Drying device for chemical fiber material after dyeing
By designing a post-drying drying device for chemical fiber materials, the combination of rotating discs, gears, winding rollers and hot airboxes is used to solve the problems of uneven drying of fiber wires and stickiness, achieving a more efficient and uniform drying effect.
Patent Information
- Application Number
- CN202421709355.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the existing chemical fiber material dyeing process, the fiber wires are unevenly drying after being wound and dyed due to the large thickness of the thread roll, and are prone to sticking due to uneven stacking or winding.
A chemical fiber material dyeing drying device is designed. Through the cooperation of rotating discs, gears, winding rollers, motors and hot air box, the dyed fiber wires are dispersed onto multiple small-diameter winding rollers, reducing the thickness of the wire coil, and uniformly wrapping the fiber wires through the guide mechanism to reduce the risk of stickiness, while using the hot air box to improve drying efficiency.
It effectively reduces the thickness of a single wire roll, improves drying efficiency, reduces the contact area and pressure between fiber wires, reduces the risk of stickiness, and achieves a more uniform and efficient drying process.
Smart Images

Figure CN222925918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical fiber material dyeing equipment, in particular to a chemical fiber material drying device after dyeing. Background Art
[0002] Chemical fiber materials, namely chemical fibers, are fibers with textile properties made from natural polymer compounds or artificially synthesized polymer compounds through processes such as preparation of spinning solution, spinning and post-treatment. When fiber products are colored, most of them are directly dyed on the fiber threads, and then the colored fiber threads are used to weave the finished products;
[0003] The existing dyeing process for fiber threads requires soaking the base color fiber threads in a dye and then drying them. In the traditional dyeing method, a single-drum winding is used when winding the dyed fiber threads, which makes the wire roll thick and difficult to dry. In addition, the threads are often easily stuck together due to uneven stacking or winding. Utility Model Content
[0004] The purpose of the utility model is to provide a device for drying chemical fiber materials after dyeing, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A device for drying chemical fiber materials after dyeing comprises an operating table, wherein the operating table comprises a base, the bottom surface of the base is fixedly connected to four supporting legs, the top surface of the base is symmetrically provided with two notches, a dyeing box is embedded and fixed in each of the two notches, a tension adjustment mechanism is fixedly connected to the top surface of the base at a position corresponding to the dyeing box, a connecting plate 2 is fixedly connected to the top surface of the base, two opposite side walls of the connecting plate 2 are rotatably connected to a winding mechanism, and a guiding mechanism is fixedly connected to the top surface of the base located between the dyeing box and the winding mechanism.
[0007] Furthermore, a connecting plate 1 is fixedly connected to the top surface of the base away from the position where the winding mechanism is located, two opposite side walls of the connecting plate 1 are rotatably connected to pay-off rollers, the other ends of the two pay-off rollers are rotatably connected to side frames 1, the bottom surfaces of the two side frames 1 are fixedly connected to the top surface of the base, the opposite side walls of the two side frames 1 are fixedly connected to motor seats 1, the top surfaces of the two motor seats 1 are fixedly connected to motors 1, and the motor shafts of the two motors 1 are respectively transmission-connected to one end of the two pay-off rollers.
[0008] Furthermore, the two winding mechanisms each include a disc, the side walls of the two discs are respectively rotatably connected to the two opposite side walls of the connecting plate 2, the opposite side walls of the two discs are rotatably connected to a plurality of winding rollers at equal angles, the other ends of the plurality of winding rollers are rotatably connected to a rotating disc, the other side wall of the rotating disc is rotatably connected to a side frame 2, the bottom surface of the side frame 2 is fixedly connected to the top surface of the base, the side wall of the side frame 2 is provided with a motor 3, the bottom surface of the motor 3 is fixedly connected to the top surface of the base, and the motor shaft of the motor 3 is connected to the outer wall of the rotating disc via a pulley transmission.
