Battery pack testing device

By designing the connecting components and mechanical structures in the battery pack test device, the problem of water cooling head offset during installation is solved, and the effect of stable fixation and convenient maintenance is achieved.

CN222926742UActive Publication Date: 2025-05-30NANJING JUNHAI DIGITAL ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421204645.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-05-30
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing battery pack testing device is prone to offset the installation hole between the water cooling head and the device due to unstable personnel operation during installation, which affects the installation efficiency.

Method used

A battery pack testing device is designed. By setting up connection components, including fixing plates, fixed columns, clamp slots, limit slots, rings, connecting plates and clamp rods, using mechanical structures such as scroll springs and gears, the stable fixing and unfixing of the water-cooling head and the main frame are achieved to avoid deviation.

Benefits of technology

The device can ensure accurate alignment of the water cooling head with the main frame during installation, avoid offset, improve installation efficiency, and facilitate maintenance when needed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery pack testing, and discloses a battery pack testing device which comprises a main body frame, a water tank is arranged on the back face of the main body frame, a cooling pump is connected to the surface of the water tank, the output end of the cooling pump is connected with the water tank, and the suction end of the cooling pump is connected with a water outlet pipeline. Through the arranged connecting assembly, a fixing column enters a limiting groove, the surface of the fixing column abuts against the inclined face of a clamping rod, the clamping rod moves away from the circle center of the limiting groove, a linkage plate drives the clamping rod to enter the clamping groove, the water cooling head and the main body frame are stabilized, bolt fixing can be normally carried out, deviation is avoided, and the influence on personnel installation is prevented; when the water cooling head needs to be maintained, the bolt is dismounted, the rotary knob is rotated, the rotating rod and the gear rotate, the tooth groove drives the circular ring to rotate reversely, the linkage plate pulls the clamping rod to be away from the clamping groove, limiting is relieved, and at the moment, the water cooling head can be taken out for maintenance.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery pack testing, and particularly relates to a battery pack testing device. Background Technique

[0002] With the development of electric vehicles, the testing of power batteries has become increasingly important. When conducting tests, a battery detection cabinet will be used. The battery detection cabinet is a device for testing a series of parameters of a battery, such as current, voltage, capacity, cycle, life, internal resistance, etc.

[0003] When the existing testing device is in use, it will emit a large amount of heat. The existing device will use a liquid cooling device to dissipate heat. However, when the existing liquid cooling device is installed, most of them fix the water-cooled head to the device through bolts. During installation, personnel need to hold the water-cooled head all the time to align the installation holes between the two, which is prone to personnel fatigue and cause the installation holes to shift, affecting the normal installation of personnel and reducing the use efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a battery pack testing device to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A battery pack testing device includes a main body frame. A water tank is arranged on the back of the main body frame. A cooling pump is connected to the surface of the water tank. The output end of the cooling pump is connected to the water tank. The suction end of the cooling pump is connected to a water outlet pipe. One end of the water outlet pipe away from the cooling pump is connected to a water-cooled head. A connection component is arranged between the water-cooled head and the surface of the main body frame. The connection component includes:

[0006] A fixing plate, which is fixed on the surface of the water-cooled head. A fixing column is fixed on the surface of the fixing plate. A clamping groove is opened on the surface of the fixing column. A limiting groove is opened on the surface of the main body frame. A cavity one is opened inside the main body frame. A circular ring is rotatably connected to the inner wall of the cavity one. A scroll spring is fixed inside the circular ring. One end of the scroll spring away from the circular ring is fixed on the inner wall of the cavity one. A tooth groove is opened on the surface of the circular ring. A linkage plate is connected to the surface of the circular ring through a pin shaft. One side of the linkage plate away from the circular ring is connected to a clamping rod through a pin shaft. One end of the clamping rod away from the linkage plate penetrates through the limiting groove, and the clamping rod is slidably connected to the limiting groove. The connection component further includes a release member. When the fixing column enters the limiting groove, the surface of the fixing column will contact the inclined surface of the clamping rod. The clamping rod moves away from the center of the limiting groove. The position of the clamping groove is parallel to that of the clamping rod. The linkage plate drives the clamping rod into the clamping groove to stabilize the water-cooled head and the main body frame.

