Movable hanging basket construction structure for installing belt dividing machine electric pipe box in bridge

By designing the bridge's central belt mechanical and electrical tube box to install a mobile hanging basket construction structure, including a mobile car hanging basket, temporary hanging device and a pipe box bridging concrete rapid encapsulation system, the existing hanging basket has been solved, and automated movement is achieved, and construction efficiency and safety is improved.

CN222923612UActive Publication Date: 2025-05-30CHINA RAILWAY FIRST GRP ELECTRICAL SERVICE ENG CO LTD +1
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Patent Information

Application Number
CN202421884373.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-30
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing hanging basket requires manpower to move when the working surface changes, which is cumbersome and affects the service life. It is difficult to meet construction needs when the working surface is limited, and its safety performance is low.

Method used

A construction structure for installing mobile hanging baskets with mechanical and electrical tube boxes in the bridge is designed, including a mobile car hanging basket, a temporary hanging device and a concrete rapid encapsulation system for pipe box crossing abutment. The electric motor drives the car hanging basket, and the temporary hanging device improves safety, and the rapid encapsulation system for pipe box crossing abutment is convenient and efficient.

Benefits of technology

The automatic movement of the hanging basket is realized, the manpower operation is reduced, the service life of the hanging basket is extended, the construction efficiency and safety is improved, and the construction needs are met for limited time on the working surface.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a movable hanging basket construction structure for installing a belt dividing electric pipe box in a bridge, which is characterized in that a movable trolley hanging basket placed on a bridge floor and a movable hanging basket placed on an anti-collision guardrail do not need to be manually moved to a next working surface, the operation is simple, the abrasion of the hanging baskets is reduced, and the service life of the hanging baskets is prolonged; the guardrail gap bridge bracket can avoid fatigue damage of welding spots due to the mechanical vibration principle of the bracket, and the potential safety hazard of construction is reduced; the temporary hanging device for the electromechanical tube box can play a role in temporarily hanging the electromechanical tube box, is reasonable in structural stress form, and has better technical and economic benefits; the rapid concrete encapsulating system for the tube box bridge abutment can be used for rapidly encapsulating the electromechanical tube box of the bridge abutment, and construction is convenient and efficient.
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Description

Technical Field

[0001] The utility model relates to a movable hanging basket construction structure for installing mechanical and electrical pipe boxes in the median strip of a bridge, belonging to the technical field of highway bridges, and is applicable to the installation construction of mechanical and electrical pipe boxes under the condition of the median strip of a bridge. Background Art

[0002] With the development of modern bridge technology, cantilever continuous bridges spanning rivers, valleys, and roads are increasingly widely used. The key technology for the construction and installation of pipe boxes on bridge guardrails is the hanging basket. The hanging basket is installed on the already cast bridge concrete guardrail, and the construction and installation work of pipe box brackets and pipe boxes on the bridge guardrail are all carried out on the hanging basket. The construction or installation work inside the bridge concrete guardrail is very convenient, but the construction or installation work on its outside is not easy to carry out. In order to carry out the construction or installation work on the outside of the bridge guardrail, construction workers often need to operate on the outside of the bridge guardrail, which cannot guarantee the safety of construction workers.

[0003] Here, hanging baskets have gradually emerged on the market to help workers carry out construction or installation on the outside of the bridge guardrail, but the existing hanging baskets have the following deficiencies:

[0004] 1) When the working surface changes, it is necessary to manually move the hanging basket to the next working surface, which is cumbersome to operate, increases the wear of the hanging basket, and affects the service life of the hanging basket.

[0005] 2) When the working surface is limited, the existing aerial work equipment or hanging basket equipment on the market are all vehicle-mounted or large-scale electric equipment, which cannot meet the construction needs.

[0006] 3) The hanging basket of the existing technology is supported and fixed by counterweights or with the help of external forces. When the external force deviates in position or there is a problem with the counterweight, the hanging basket will relatively shift in position, and there is an easy risk of the hanging basket falling, and the safety performance of the hanging basket is relatively low.