[0009] Furthermore, the side wall of the side frame 2 is fixedly connected to the motor seat 2, the top surface of the motor seat 2 is fixedly connected to the motor 2, the side wall of the rotating disk is rotatably connected to the gear 1, the motor shaft of the motor 2 is transmission connected to the motor 2, the outer walls of several winding rollers are sleeved and fixed with the gear 2, several of the gears 2 are meshed with the gear 1 for transmission, and the surfaces of several winding rollers are coated with an anti-stick coating.
[0010] Furthermore, the tension adjustment mechanism includes a portal frame, the bottom end of the portal frame is fixedly connected to the top surface of the base, two electric telescopic rods are fixedly connected to the inner top surface of the portal frame and the positions corresponding to the two dyeing boxes, the bottom ends of the two electric telescopic rods are fixedly connected to connecting blocks, a rotating shaft is rotatably connected between the two connecting blocks, and a wire pulley is fixedly sleeved on the outer wall of the rotating shaft.
[0011] Furthermore, the guiding mechanism comprises two supporting frames, a screw rod is rotatably connected between the two supporting frames, a round rod is fixedly connected between the two supporting frames, a limiting ring is fixedly sleeved on the middle position of the screw rod, the outer walls of the screw rod divided into two areas by the limiting ring are both screwed and connected with moving blocks, the two moving blocks are both slidably connected to the outer walls of the round rod, the top surfaces of the two moving blocks are fixedly connected with wire rings, the outer wall of one of the supporting frames is fixedly connected with a motor four, and the motor shaft of the motor four is transmission-connected to one end of the screw rod.
[0012] Furthermore, a hot air box is fixedly connected to the bottom surface of the base at the position where the guide mechanism and the winding mechanism are located, and a plurality of air holes are opened at equal distances on the top surface of the base corresponding to the position of the hot air box.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. Through the cooperative setting among the rotating disc, the second gear, the winding roller, the disc, the second motor, the first gear, the third motor, the pulley and the hot air box, the dyed fiber silk threads can be dispersed onto multiple winding rollers with small diameters, effectively reducing the thickness of a single coil. The thinner coil increases the gap between the fiber silk threads, which is beneficial to the penetration and circulation of hot air and improves the drying efficiency.
[0015] 2. Through the cooperative setting among the support frame, the fourth motor, the lead screw, the limit ring, the round rod, the moving block, the wire guiding ring and the winding mechanism, the wire guiding ring that reciprocates with the moving block can guide the fiber silk threads to be evenly and orderly wound around the winding roller, reducing the contact area and pressure between the silk threads, thereby reducing the risk of adhesion. Brief Description of the Drawings
[0016] Figure 1 is the overall structural schematic diagram of a drying device for dyed chemical fiber materials of the present utility model;
[0017] Figure 2 is the structural schematic diagram of the operating table in the present utility model;
[0018] Figure 3 is the structural schematic diagram of the winding mechanism in the present utility model;
[0019] Figure 4 is the structural schematic diagram of the tension adjusting mechanism in the present utility model;
[0020] Figure 5 is the structural schematic diagram of the guiding mechanism in the present utility model.
