Automobile grille lamp assembly inspection device

Abstract

The utility model discloses an automobile grille lamp assembly inspection device, and belongs to the technical field of automobile grille lamp assembly inspection. The device comprises a support frame for supporting and fixing the whole inspection device, the support frame is provided with a workbench, the workbench is provided with a profiling block tire membrane which can be independently replaced or adjusted, and the profiling block tire membrane is provided with a positioning piece. According to the grille lamp assembly detection tool, efficient and accurate grille lamp assembly detection is achieved, meanwhile, the tool has good universality and flexibility, the detection requirements of grille lamp assembly products of different sizes and models can be met, and therefore the problems that a traditional detection tool is low in efficiency and lack of universality are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of inspection of automobile grille lamp assemblies, in particular to an inspection device for automobile grille lamp assemblies. Background Art

[0002] With the rapid development of automobile technology and the continuous improvement of consumers' requirements for automobile safety, comfort and personalization, as an important part of automobiles, the design and manufacturing level of automobile lighting systems are also constantly advancing. Automobile grille lamps, as an important part of automobile lighting systems, not only undertake the functions of lighting and signal transmission, but also gradually become an important element of automobile exterior decoration and personalized modification.

[0003] In the current automobile manufacturing industry, there are many deficiencies in the inspection tools for automobile grille lamp assemblies. First of all, as Figure 1 shown in a traditional inspection tool, this traditional inspection tool adopts a single-piece detection method, that is, only one grille lamp assembly can be detected at a time. This detection method is not only inefficient, but also increases production costs and detection time. Especially on the high-intensity and high-efficiency production lines of automobile manufacturing, the single-piece detection method obviously cannot meet the production requirements.

[0004] Secondly, the main frame of the existing intelligent inspection tool for automobile grille lamp assemblies usually adopts a square tube welding method. Although this welding method can ensure the stability and firmness of the tool, due to the fixity of welding, the tool becomes a special tool and lacks versatility. Once an assembly tool for a similar product needs to be developed, it is necessary to re-weld and adjust, which not only increases production costs, but also prolongs the production cycle.

[0005] In addition, the welding method also has some inherent problems, such as the welding points are easy to rust and are easy to deform under the influence of external forces, etc., which all affect the service life and stability of the tool. Summary of the Invention

[0006] The utility model provides an inspection device for automobile grille lamp assemblies, which realizes efficient and accurate detection of grille lamp assemblies. At the same time, this tool has good versatility and flexibility, and can adapt to the detection requirements of grille lamp assembly products of different sizes and models, thus solving the problems of low efficiency and lack of versatility existing in traditional inspection tools.

[0007] In order to solve the above problems, the technical solution adopted by the utility model is:

[0008] It includes a support frame for supporting and fixing the overall inspection device. A workbench is provided on the support frame, and a profiling block die that can be individually replaced or adjusted is installed on the workbench, and positioning parts are provided on the profiling block die.

[0009] In the above technical solution, a more specific technical solution may also be: the positioning member is a positioning pin, and a through hole matching the positioning pin is opened on the contoured block fetal membrane.

[0010] Furthermore, there are at least two or more contoured fetal membranes.

[0011] Furthermore, the various components of the support frame are fixedly connected by screws, and the workbench and the support frame are fixedly connected by screws.

[0012] Furthermore, casters are provided at the bottom of the support frame.

[0013] Furthermore, the casters are movable casters.

[0014] Due to the adoption of the above technical solution, the utility model has the following beneficial effects compared with the prior art:

[0015] 1. Universality: The contoured block membrane of the utility model can be replaced or adjusted individually, and the contoured block membrane can be customized according to the shape and size of the grille lamp assembly, and has a membrane structure that matches the grille lamp assembly; therefore, by replacing or adjusting the contoured block and combining the adjustment of the positioning piece, it can easily adapt to the detection requirements of different products, thereby achieving universality.

[0016] 2. Improve detection efficiency: The utility model allows two grille lamp assembly products to be detected at the same time, which greatly improves the detection efficiency compared to the traditional single-piece detection method, which helps to reduce the downtime of the production line, speed up product turnover, and improve overall production efficiency.

[0017] 3. Ensure detection accuracy: By introducing a high-precision positioning structure and a contoured block design, the utility model can ensure that the grille lamp assembly product is accurately placed at the detection position, reduce human operation errors, and improve detection accuracy; at the same time, combined with intelligent detection technology, it can more accurately identify defects on the light-emitting surface to ensure product quality.

[0018] 4. Enhanced versatility and flexibility: The design of supports and screw fastening makes the utility model more flexible and adjustable. It can adapt to the detection needs of grille lamp assembly products of different sizes and models. The use requirements can be met by simply adjusting the position of the aluminum profile. This design greatly improves the versatility and flexibility of the tooling and reduces production and maintenance costs.

