Frame cross beam
By designing a frame beam using high-grade ductile iron material and integral casting, combined with multiple installation functions and cross-set reinforcement ribs, the existing frame beam design complexity and insufficient stiffness are solved, and the vehicle weight reduction, fuel efficiency improvement and assembly efficiency improvement are achieved.
Patent Information
- Application Number
- CN202421928002.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing frame beams have complex designs, a lot of mold tooling, complex processes, and large space occupies, which is not conducive to the lightweight of the whole vehicle and is difficult to further improve the stiffness and strength of the beams.
A frame cross beam is designed, using high-grade ductile iron material, and is made of integral casting. Side hanging plates, black end hanging plates, outer end mounting hanging plates, high-voltage line fixing bosses, wheel cover mounting bosses, and first and second reinforcement ribs are installed on the beam body. Through the combination of these structures and materials, the rigidity and strength of the cross beam are enhanced.
By optimizing weight distribution and material utilization, the vehicle weight reduction is achieved, the vehicle's fuel efficiency and power performance is improved, the product's durability and reliability are ensured, the assembly process is simplified, the manufacturing and assembly costs are reduced, the beams are strengthened, and the vehicle's performance and driving safety are improved.
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Figure CN222921636U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile manufacturing, in particular to a frame crossbeam. Background Art
[0002] As a key component of the automobile frame system, the frame crossbeam plays an important role in automobile design and manufacturing. Its main function is to connect and support the longitudinal beams of the frame, thereby enhancing the overall strength and stiffness of the frame.
[0003] As an important component of the frame, the crossbeam is not only used to ensure the torsional stiffness of the frame and bear longitudinal loads, but also needs to support various components on the vehicle;
[0004] Most of the crossbeams of the frame are made of plate bending parts or sheet metal stamping parts, and are assembled by welding, riveting, screwing, etc. The structure is complex, the investment in die tooling is large, the process is complex, the occupied space is large, which is not conducive to the lightweight of the whole vehicle, and due to factors such as sheet metal processing technology structure, the stiffness and strength of the crossbeam body cannot be further improved. The prior art uses plate bending parts or sheet metal stamping parts and is assembled by welding, riveting, screwing, etc. The structure is complex. The main reason for this design lies in the limitation of traditional manufacturing processes, resulting in the need for components to be combined by mechanical connection methods, increasing the complexity of the structure and potential failure points.
[0005] Therefore, the utility model proposes a frame crossbeam. Content of the Utility Model
[0006] The purpose of the utility model is to solve the deficiencies existing in the prior art and provide a frame crossbeam.
[0007] To achieve the above purpose, the utility model adopts the following technical scheme: a frame crossbeam, including a beam body, a side hanging plate is fixedly connected to the beam body, a wheel housing mounting boss for fixing the wheel housing support platform is fixedly connected to the middle position of the beam body, a black end hanging plate and an outer end mounting hanging plate are respectively arranged on both sides of the beam body, two high-voltage wire fixing bosses are arranged on the top of the beam body, and a first reinforcing rib and a second reinforcing rib are fixedly connected to the beam body.
[0008] As a preferred implementation manner, an installation opening is formed on the beam body, and the black end hanging plate and the outer end mounting hanging plate are both fixedly connected to the installation opening on the beam body.
[0009] The technical effect of adopting the above further scheme is that the outer end hanging plate is used to stabilize and fix the position of the crossbeam in the frame, ensuring that when the crossbeam is subjected to external forces, it can effectively transfer the force to other parts of the frame, thereby enhancing the rigidity and stability of the entire frame structure. The inner end hanging plate is relatively firm to ensure the stability and reliability of the connection under various complex working conditions.
[0010] As a preferred embodiment, both the first reinforcing rib and the second reinforcing rib are installed at the middle position of the beam body.
[0011] The technical effect of adopting the above further solution is: The function of the reinforcing rib is to enhance the overall strength of the cross beam.
[0012] As a preferred embodiment, the beam body is designed with a circular cross-section, which is a gradually changing circular cross-section from the outer end to the inner end, and the circular cross-section has a smooth transition with equal thickness and is hollow in the middle.