[0007] Preferably, the releasing member includes a second cavity. A gear is rotatably connected to the inner wall of the second cavity. The second cavity communicates with the first cavity. The gear meshes with the tooth groove. A rotating rod is fixed to the top of the gear. The top of the rotating rod penetrates through a knob, and the knob is fixedly connected to the rotating rod. Remove the bolt, rotate the knob, the rotating rod and the gear rotate, the tooth groove drives the ring to reverse, and the linkage plate pulls the clamping rod away from the clamping groove to release the limit.

[0008] Preferably, one side of the clamping rod close to the fixed column is provided in an inclined shape. When being abutted, the clamping rod can move.

[0009] Preferably, a control box is arranged on the inner wall of the main body frame, and a bracket is fixed on the inner wall of the main body frame, which is convenient for performing charge and discharge tests on the battery pack.

[0010] Preferably, universal wheels are connected to the bottom of the main body frame, and a power connection hole is formed on the surface of the main body frame. The universal wheels facilitate movement, and the power connection hole is used to pass through the test circuit.

[0011] Preferably, a mounting seat is fixed on the surface of the water cooling head, and a mounting groove is formed on the surface of the main body frame for bolt fixation.

[0012] Preferably, a water inlet pipe is connected to the surface of the water cooling head. One end of the water inlet pipe far from the water cooling head is connected to a water tank, and heat dissipation fins are connected to the surface of the water tank, which is convenient for heat dissipation.

[0013] Compared with the prior art, the present utility model provides a battery pack testing device, which has the following beneficial effects:

[0014] 1. For this battery pack testing device, through the provided connection component, when the fixed column enters the limiting groove, the surface of the fixed column will abut against the inclined surface of the clamping rod, and the clamping rod moves away from the center of the limiting groove. The linkage plate drives the clamping rod into the clamping groove to stabilize the water cooling head and the main body frame, and normal bolt fixation can be carried out without deviation, preventing it from affecting the installation by personnel. When the water cooling head needs to be maintained, remove the bolt, rotate the knob, the rotating rod and the gear rotate, the tooth groove drives the ring to reverse, and the linkage plate pulls the clamping rod away from the clamping groove to release the limit. At this time, the water cooling head can be taken out for maintenance.

[0015] 2. For this battery pack testing device, through the provided water tank, heat dissipation fins, cooling pump, water inlet pipe, water outlet pipe, and water cooling head, it is convenient to dissipate heat from the main body frame during testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front view structural diagram of the present utility model;

[0017] Figure 2 is a side view structural diagram of the present utility model;

[0018] Figure 3 Schematic diagram of the internal structure of the back view of the present utility model;

[0019] Figure 4 Schematic diagram of the partial upward view structure of the present utility model.

[0020] In the figure: 1, main body frame; 2, control box; 3, bracket; 4, universal wheel; 5, water tank; 6, heat dissipation fin; 7, cooling pump; 8, water outlet pipe; 9, connection component; 90, fixing plate; 91, fixing column; 92, card slot; 93, limiting slot; 94, cavity one; 95, circular ring; 96, linkage plate; 97, scroll spring; 98, clamping rod; 99, release member; 990, cavity two; 991, gear; 992, rotating rod; 993, knob; 900, tooth groove; 10, water inlet pipe; 11, water-cooled head; 12, mounting seat; 13, mounting groove. Specific implementation manner

[0021] As Figures 1-4 shown, the present utility model provides a technical solution: a battery pack testing device, including a main body frame 1, a water tank 5 is arranged on the back surface of the main body frame 1, a cooling pump 7 is connected to the surface of the water tank 5, the output end of the cooling pump 7 is connected to the water tank 5, the suction end of the cooling pump 7 is connected with a water outlet pipe 8, one end of the water outlet pipe 8 away from the cooling pump 7 is connected with a water-cooled head 11, and a connection component 9 is arranged between the water-cooled head 11 and the surface of the main body frame 1. The connection component 9 includes: a fixing plate 90, a fixing column 91, a card slot 92, a limiting slot 93, a cavity one 94, a circular ring 95, a linkage plate 96, a scroll spring 97, a clamping rod 98, a release member 99, a cavity two 990, a gear 991, a rotating rod 992, a knob 993, and a tooth groove 900.