[0019] 5. Improve production safety: Through the design of fixed support and limited movement direction, the utility model can ensure the stability and safety of the grille lamp assembly product during the inspection process, which helps to reduce the risk of accidental injury and equipment damage caused by product movement or shaking.

[0020] 6. In summary, the utility model has beneficial effects such as improving the detection efficiency, ensuring the detection accuracy, enhancing the versatility and flexibility, and improving the production safety. These effects will contribute to improving the production efficiency and product quality of the automotive manufacturing industry, reducing the production cost and maintenance cost, and having important practical application value and market prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic structural diagram of a traditional inspection tooling for an automotive grille lamp assembly.

[0022] Figure 2 It is a schematic structural diagram of the utility model.

[0023] Among them, Figure 1 The reference numerals in represent: 1 - support frame, 2 - workbench, 8 - lighting lamp.

[0024] Figure 2 The reference numerals in represent: 1 - support frame, 2 - workbench, 3 - profiling block die, 4 - positioning member, 5 - through hole, 6 - screw, 7 - caster, 8 - lighting lamp, 9 - reinforcing support plate. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0025] The following further details the utility model with reference to the accompanying drawings:

[0026] As Figure 2 shown, an inspection device for an automotive grille lamp assembly includes a support frame 1 that supports and fixes the overall inspection device. A workbench 2 is provided on the support frame 1. A profiling block die 3 that can be individually replaced or adjusted is installed on the workbench 2. The profiling block die 3 can be customized according to the shape and size of the grille lamp assembly and has a die structure that matches the grille lamp assembly. A positioning member 4 is provided on the profiling block die 3. The grille lamp assembly product is fixedly supported through the positioning member 4, so as to ensure that the grille lamp assembly product is accurately placed at the detection position and accurately docked with the detection equipment. That is, by replacing or adjusting the profiling block die 3 and combining with the adjustment of the positioning member 4, the detection requirements of different products can be easily adapted, thereby achieving versatility.

[0027] The positioning member 4 is a positioning pin. A through hole 5 matching the positioning pin 4 is provided on the profiling block die 3. The positioning pin 4 passes through the through hole 5 and is fixed by rotating up or down to adjust the height.

[0028] There are at least two or more profiling block dies 3. When there are enough profiling block dies 3, two or more grille lamp assembly products can be placed for inspection at the same time.

[0029] Each component of the support frame 1 is fixedly connected by screws 6. That is, through the connection method of square tubes and screws, the support frame 1 is divided into multiple independent modules. These modules can be flexibly combined and adjusted according to the sizes, shapes and test requirements of different products. When it is necessary to test the automotive grille lamp assemblies of different models, only the corresponding modules need to be replaced or adjusted, without large-scale modification or re-welding of the entire inspection device. This modular design not only simplifies the assembly process of the inspection device, but also greatly improves its adaptability and flexibility.

[0030] The workbench 2 is fixedly connected to the support frame 1 by screws 6.

[0031] The bottom of the support frame 1 is provided with casters 7 for the overall movement and positioning of the inspection device.

[0032] The caster 7 is a swivel caster.

[0033] In addition, a lighting lamp 8 is installed at the top of the support frame 1 to provide a light source for the inspection; a reinforcing support plate 9 can also be provided at the lower end of the support frame 1 and under the workbench to further stabilize the structure of the support frame 1.

[0034] The specific process of using the present utility model to inspect the automotive grille lamp assembly is as follows:

[0035] When the staff needs to inspect the grille lamp assembly, first place the two grille lamp assembly products on the two profiling block formworks 3 respectively. The profiling block formworks 3 fixedly support the grille lamp assembly products through structures such as positioning pins 4 to restrict their moving directions. Then, start the detection equipment to detect the grille lamp assembly products.

[0036] During the detection process, the present utility model maintains stability and reliability to ensure the accuracy and reliability of the detection results. When the inspection of the grille lamp assembly product is completed, the staff can loosen the positioning pin 4 of the profiling block formwork 3 and take out the grille lamp assembly product from the present utility model. At this time, a detection task of the grille lamp assembly is completed, and preparations are made for the next detection.

[0037] It should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. An automobile grille lamp assembly inspection device, characterized in that: It includes a support frame for supporting and fixing the overall inspection device, wherein a workbench is provided on the support frame, a contour block fetal membrane is installed on the workbench, a positioning piece is provided on the contour block fetal membrane, and the positioning piece is a positioning pin. The contour block fetal membrane is provided with a through hole matching the positioning pin.

2. The vehicle grille lamp assembly inspection device according to claim 1, characterized in that: There are at least two profiling fetal membranes.

3. The vehicle grille lamp assembly inspection device according to claim 2, characterized in that: The various components of the support frame are fixedly connected by screws, and the workbench and the support frame are fixedly connected by screws.

4. The vehicle grille lamp assembly inspection device according to claim 3 is characterized in that: Casters are arranged at the bottom of the supporting frame.

5. The vehicle grille lamp assembly inspection device according to claim 4, characterized in that: The casters are movable casters.

Images