[0007] For the research and development and construction of a movable hanging basket for installing mechanical and electrical pipe boxes in the median strip of a bridge, it is urgently necessary to propose a hanging basket that can improve construction efficiency while ensuring project quality and safety. Content of the Utility Model

[0008] The purpose of the utility model is to provide a movable hanging basket construction structure for installing mechanical and electrical pipe boxes in the median strip of a bridge, which is used to improve the efficiency of the research and development and construction of the movable hanging basket for installing mechanical and electrical pipe boxes in the median strip of a bridge, ensure construction safety, and ensure project quality and safety. To achieve the above purpose, the utility model adopts the following technical solutions: The movable hanging basket construction structure for installing mechanical and electrical pipe boxes in the median strip of a bridge includes:

[0009] The mobile trolley hanging basket placed on the bridge deck includes a mobile trolley and a hanging basket structure, which is composed of wheels, a trolley base, a counterweight box and a trolley frame; the hanging basket structure is composed of a trolley cantilever beam, a diagonal bracing angle steel, a channel steel vertical pole and a hanging basket;

[0010] The mobile hanging basket placed on the anti-collision guardrail includes a cantilever beam, rubber pulleys, pulley sleeves, brake pads, section steel vertical poles, hanging basket cross bars and a hanging basket base. One or more pulley sleeves are respectively arranged at the bottom of the left and right ends of the cantilever beam, and each pulley sleeve is installed with a rubber pulley and a brake pad. A plurality of section steel vertical poles are installed at the bottom of the middle section of the cantilever beam, and the left and right adjacent section steel vertical poles are connected and fixed through the hanging basket cross bars. A hanging basket base is arranged at the bottom of all the section steel vertical poles;

[0011] The temporary hanging device includes an angle steel support vertical pole, an angle steel support cross bar and an angle steel bracket;

[0012] The mechanical and electrical pipe box includes a silicon core pipe, a polyurethane mechanical and electrical pipe box and a pipe box cover;

[0013] The rapid concrete encapsulation system for the pipe box bridge crossing platform includes an outer formwork for the electrical pipe box, a concrete pipe and a fixing nut.

[0014] Further, anchor bolt holes are provided on the angle steel support vertical pole and welded to the angle steel support cross bar.

[0015] Further, the polyurethane mechanical and electrical pipe box is installed between two angle steel brackets, made through the angle steel brackets, the silicon core pipe is placed inside the polyurethane mechanical and electrical pipe box, and then the pipe box cover is installed on the top of the polyurethane mechanical and electrical pipe box.

[0016] Further, the outer formwork of the pipe box is arranged on the outer surface of the concrete pipe, and an installation groove for installing the concrete funnel-shaped inlet is provided on the outer formwork of the pipe box located on the upper surface of the concrete pipe. Through holes for fixing the concrete funnel-shaped inlet are provided on the installation groove, and corresponding threaded holes are provided on the concrete funnel-shaped inlet.

[0017] The beneficial effects of the utility model are:

[0018] 1) The mobile trolley hanging basket does not need to manually move the hanging basket to the next working surface, and can be driven by driving sources such as electric motors. The operation is simple, and the wear of the hanging basket can be effectively reduced and the service life of the hanging basket can be prolonged;

[0019] 2) The structure of the temporary hanging device is firm, which can avoid the fatigue failure of the welding points of the bracket due to the principle of mechanical vibration, and reduce the potential safety hazards of construction;

[0020] 3) Moreover, the temporary hanging device can play a role in temporarily hanging the mechanical and electrical pipe box, and the structural stress form is reasonable, with good technical and economic benefits;

[0021] 4) The rapid encapsulation system of the concrete for the pipe box crossover platform can rapidly encapsulate the mechanical and electrical pipe box of the crossover platform (since the length of the mechanical and electrical pipe box is very long, almost the same as the length of the bridge, so the mechanical and electrical pipe box will pass through the abutment. When passing through the abutment, the rapid encapsulation system of the concrete for the pipe box crossover platform can rapidly encapsulate it to play a fixing role), and the construction is convenient and efficient. Description of the Drawings

[0022] Figure 1 It is a schematic structural diagram of a mobile trolley hanging basket placed on the bridge deck;

[0023] Figure 2 It is a schematic structural diagram of a mobile hanging basket placed on the anti-collision guardrail;

[0024] Figure 3 It is a schematic structural diagram of a temporary fixing device;

[0025] Figure 4 It is a schematic plan view of the temporary fixing device;

[0026] Figure 5 It is a schematic installation diagram of the mechanical and electrical pipe box;

[0027] Figure 6 It is a schematic structural diagram of the rapid encapsulation technology of the concrete for the pipe box crossover platform.