[0021] In the figure: 100, operating table; 110, base; 111, support leg; 112, first connecting plate; 113, second connecting plate; 114, air hole; 115, hot air box; 120, first side frame; 121, first motor seat; 122, first motor; 123, unwinding roller; 130, dyeing box; 200, tension adjusting mechanism; 210, portal frame; 220, electric telescopic rod; 221, connecting block; 222, rotating shaft; 223, wire guiding wheel; 300, winding mechanism; 310, second side frame; 311, second motor seat; 312, second motor; 313, first gear; 320, rotating disc; 321, second gear; 322, winding roller; 323, disc; 330, third motor; 331, pulley; 400, guiding mechanism; 410, support frame; 420, fourth motor; 421, lead screw; 422, limit ring; 430, round rod; 440, moving block; 441, wire guiding ring. Detailed Embodiment
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 5 In an embodiment of the utility model, a post-dyeing drying device for chemical fiber materials includes an operating table 100, which includes a base 110. The bottom surface of the base 110 is fixedly connected to four supporting legs 111. The top surface of the base 110 is symmetrically provided with two notches, and a dyeing box 130 is embedded and fixed in the two notches. A tension adjustment mechanism 200 is fixedly connected to the top surface of the base 110 at a position corresponding to the dyeing box 130. A connecting plate 113 is fixedly connected to the top surface of the base 110. Two opposite side walls of the connecting plate 113 are rotatably connected to a winding mechanism 300. The base 110 is located between the dyeing box 130 and the winding mechanism 300. 0 is fixedly connected to the top surface of the base 110 with a guide mechanism 400, a top surface of the base 110 is fixedly connected to a connecting plate 112 away from a position where the winding mechanism 300 is located, two opposite side walls of the connecting plate 112 are rotatably connected to pay-off rollers 123, the other ends of the two pay-off rollers 123 are rotatably connected to side frames 120, bottom surfaces of the two side frames 120 are fixedly connected to the top surface of the base 110, opposite side walls of the two side frames 120 are fixedly connected to motor seats 121, top surfaces of the two motor seats 121 are fixedly connected to motors 122, and motor shafts of the two motors 122 are transmission-connected to one end of the two pay-off rollers 123 respectively.
[0024] Specifically, two fiber silk threads to be dyed are fixed on the pay-off roller 123, and then one end of the two silk threads are pulled out and passed through the bottom of the tension adjustment mechanism 200 respectively, and then passed through the guide mechanism 400 and wound on the winding mechanism 300, and then the dye is poured into the two dyeing boxes 130 until the silk threads inside the dyeing box 130 are submerged, and the winding mechanism 300 is started and the motor shaft of the driving motor 122 is transmitted to the pay-off roller 123, so that the fiber silk threads on the two pay-off rollers 123 start to pay off, and the fiber silk threads pass through the dye liquid in the dyeing box 130 to be dyed, and finally are wound on the winding mechanism 300 for drying.
[0025] Embodiment 1
[0026] like Figures 2 - 3As shown, in this embodiment, the two winding mechanisms 300 each include a disk 323, the side walls of the two disks 323 are rotatably connected to the two opposite side walls of the connecting plate 113 respectively, the opposite side walls of the two disks 323 are rotatably connected to a plurality of winding rollers 322 at equal angles, the other ends of the plurality of winding rollers 322 are rotatably connected to a rotating disk 320, the other side wall of the rotating disk 320 is rotatably connected to a side frame 2 310, the bottom surface of the side frame 2 310 is fixedly connected to the top surface of the base 110, the side wall of the side frame 2 310 is provided with a motor 330, the bottom surface of the motor 330 is connected to the base 110 0 is fixedly connected, the motor shaft of motor three 330 and the outer wall of rotating disk 320 are transmission connected through pulley 331, the side wall of side frame two 310 is fixedly connected with motor base two 311, the top surface of motor base two 311 is fixedly connected with motor two 312, the side wall of rotating disk 320 is rotatably connected with gear one 313, the motor shaft of motor two 312 is transmission connected with motor two 312, the outer walls of several winding rollers 322 are all sleeved and fixed with gear two 321, several gear twos 321 are meshed with gear one 313 for transmission, and the surfaces of several winding rollers 322 are coated with anti-stick coating.
[0027] In this embodiment, the fiber thread passing through the bottom right of the tension adjustment mechanism 200 and the guide mechanism 400 is wound on one of the winding rollers 322, and the motor shaft of the driving motor 122 is transmitted to the unwinding roller 123, and the motor shaft of the driving motor 2 312 is transmitted to the gear 1 313, so that the gear 1 313 and the gear 2 321 are meshed and transmitted, so that the winding roller 322 rotates to rewind, and when the winding roller 322 is wound to a suitable thickness, the motor shaft of the driving motor 3 330 is driven through The pulley 331 is driven by the rotating disk 320 to rotate the rotating disk 320, and another idle winding roller 322 is rotated to a position suitable for winding, and the fiber thread wound on the previous winding roller 322 is cut and wound on the winding roller 322. The diameter of the winding roller 322 is small. By dispersing the dyed fiber threads onto multiple small-diameter winding rollers 322, the thickness of a single wire roll is effectively reduced. The surface of the winding roller 322 is coated with an anti-stick coating to reduce the risk of thread sticking.