[0013] The technical effect of adopting the above further solution is: This design optimizes the material distribution, ensures the structural strength while reducing the weight, and improves the overall performance.
[0014] As a preferred embodiment, the beam body, the side hanging plate, the black end hanging plate, the high-voltage wire fixing boss, the wheel cover mounting boss, the first reinforcing rib, and the second reinforcing rib are all made of high-grade ductile iron and are integrally cast and formed.
[0015] The technical effect of adopting the above further solution is: Integral casting and forming improves the production efficiency, reduces manufacturing defects, and ensures the consistency and reliability of the product.
[0016] As a preferred embodiment, the first reinforcing rib and the second reinforcing rib are arranged crosswise.
[0017] The technical effect of adopting the above further solution is: The outer end position is provided with an adaptive notch for avoidance according to the boundary interface, a hollow design is adopted, and the overall structure is strengthened by adding cross-shaped reinforcing ribs.
[0018] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0019] In the present utility model, by optimizing the weight distribution and material utilization, the vehicle weight is reduced, thereby improving the fuel efficiency and power performance of the automobile. At the same time, using high-grade ductile iron and adopting integral casting and forming ensures the durability and reliability of the product, extends the service life. In addition, the integrated multiple installation functions simplify the assembly process, improve the assembly efficiency, reduce the manufacturing and assembly costs. The crosswise arrangement of the reinforcing ribs further enhances the load-bearing capacity of the cross beam, enabling the vehicle to adapt to various complex working conditions, and overall enhancing the performance and driving safety of the vehicle. These comprehensive effects provide a better driving experience and a longer service life for the automobile, and ensure the stability and reliability of the vehicle under various driving conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1Schematic diagram of the connection position of the overall side hanging plate of the frame crossbeam provided by the present utility model;
[0021] Figure 2 Schematic diagram of the position for installing the scraping plate at the outer end of the frame crossbeam provided by the present utility model;
[0022] Figure 3 Schematic diagram of the high-voltage wire fixing boss of the frame crossbeam provided by the present utility model;
[0023] Figure 4 Schematic diagram of the connection relationship between the first reinforcing rib and the second reinforcing rib of the frame crossbeam provided by the present utility model.
[0024] Legend:
[0025] 1. Beam body; 2. Side hanging plate; 3. Black end hanging plate; 4. High-voltage wire fixing boss; 5. Wheelhouse mounting boss; 6. First reinforcing rib; 7. Second reinforcing rib; 8. Outer end mounting hanging plate. Specific implementation mode
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0027] This embodiment provides a technical solution. As Figures 1 to 4 shown, a frame crossbeam includes a beam body 1, a side hanging plate 2 is fixedly connected to the beam body 1, a wheelhouse mounting boss 5 for fixing the wheelhouse support is fixedly connected to the middle position of the beam body 1, a black end hanging plate 3 and an outer end mounting hanging plate 8 are respectively arranged on both sides of the beam body 1, two high-voltage wire fixing bosses 4 are arranged on the top of the beam body 1, and a first reinforcing rib 6 and a second reinforcing rib 7 are fixedly connected to the beam body 1;
[0028] In the present utility model, by optimizing the weight distribution and material utilization, the vehicle weight is reduced, thereby improving the fuel efficiency and power performance of the vehicle. At the same time, using high-grade ductile iron and adopting integral casting molding ensures the durability and reliability of the product, extends the service life. In addition, the integrated multiple installation functions simplify the assembly process, improve the assembly efficiency, reduce the manufacturing and assembly costs. The cross arrangement of the reinforcing ribs further enhances the load-bearing capacity of the crossbeam, enabling the vehicle to adapt to various complex working conditions, overall enhancing the vehicle performance and driving safety. These comprehensive effects provide a better driving experience and a longer service life for the vehicle, ensuring the stability and reliability of the vehicle under various driving conditions.