[0028] Description of the reference numerals: 1, bridge deck; 2, anti-collision guardrail; 3, wheel; 4, trolley base; 5, counterweight box; 6, trolley frame; 7, trolley cantilever beam; 8, diagonal bracing angle steel; 9, channel steel vertical pole; 10, hanging basket; 11, main beam; 12, rubber pulley; 13, pulley sleeve; 14, brake pad; 15, cantilever beam; 16, section steel vertical pole; 17, hanging basket cross bar; 18, hanging basket base; 19, angle steel bracket; 20, angle steel support cross bar; 21, weld seam; 22, anchor bolt hole; 23, angle steel support vertical pole; 24, silicon core pipe; 25, polyurethane mechanical and electrical pipe box; 26, pipe box cover; 27, anchor bolt; 28, funnel-shaped concrete inlet; 29, outer formwork of the mechanical and electrical pipe box; 30, concrete pipeline; 31, fixing nut; 32, abutment. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. In addition, it should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

[0030] Embodiment 1

[0031] The movable hanging basket construction structure for the installation of mechanical and electrical pipe boxes in the median strip of a bridge related to the present utility model includes:

[0032] A movable trolley hanging basket placed on the bridge deck, a movable hanging basket placed on the crash barrier 2, a temporary fixing device, a mechanical and electrical pipe box, and a rapid encapsulation system for the concrete of the pipe box bridge platform.

[0033] As Figure 1 shown, the movable trolley hanging basket placed on the bridge deck includes a movable trolley and a hanging basket structure, which is composed of wheels 3, a trolley base 4, a counterweight box 5, and a trolley frame 6. The hanging basket structure is composed of a trolley cantilever beam 7, a diagonal bracing angle steel 8, a channel steel vertical pole 9, and a hanging basket 10.

[0034] As Figure 2 shown, the movable hanging basket placed on the crash barrier 2 includes a cantilever beam 15, a rubber pulley 12, a pulley sleeve 13, a brake pad 14, a section steel vertical pole 16, a hanging basket cross bar 17, and a hanging basket base 18. One or more pulley sleeves 13 are respectively provided at the bottom of the left and right ends of the cantilever beam 15, and each pulley sleeve 13 is installed with a rubber pulley 12 and a brake pad 14. A plurality of section steel vertical poles 16 are installed at the bottom of the middle section of the cantilever beam 15, and the left and right adjacent two section steel vertical poles 16 are connected and fixed by the hanging basket cross bar 17. A hanging basket base 18 is provided at the bottom of all the section steel vertical poles 16.

[0035] As Figure 3 、 Figure 4 shown, the temporary fixing device includes an angle steel support vertical pole 23, an angle steel support cross bar 20, and an angle steel bracket 19. The angle steel bracket 19 and the angle steel support cross bar 20 are firmly connected by welding seams 21. Anchor bolt holes 22 are provided on the angle steel support vertical pole 23 and are welded to the angle steel support cross bar 20.

[0036] As Figure 5 shown, the installation of the temporary fixing device and the mechanical and electrical pipe box includes first installing the angle steel support vertical pole 23, the angle steel support cross bar 20, and the angle steel bracket 19 on the main beam 11 and connecting them to the crash barrier 2 through anchor bolts 27. During installation, the polyurethane mechanical and electrical pipe box 25 is installed between two angle steel brackets 19, made by the angle steel brackets 19, and the silicon core pipe 24 is placed inside the polyurethane mechanical and electrical pipe box 25. Then, a pipe box cover 26 is installed on the top of the polyurethane mechanical and electrical pipe box 25. The silicon core pipe 24, the polyurethane mechanical and electrical pipe box 25, and the pipe box cover 26 are installed on the angle steel brackets 19.

[0037] As Figure 6As shown in the figure, the rapid encapsulation technology of the pipe box crossover platform concrete consists of a concrete funnel-shaped inlet 28, an outer formwork 29 of the mechanical and electrical pipe box, a concrete pipeline 30, and a fixing nut 31. The outer formwork 29 of the mechanical and electrical pipe box is arranged on the outer surface of the concrete pipeline 30. An installation groove for installing the concrete funnel-shaped inlet 28 is provided on the outer formwork 29 of the mechanical and electrical pipe box located on the upper surface of the concrete pipeline 30. A through hole for fixing the concrete funnel-shaped inlet 28 is provided on the installation groove, and corresponding threaded holes are provided on the concrete funnel-shaped inlet 28.