[0028] like Figure 2 and Figure 4 As shown, in this embodiment, the tension adjustment mechanism 200 includes a gantry 210, the bottom end of the gantry 210 is fixedly connected to the top surface of the base 110, and two electric telescopic rods 220 are fixedly connected to the inner top surface of the gantry 210 corresponding to the two dyeing boxes 130. The bottom ends of the two electric telescopic rods 220 are fixedly connected to connecting blocks 221, and a rotating shaft 222 is rotatably connected between the two connecting blocks 221, and a wire pulley 223 is fixedly mounted on the outer wall of the rotating shaft 222.
[0029] During specific implementation, the end of the fiber silk thread is passed through the lower part of the wire guiding wheel 223, and by controlling the extension or contraction of the electric telescopic rod 220 during the winding process, it can ensure that the fiber silk thread maintains a constant tension during transmission.
[0030] Embodiment 2
[0031] On the basis of Embodiment 1, in order to prevent the wound fiber silk thread from continuously accumulating at the same position on the winding roller 322, resulting in uneven distribution and causing adhesion.
[0032] As Figures 1 - 2 and Figure 5 shown, in this embodiment, the guiding mechanism 400 includes two support frames 410. A lead screw 421 is rotatably connected between the two support frames 410. A round rod 430 is fixedly connected between the two support frames 410. A limit ring 422 is sleeved and fixed at the middle position of the lead screw 421. Moving blocks 440 are screwed and connected to the outer walls of both regions of the lead screw 421 separated by the limit ring 422. Both moving blocks 440 are slidably connected to the outer wall of the round rod 430. A wire guiding ring 441 is fixedly connected to the top surface of both moving blocks 440. A fourth motor 420 is fixedly connected to the outer wall of one of the support frames 410. The motor shaft of the fourth motor 420 is drivingly connected to one end of the lead screw 421. At the position where the guiding mechanism 400 and the winding mechanism 300 are located, a hot air box 115 is fixedly connected to the bottom surface of the base 110. A plurality of air holes 114 are equidistantly opened on the top surface of the base 110 corresponding to the position of the hot air box 115.
[0033] During specific implementation, the ends of two rolls of fiber silk thread are passed through the bottoms of two wire guiding wheels 223 and then through two wire guiding rings 441 respectively, and then wound onto the corresponding winding rollers 322. When the winding roller 322 winds the fiber silk thread, the motor shaft of the driving fourth motor 420 drives a lead screw 421 to rotate, so that the two moving blocks 440 on the lead screw 421 reciprocate within their respective regions, thereby enabling the wire guiding rings 441 that move accordingly to guide the fiber silk thread to be wound evenly and orderly on the winding roller 322. Since the silk thread is more evenly distributed, the contact area and pressure between the silk threads are reduced, thereby reducing the risk of adhesion. When the fiber silk thread is dyed and wound, the hot air box 115 is started. The heating element in the hot air box 115 will work, so that the fan in the hot air box 115 blows hot air from a plurality of air holes 114 towards the wire guiding rings 441 and the dyed fiber silk thread on the winding roller 322 to dry the fiber silk thread.
[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0035] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A drying device for chemical fiber materials after dyeing, characterized in that: The operating table (100) comprises an operating table (100), wherein the operating table (100) comprises a base (110), the bottom surface of the base (110) is fixedly connected to four supporting legs (111), the top surface of the base (110) is symmetrically provided with two notches, a dyeing box (130) is embedded and fixed in each of the two notches, a tension adjustment mechanism (200) is fixedly connected to a position of the top surface of the base (110) corresponding to the dyeing box (130), the top surface of the base (110) is fixedly connected to a second connecting plate (113), two opposite side walls of the second connecting plate (113) are rotatably connected to a winding mechanism (300), and the top surface of the base (110) located between the dyeing box (130) and the winding mechanism (300) is fixedly connected to a guide mechanism (400).
