:

[0026] Adjusting bracket 1, connecting plate 10, horizontal mounting surface 10a, locking screw hole 10b, second limiting groove 10c, adjusting plate 11, strip-shaped adjusting hole 11a, limiting plane 11b, first limiting groove 11c, first rail clamping block 2, second rail clamping block 3, connecting bolt 4, locking bolt 5, wheel-rail positioning card slot 9a, anti-slip pattern 9b, through hole 9c. Specific embodiments

[0027] The following describes the present utility model in detail with reference to specific embodiments.

[0028] A wheel sensor mounting device of the present utility model is mainly used to improve the installation and fixation of monitoring devices such as wheel sets or wheel-rail sensors of various types of railway vehicles, to improve the installation and fixation efficiency, enhance the clamping and fixing effect, avoid problems such as clamping failure caused by wheel-rail vibration, ensure the true and stable sensing signal, and at the same time improve the installation efficiency of the monitoring system and reduce the installation, maintenance and use costs of the corresponding structure.

[0029] The basic structure of the wheel sensor mounting device of the present utility model is as Figures 1 to 5 shown, and its core structure mainly includes an adjusting bracket 1, a first rail clamping block 2, a second rail clamping block 3, a connecting bolt 4, a locking bolt 5, an adjusting nut, and a locking nut.

[0030] The following describes the specific structure of the foregoing core structure in detail with reference to the accompanying drawings.

[0031] As Figure 1 , Figure 3 , Figure 4 , Figure 5 shown, the adjusting bracket is mainly used to form a basic connection structure, and while serving as a sensor support structure, it provides a support basis for other clamping and fixing structures.

[0032] The adjustment bracket 1 includes a connecting plate 10 and a number of adjusting plates 11 located at the bottom of the connecting plate 10; a number of locking screw holes 10b are dug downward on the connecting plate 10; a strip-shaped adjustment hole 11a is dug backward on the adjusting plate 11, and the strip-shaped adjustment hole 11a extends vertically.

[0033] For ease of processing and manufacturing, and at the same time to simplify the difficulty of assembly and use, in this embodiment, the connecting plate 10 adopts a strip-shaped plate structure, and the strip-shaped plate structure is adapted to various necessary supporting structures such as sensor installation boxes / installation brackets, etc. The top of the connecting plate 10 is set as a horizontal installation surface 10a for easy corresponding connection. Among them, the locking screw holes 10b are arranged on the horizontal installation surface 10a and there are at least two and are close to both ends of the connecting plate 10 to meet the basic assembly and fixing requirements. In actual use, according to the needs of the sensor installation structure, the size structure of the installation plate and the installation surface, as well as the number and position of the required locking screw holes, can be flexibly configured.

[0034] Among them, the connecting bolt 4 is inserted into the strip-shaped adjustment hole 11a from front to back; the locking bolt 5 is installed from bottom to top in the locking screw hole 10b, and the locking nut is installed on the part of the locking bolt 5 that extends out of the locking screw hole 10b; through holes 9c for sleeving on the connecting bolt 4 are respectively provided on the first rail block 2 and the second rail block 3; a wheel-rail positioning card slot 9a is dug on the relative side of the first rail block 2 and the second rail block 3; the locking nut 6 is installed at the end of the connecting bolt 4 and presses against the first rail block 2.

[0035] Among them, the wheel-rail positioning card slot 9a refers to an open slot whose cross-sectional contour fits the cross-sectional contour of the wheel-rail.

[0036] Such as Figure 2 shown, through the mutual cooperation of the connecting bolt, the card block and the connecting bolt, the fixed connection between the device body and the wheel-rail can be effectively realized, ensuring the stability and effectiveness of the structure.

[0037] To improve the fixing effect and prevent the clamping surface from sliding due to vibration, the rear side of the adjusting plate 11 is set as a vertical limiting plane 11b; the front side of the first rail block 2 is a vertical plane and is closely attached to the limiting plane 11b, and anti-slip lines 9b are respectively provided on the vertical plane and the limiting plane 11b.

[0038] As a preferred implementation manner, the anti-slip line 9b is composed of a plurality of rack-shaped structures extending in the horizontal direction.

[0039] To prevent the bolt from rotating and loosening by itself, a first limiting groove 11c for restricting the bolt head of the connecting bolt 4 is provided at a position corresponding to the strip-shaped adjustment hole 11a on the front side of the adjusting plate 11. A second limiting groove 10c for restricting the bolt head of the locking bolt 5 is provided at a position corresponding to the locking screw hole 10b at the bottom of the connecting plate 10.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.

Claims

1. A wheel sensor mounting device, characterized in that: It comprises an adjustment bracket (1), a first rail block (2), a second rail block (3), a connecting bolt (4), a locking bolt (5), an adjusting nut and a locking nut; The adjustment bracket (1) comprises a connecting plate (10) and a plurality of adjustment plates (11) located at the bottom of the connecting plate (10); a plurality of locking screw holes (10b) are dug downward on the connecting plate (10); a strip-shaped adjustment hole (11a) is dug backward on the adjustment plate (11), and the strip-shaped adjustment hole (11a) extends vertically; The connecting bolt (4) is inserted into the strip-shaped adjustment hole (11a) from front to back; the locking bolt (5) is installed in the locking screw hole (10b) from bottom to top, and the locking nut is installed on the portion of the locking bolt (5) protruding from the locking screw hole (10b); The first rail block (2) and the second rail block (3) are respectively provided with through holes (9c) for sleeve-connecting to the connecting bolts (4); wheel-rail positioning grooves (9a) are dug out on the opposite sides of the first rail block (2) and the second rail block (3); The locking nut (6) is installed at the end of the connecting bolt (4) and presses the first rail block (2).

2. The wheel sensor mounting device according to claim 1, characterized in that: The connecting plate (10) is a strip-shaped plate, the top of the connecting plate (10) is arranged as a horizontal mounting surface (10a), and the locking screw holes (10b) are arranged on the horizontal mounting surface (10a) and are at least two and close to both ends of the connecting plate (10).

3. The wheel sensor mounting device according to claim 1, characterized in that: The rear side of the adjustment plate (11) is arranged as a vertical limiting plane (11b); The front side of the first rail block (2) is a vertical plane and is in close contact with the limiting plane (11b), and anti-slip grooves are respectively provided on the vertical plane and the limiting plane (11b).

4. The wheel sensor mounting device according to claim 3, characterized in that: The anti-slip pattern is composed of a plurality of rack-shaped structures extending in the horizontal direction.

5. The wheel sensor mounting device according to claim 1, characterized in that: The wheel-rail positioning slot (9a) refers to an open slot whose cross-sectional profile fits the wheel-rail cross-sectional profile.

6. The wheel sensor mounting device according to claim 1, characterized in that: A first limiting groove (11c) for limiting the bolt head of the connecting bolt (4) is provided at a position on the front side of the adjusting plate (11) corresponding to the strip-shaped adjusting hole (11a).

7. The wheel sensor mounting device according to claim 1, characterized in that: A second limiting groove (10c) for limiting the bolt head of the locking bolt (5) is provided at a position at the bottom of the connecting plate (10) corresponding to the locking screw hole (10b).