Movable aluminum alloy welding material storage device
By using humidity sensors and dehumidifiers in the aluminum alloy welding material storage device, the pore problem caused by the welding material is solved, the strength and airtightness of the weld are improved, and the reliable management and safe operation of the welding material is achieved.
Patent Information
- Application Number
- CN202422082535.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-27
AI Technical Summary
When stored in the air, aluminum alloy welding materials are easily absorbed and moisture in the air becomes damp, resulting in pores in the weld, affecting the strength and air tightness of the weld.
A mobile aluminum alloy welding material storage device is designed, including a storage room, a wire bin, a wire bin, a control bin and a dehumidifier. The humidity is monitored through the humidity sensor. When the humidity exceeds the set value, the dehumidifier automatically operates to keep the humidity in the storage room stable.
Effectively prevent the welding material from becoming damp, reduce pores in the weld, improve the strength and airtight performance of the weld, and realize reliable management and safe operation of the welding material through self-locking doors and identity identification methods.
Smart Images

Figure CN222922061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding material storage, in particular to a mobile aluminum alloy welding material storage device. Background Art
[0002] In the welding process of GIS aluminum alloy shells, aluminum alloy welding materials are required. At present, when aluminum alloy welding materials are stored in the air, they are extremely easy to absorb moisture in the air and become damp, which will cause pores in the weld seam, affecting the weld strength and airtight performance. How to store them to meet the welding performance is the current problem. Content of the Utility Model
[0003] The utility model aims at the above problems and provides a mobile aluminum alloy welding material storage device with a simple structure and high reliability.
[0004] The technical solution of the utility model is as follows: a mobile aluminum alloy welding material storage device, including a storage chamber, the upper part of the storage chamber is successively provided with a wire spool storage bin, a welding wire storage bin and a control bin, and a dehumidifier is arranged at the lower part;
[0005] A wire spool storage bin front door is arranged on the front side of the wire spool storage bin on the storage chamber, and a wire spool storage bin rear door is arranged on the rear side;
[0006] A welding wire storage bin front door is arranged on the front side of the welding wire storage bin on the storage chamber, and a welding wire storage bin rear door is arranged on the rear side;
[0007] A humidity sensor is arranged in the storage chamber, a controller is arranged in the control bin, the humidity sensor is connected to the controller, and the controller is connected to the dehumidifier;
[0008] Universal wheels are arranged around the bottom of the storage chamber.
[0009] At least one support belt is respectively arranged in the wire spool storage bin and the welding wire storage bin,
[0010] A weight sensor is arranged at the bottom of the support belt, the weight sensor is connected to the controller, and the controller is connected to a mobile terminal through a wireless communication module.
[0011] At least one conveyor belt is respectively arranged in the wire spool storage bin and the welding wire storage bin.
[0012] A face recognition camera is arranged on the storage chamber,
[0013] The face recognition camera is connected to the controller,
[0014] The controller is used to control the opening and closing actions of the wire spool storage bin front door, the wire spool storage bin rear door, the welding wire storage bin front door and the welding wire storage bin rear door.
[0015] A storage battery is further included at the lower part of the storage chamber,
[0016] The storage battery is used to connect the controller and the dehumidifier.
[0017] A touch screen is provided on the front side of the control bin on the storage chamber, and the touch screen is connected to the controller.
[0018] During the operation of the present utility model, a humidity sensor is installed in the storage chamber, and a humidity value is set. When the set value is exceeded, the dehumidifier automatically operates to ensure the reliability of the humidity in the storage chamber.
[0019] A wire coil bin and a welding wire bin are arranged in the storage chamber, which is convenient for reasonable layout and placing different welding materials; there are self-locking doors on both the front side and the rear side, which is convenient for different personnel to operate; only the personnel who receive the welding materials have the right to open the front door, and only the administrator of the welding material library has the right to open the rear door, ensuring the reliable management of the welding materials. Universal wheels are arranged at the bottom of the storage chamber for convenient movement.
[0020] The present utility model is convenient for processing and has reliable operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. In the drawings, the various parts are not necessarily drawn to actual scale.
[0022] Figure 1 is a schematic structural diagram of the present utility model,
[0023] Figure 2 is Figure 1 a top view of
[0024] Figure 3 is Figure 1 a schematic structural diagram of the wire coil and welding wire stored in
[0025] In the figure, 1 is the storage chamber, 2 is the wire coil bin, 3 is the welding wire bin, 4 is the control bin, 5 is the dehumidifier, 6 is the front door of the wire coil bin, 7 is the rear door of the wire coil bin, 8 is the front door of the welding wire bin, 9 is the rear door of the welding wire bin, 10 is the universal wheel, 11 is the support belt, 12 is the conveyor belt, 13 is the face recognition camera, 14 is the storage battery, 15 is the touch screen, 16 is the wire coil, and 17 is the welding wire. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0029] As shown in the present utility model Figures 1-3 a mobile aluminum alloy welding consumable storage device, which includes a storage chamber 1. The upper part of the storage chamber is successively provided with a wire spool bin 2, a welding wire bin 3, and a control bin 4, and a dehumidifier 5 is provided at the lower part;
[0030] The wire spool bin 2 is used for placing wire spools 16, and the welding wire bin 3 is used for placing welding wires 17.
