The invention discloses a
residual stress detection method and
system based on dual-scale contour fusion and three-dimensional stress constraint, and belongs to the technical field of material
mechanical property testing. The method comprises the following steps: preparing a micro-pit array with a nano-scale corrugated structure and a reinforced
coating on the surface of a sample by adopting a
femtosecond laser double-beam interference technology as a high-precision reference mark; stress freezing release is achieved through a
liquid nitrogen atomization spraying auxiliary low-temperature micro-
cutting technology, and
cutting heat-force damage is effectively restrained; the
white light interferometer and the
laser confocal microscope are combined for multi-mode scanning, and high-
signal-to-
noise-ratio surface
topography data are obtained; adopting a
deep learning algorithm to realize sub-pixel-
level data registration and fusion; a cube is
cut from the interior of a sample innovatively through an
electrolysis-assisted low-speed
wire cutting technology to serve as a three-dimensional stress constraint body, and the accurate geometric contour of the cube serves as a physical calibration reference; and finally, establishing an anisotropic inversion model based on a
crystal plasticity theory, training a neural
network agent model by taking cube data as a priori constraint condition, carrying out iterative calculation in combination with multi-
modal fusion data, and reconstructing a three-dimensional
residual stress field with a spatial resolution of 50 microns. According to the method, by introducing the physical calibration reference, the precision and reliability of
stress field reconstruction are remarkably improved, and the problems that a traditional method is large in model error and lacks three-dimensional constraint are solved.