[0029] Furthermore, as Figures 1 to 4 shown, an installation opening is provided on the beam body 1. The black end hanging plate 3 and the outer end installation hanging plate 8 are both fixedly connected to the installation opening on the beam body 1. The outer end hanging plate is used to stabilize and fix the position of the cross beam in the vehicle frame, ensuring that when the cross beam is subjected to an external force, it can effectively transfer the force to other parts of the vehicle frame, thereby enhancing the rigidity and stability of the entire vehicle frame structure. The black end hanging plate 3 is relatively strong to ensure the stability and reliability of the connection under various complex working conditions.
[0030] The first reinforcing rib 6 and the second reinforcing rib 7 are both installed at the middle position of the beam body 1. The function of the reinforcing rib is to enhance the overall strength of the cross beam.
[0031] The beam body 1 is designed with a circular cross-section, which is a gradually changing circular cross-section from the outer end to the inner end. The circular cross-section has a smooth transition with equal thickness and is hollow in the middle. This design optimizes the material distribution, ensures the structural strength while reducing the weight, and improves the overall performance.
[0032] The beam body 1, the side hanging plate 2, the black end hanging plate 3, the high-voltage wire fixing boss 4, the wheel cover mounting boss 5, the first reinforcing rib 6, and the second reinforcing rib 7 are all made of high-grade ductile iron and are integrally cast. The integral casting improves the production efficiency, reduces the manufacturing defects, and ensures the consistency and reliability of the product.
[0033] In the above solution, there is also a problem that the strength of the beam body 1 may not be sufficient. As Figures 1 to 4 shown, the first reinforcing rib 6 and the second reinforcing rib 7 are cross-set, and the outer end position is provided with an adaptive notch for avoidance according to the boundary interface. A hollow design is adopted, and the overall structure is strengthened by adding cross-shaped reinforcing ribs.
[0034] Working principle:
[0035] As Figures 1-4 shown: The black end hanging plate 3 and the outer end installation hanging plate 8 stably connect the cross beam between the inner longitudinal beam and the outer side beam of the vehicle frame, ensuring that when the cross beam is subjected to an external force, it can effectively transfer the force to other parts of the vehicle frame, thereby enhancing the rigidity and stability of the entire vehicle frame structure. The wheel cover mounting boss 5 is used to fix the wheel cover support platform, which helps to disperse the load in the wheel area, while the high-voltage wire fixing boss 4 provides a fixing point for the high-voltage wire harness, ensuring the stability and safety of the wire harness. The cross-setting of the first reinforcing rib 6 and the second reinforcing rib 7, and their installation at the middle position of the beam body 1 significantly improve the overall strength of the cross beam, enabling the cross beam to better withstand the usage requirements of the vehicle under various complex working conditions.
[0036] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the relevant art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A frame crossbeam, characterized in that: The invention comprises a beam body (1), a side hanging plate (2) is fixedly connected to the beam body (1), a wheel cover mounting boss (5) for fixing a wheel cover support is fixedly connected to the middle position of the beam body (1), a black end hanging plate (3) and an outer end mounting hanging plate (8) are respectively arranged on both sides of the beam body (1), two high-voltage line fixing bosses (4) are arranged on the top of the beam body (1), and a first reinforcing rib (6) and a second reinforcing rib (7) are fixedly connected to the beam body (1).
2. A frame crossbeam according to claim 1, characterized in that: The beam body (1) is provided with a mounting opening, and the black end hanging plate (3) and the outer end mounting hanging plate (8) are both fixedly connected to the mounting opening on the beam body (1).
3. A frame crossbeam according to claim 2, characterized in that: The first reinforcing rib (6) and the second reinforcing rib (7) are both installed at the middle position of the beam body (1).
4. A frame crossbeam according to claim 3, characterized in that: The beam body (1) is designed to have a circular cross section, with a gradually changing circular cross section from the outer end to the inner end, a smooth transition of equal thickness in the circular cross section, and a hollow center.
5. A frame crossbeam according to claim 1, characterized in that: The beam body (1) and the side hanging plate (2), the black end hanging plate (3), the high-voltage line fixing boss (4), the wheel cover mounting boss (5), the first reinforcing rib (6) and the second reinforcing rib (7) are all made of high-grade ductile iron and are formed by integral casting.
6. A frame crossbeam according to claim 5, characterized in that: The first reinforcing ribs (6) and the second reinforcing ribs (7) are arranged crosswise.