[0031] On the storage chamber 1, a front door 6 of the wire spool bin is provided on the front side of the wire spool bin 2, and a rear door 7 of the wire spool bin is provided on the rear side;
[0032] On the storage chamber 1, a front door 8 of the welding wire bin is provided on the front side of the welding wire bin 3, and a rear door 9 of the welding wire bin is provided on the rear side;
[0033] A humidity sensor is provided inside the storage chamber, a controller is provided inside the control bin 4, the humidity sensor is connected to the controller, and the controller is connected to the dehumidifier 5;
[0034] Universal wheels 10 are provided around the bottom of the storage chamber.
[0035] During the operation of the present utility model, by installing a humidity sensor (not shown in the figure) inside the storage chamber and setting a humidity value, when the humidity exceeds the set value (such as 60%), the dehumidifier automatically operates to ensure the reliability of the humidity inside the storage chamber.
[0036] The storage room is equipped with a wire spool bin and a welding wire bin, which facilitates reasonable layout and placement of different welding materials. There are self-locking doors on both the front and rear sides, making it convenient for different personnel to operate. Only the personnel who pick up the welding materials have the right to open the front door, and only the welding material warehouse administrator has the right to open the rear door, ensuring reliable management of the welding materials. Universal wheels are installed at the bottom of the storage room for easy movement.
[0037] At least one support belt 11 is respectively arranged in the wire spool bin and the welding wire bin.
[0038] A weight sensor is arranged at the bottom of the support belt, and the weight sensor is connected to a controller. The controller is connected to a mobile terminal through a wireless communication module.
[0039] In this way, a weight sensor (not shown in the figure) is arranged on each layer of the support belt. When the weight is lower than the set value, the controller automatically sends a reminder to the welding material warehouse administrator through the wireless network to replenish the welding materials in a timely manner.
[0040] In application, both the wire spool bin and the welding wire bin are divided into three layers, which can store 16 spools of ER5356, ER5183, and ER4043 wire spools commonly used for GIS aluminum alloy shell welding and 36 packages of straight welding wires respectively, meeting the demand of a workshop for 2 days.
[0041] At least one conveyor belt 12 is respectively arranged in the wire spool bin and the welding wire bin.
[0042] By setting the conveyor belt, it is convenient to convey the wire spools and welding wires, facilitating operation.
[0043] A face recognition camera 13 is installed on the storage room.
[0044] The face recognition camera is connected to the controller.
[0045] The controller is used to control the opening and closing actions of the front door of the wire spool bin, the rear door of the wire spool bin, the front door of the welding wire bin, and the rear door of the welding wire bin.
[0046] In this way, by equipping with an identity recognition means, only the administrator and relevant authorized personnel can select the required welding materials through face recognition. In application, the front and rear doors can be controlled by cylinders, and the controller controls the cylinder actions. Figure 2 The opening states of the front door of the wire spool bin, the rear door of the wire spool bin, the front door of the welding wire bin, and the rear door of the welding wire bin are shown.
[0047] The lower part of the storage room 1 further includes a storage battery 14.
[0048] The storage battery is used to connect the controller and the dehumidifier.
[0049] In the normal state, power is supplied through the power supply. The storage battery is set to facilitate emergency auxiliary power supply.
[0050] A touch screen 15 is provided on the front side of the control bin on the storage chamber, and the touch screen is connected to the controller.
[0051] By providing the touch screen, it is convenient to display, such as humidity, and operations such as power switch operations.
[0052] Regarding the content disclosed in this case, the following points need to be explained:
[0053] (1) The attached drawings of the embodiments disclosed in this case only relate to the structures involved in the embodiments disclosed in this case, and other structures can refer to the general design;
[0054] (2) Without conflict, the embodiments disclosed in this case and the features in the embodiments can be combined with each other to obtain new embodiments;
[0055] The above is only the specific implementation manner disclosed in this case, but the protection scope of this disclosure is not limited thereto. The protection scope disclosed in this case shall be subject to the protection scope of the claims.
Claims
1. A mobile aluminum alloy welding material storage device, comprising a storage chamber, characterized in that: The upper part of the storage chamber is provided with a wire bin, a welding wire bin and a control bin in sequence, and the lower part is provided with a dehumidifier; The storage chamber is provided with a wire winding bin front door on the front side of the wire winding bin and a wire winding bin rear door on the rear side; The storage chamber is provided with a welding wire bin front door on the front side of the welding wire bin and a welding wire bin rear door on the rear side; A humidity sensor is provided in the storage chamber, a controller is provided in the control chamber, the humidity sensor is connected to the controller, and the controller is connected to the dehumidifier; Universal wheels are arranged around the bottom of the storage chamber.
2. A mobile aluminum alloy welding material storage device according to claim 1, characterized in that: At least one supporting belt is provided in each of the wire bin and the welding wire bin. A weight sensor is provided at the bottom of the support belt, and the weight sensor is connected to a controller, and the controller is connected to a mobile terminal via a wireless communication module.
3. The mobile aluminum alloy welding material storage device according to claim 1, characterized in that: At least one conveyor belt is respectively arranged in the wire bin and the welding wire bin.
4. A mobile aluminum alloy welding material storage device according to any one of claims 1 to 3, characterized in that: The storage room is provided with a face recognition camera. The face recognition camera is connected to the controller. The controller is used to control the opening and closing actions of the wire bin front door, the wire bin rear door, the welding wire bin front door and the welding wire bin rear door.
5. The mobile aluminum alloy welding material storage device according to claim 1, characterized in that: The lower part of the storage chamber also includes a battery. The storage battery is used to connect the controller and the dehumidifier.
6. The mobile aluminum alloy welding material storage device according to claim 1, characterized in that: A touch screen is provided on the storage chamber at the front side of the control compartment, and the touch screen is connected to the controller.