[0038] Example Two

[0039] Construction method of the movable hanging basket construction structure for installing the mechanical and electrical pipe box in the median strip of the bridge:

[0040] S1. Install the movable trolley hanging basket placed on the bridge deck:

[0041] First, splice the movable trolley on the bridge deck, then weld the trolley cantilever beam 7 and the diagonal bracing angle steel 8 on the movable trolley, connect the channel steel vertical pole 9 outside the anti-collision guardrail 2, and finally install the hanging basket 10;

[0042] S2. Install the movable hanging basket placed on the anti-collision guardrail 2:

[0043] Pre-weld and assemble the cantilever beam 15, the section steel vertical pole 16, the hanging basket cross bar 17, and the hanging basket base 18 together, and symmetrically install rubber pulleys 12, pulley sleeves 13, and brake pads 14 on the cantilever beam 15 to form a movable hanging basket, and place the overall movable hanging basket on the anti-collision guardrail 2 on the main beam 11;

[0044] S3. Assemble the temporary hanging device:

[0045] First, install the angle steel support vertical pole 23 outside the anti-collision guardrail 2, and then firmly connect the angle steel bracket 19 and the angle steel support cross bar 20 by welding seam 21;

[0046] S4. Construct the temporary hanging device and the mechanical and electrical pipe box:

[0047] After welding and assembling the angle steel support vertical pole 23, the angle steel support cross bar 20, and the angle steel bracket 19, fix them on the anti-collision guardrail 2 through the anchor bolts 27 as the temporary hanging device;

[0048] Install the silicon core pipe 24, the polyurethane mechanical and electrical pipe box 25, and the pipe box cover 26 on the angle steel bracket 19;

[0049] S5. Install the rapid encapsulation system for the pipe box crossover platform concrete:

[0050] Install the external formwork 29 of the mechanical and electrical pipe box and the concrete pipe 30 on the abutment 32. Subsequently, set the concrete funnel-shaped inlet 28 on the external formwork 29 of the mechanical and electrical pipe box and connect it to the concrete pipe 30. Finally, fix it with the fixing nut 31.

[0051] The utility model is not limited to the above best implementation mode. Any person can obtain other various forms of products under the inspiration of the utility model. However, no matter what changes are made in its shape or structure, as long as it has the same or similar technical solutions as this application, it falls within the protection scope of the utility model.

Claims

1. The mobile hanging basket construction structure for installing the electromechanical pipe box in the middle of the bridge is characterized by: include: A mobile trolley hanging basket placed on a bridge deck comprises a mobile trolley and a hanging basket structure, the trolley is composed of wheels (3), a trolley base (4), a counterweight box (5) and a trolley frame (6), and the hanging basket structure is composed of a trolley cantilever beam (7), a diagonal bracing angle steel (8), a channel steel vertical rod (9) and a hanging basket (10); A mobile hanging basket placed on an anti-collision guardrail (2) comprises a cantilever beam (15), a rubber pulley (12), a pulley sleeve (13), a brake pad (14), a steel vertical pole (16), a hanging basket cross bar (17) and a hanging basket base (18), wherein one or more pulley sleeves (13) are respectively arranged at the bottom of the left and right ends of the cantilever beam (15), each of the pulley sleeves (13) is equipped with a rubber pulley (12) and a brake pad (14), a plurality of steel vertical poles (16) are installed at the bottom of the middle section of the cantilever beam (15), two adjacent steel vertical poles (16) on the left and right are connected and fixed by a hanging basket cross bar (17), and a hanging basket base (18) is arranged at the bottom of all the steel vertical poles (16); A temporary hanging device comprises an angle steel support vertical rod (23), an angle steel support horizontal rod (20) and an angle steel bracket (19); An electromechanical pipe box, comprising a silicon core pipe (24), a polyurethane electromechanical pipe box (25) and a pipe box cover (26); A pipe box bridge abutment concrete rapid encapsulation system comprises an electric pipe box outer template (29), a concrete pipe (30) and a fixing nut (31).

2. The mobile hanging basket construction structure for installing the electromechanical pipe box in the middle of the bridge as claimed in claim 1 is characterized in that: The angle steel support upright (23) is provided with an anchor hole (22) and is welded to the angle steel support cross bar (20).

3. The mobile hanging basket construction structure for installing the electromechanical pipe box in the middle of the bridge as claimed in claim 1 is characterized in that: The polyurethane electromechanical pipe box (25) is installed between two angle steel brackets (19), and is made by the angle steel brackets (19). The silicon core tube (24) is placed inside the polyurethane electromechanical pipe box (25), and then a pipe box cover (26) is installed on the top of the polyurethane electromechanical pipe box (25).

4. The mobile hanging basket construction structure for installing the electromechanical pipe box in the middle of a bridge as described in any one of claims 1 to 3 is characterized in that: The electromechanical pipe box outer template (29) is arranged on the outer surface of the concrete pipe (30), and the electromechanical pipe box outer template (29) located on the upper surface of the concrete pipe (30) is provided with a mounting groove for mounting the concrete funnel-shaped inlet (28), and the mounting groove is provided with a through hole for fixing the concrete funnel-shaped inlet (28), and the concrete funnel-shaped inlet (28) is provided with a corresponding threaded hole.