2. The device for drying chemical fiber materials after dyeing according to claim 1, characterized in that: The top surface of the base (110) is fixedly connected to a connecting plate (112) at a position away from the winding mechanism (300); two opposite side walls of the connecting plate (112) are rotatably connected to pay-off rollers (123); the other ends of the two pay-off rollers (123) are rotatably connected to side frames (120); the bottom surfaces of the two side frames (120) are fixedly connected to the top surface of the base (110); the opposite side walls of the two side frames (120) are fixedly connected to motor seats (121); the top surfaces of the two motor seats (121) are fixedly connected to motors (122); the motor shafts of the two motors (122) are respectively transmission-connected to one end of the two pay-off rollers (123).
3. The device for drying chemical fiber materials after dyeing according to claim 1, characterized in that: The two winding mechanisms (300) each comprise a disk (323), the side walls of the two disks (323) are respectively rotatably connected to the two opposite side walls of the second connecting plate (113), the side walls of the two disks (323) opposite to each other are rotatably connected to a plurality of winding rollers (322) at equal angles, the other ends of the plurality of winding rollers (322) are rotatably connected to a rotating disk (320), the other side wall of the rotating disk (320) is rotatably connected to a second side frame (310), the bottom surface of the second side frame (310) is fixedly connected to the top surface of the base (110), the side wall of the second side frame (310) is provided with a third motor (330), the bottom surface of the third motor (330) is fixedly connected to the top surface of the base (110), and the motor shaft of the third motor (330) is connected to the outer wall of the rotating disk (320) by a belt pulley (331).
4. A device for drying chemical fiber materials after dyeing according to claim 3, characterized in that: The side wall of the side frame 2 (310) is fixedly connected to the motor seat 2 (311), the top surface of the motor seat 2 (311) is fixedly connected to the motor 2 (312), the side wall of the rotating disk (320) is rotatably connected to the gear 1 (313), the motor shaft of the motor 2 (312) is transmission-connected to the motor 2 (312), the outer walls of several winding rollers (322) are all sleeved and fixed with the gear 2 (321), several of the gear 2 (321) are meshed and transmission-engaged with the gear 1 (313), and the surfaces of several winding rollers (322) are coated with an anti-stick coating.
5. The device for drying chemical fiber materials after dyeing according to claim 1, characterized in that: The tension adjustment mechanism (200) comprises a portal frame (210), the bottom end of the portal frame (210) is fixedly connected to the top surface of the base (110), two electric telescopic rods (220) are fixedly connected to the inner top surface of the portal frame (210) at positions corresponding to the two dyeing boxes (130), the bottom ends of the two electric telescopic rods (220) are fixedly connected to a connecting block (221), a rotating shaft (222) is rotatably connected between the two connecting blocks (221), and a guide wheel (223) is sleeved and fixed to the outer wall of the rotating shaft (222).
6. The device for drying chemical fiber materials after dyeing according to claim 1, characterized in that: The guiding mechanism (400) comprises two support frames (410), a screw rod (421) is rotatably connected between the two support frames (410), a round rod (430) is fixedly connected between the two support frames (410), a limiting ring (422) is fixedly sleeved at the middle position of the screw rod (421), the outer wall of the screw rod (421) divided into two areas by the limiting ring (422) is screwed and connected with a moving block (440), the two moving blocks (440) are slidably connected to the outer wall of the round rod (430), the top surfaces of the two moving blocks (440) are fixedly connected with a wire ring (441), the outer wall of one of the support frames (410) is fixedly connected with a motor four (420), and the motor shaft of the motor four (420) is drivingly connected to one end of the screw rod (421).
7. The device for drying chemical fiber materials after dyeing according to claim 1, characterized in that: A hot air box (115) is fixedly connected to the bottom surface of the base (110) at the position where the guide mechanism (400) and the winding mechanism (300) are located, and a plurality of air holes (114) are provided at equal distances on the top surface of the base (110) corresponding to the position of the hot air box (115).