[0022] The fixing plate 90 is fixed on the surface of the water-cooling head 11. Fixing columns 91 are fixed on the surface of the fixing plate 90. A clamping groove 92 is formed on the surface of the fixing column 91. A limiting groove 93 is formed on the surface of the main body frame 1. A first cavity 94 is formed inside the main body frame 1. A circular ring 95 is rotatably connected to the inner wall of the first cavity 94. A scroll spring 97 is fixed inside the circular ring 95. One end of the scroll spring 97 away from the circular ring 95 is fixed on the inner wall of the first cavity 94. A toothed groove 900 is formed on the surface of the circular ring 95. A linkage plate 96 is connected to the surface of the circular ring 95 through a pin shaft. One side of the linkage plate 96 away from the circular ring 95 is connected to a clamping rod 98 through a pin shaft. One end of the clamping rod 98 away from the linkage plate 96 penetrates through the limiting groove 93, and the clamping rod 98 is slidably connected to the limiting groove 93. The connecting component 9 further includes a releasing member 99. When the fixing column 91 enters the limiting groove 93, the surface of the fixing column 91 will contact the inclined surface of the clamping rod 98. The clamping rod 98 moves away from the center of the limiting groove 93. The linkage plate 96 drives the circular ring 95 to rotate forward, and the scroll spring 97 is wound up. The positions of the clamping groove 92 and the clamping rod 98 are parallel. The scroll spring 97 is released, the circular ring 95 rotates reversely, the linkage plate 96 drives the clamping rod 98 to enter the clamping groove 92, stabilizing the water-cooling head 11 and the main body frame 1. At this time, the mounting seat 12 is parallel to the mounting groove 13 of the main body frame 1, and bolts can be normally fixed without deviation, preventing it from affecting the installation by personnel.

[0023] The releasing member 99 includes a second cavity 990. A gear 991 is rotatably connected to the inner wall of the second cavity 990. The second cavity 990 communicates with the first cavity 94. The gear 991 meshes with the toothed groove 900. A rotating rod 992 is fixed on the top of the gear 991. The top of the rotating rod 992 penetrates through a knob 993, and the knob 993 is fixedly connected to the rotating rod 992. When maintenance needs to be carried out on the water-cooling head 11, the bolts are removed, the knob 993 is rotated, the rotating rod 992 and the gear 991 rotate, the toothed groove 900 drives the circular ring 95 to rotate reversely, the linkage plate 96 pulls the clamping rod 98 away from the clamping groove 92 to release the limit, and at this time, the water-cooling head 11 can be taken out for maintenance.

[0024] One side of the clamping rod 98 close to the fixing column 91 is arranged in an inclined shape. When being contacted, the clamping rod 98 can be moved. A control box 2 is arranged on the inner wall of the main body frame 1. A bracket 3 is fixed on the inner wall of the main body frame 1, which is convenient for charging and discharging tests of the battery pack. The bottom of the main body frame 1 is connected with universal wheels 4. A power connection hole is formed on the surface of the main body frame 1. The universal wheels 4 facilitate movement. The power connection hole is used to pass through the test circuit. A mounting seat 12 is fixed on the surface of the water-cooling head 11. A mounting groove 13 is formed on the surface of the main body frame 1, which is convenient for bolt installation. An inlet pipe 10 is connected to the surface of the water-cooling head 11. One end of the inlet pipe 10 away from the water-cooling head 11 is connected to a water tank 5. Heat dissipation fins 6 are connected to the surface of the water tank 5, which is convenient for heat dissipation.

[0025] During use, the water-cooling head 11 is attached to the surface of the main body frame 1, so that the fixing column 91 enters the limiting groove 93. At this time, the surface of the fixing column 91 will contact the inclined surface of the clamping rod 98. At this time, the clamping rod 98 moves away from the center of the limiting groove 93, driving the ring 95 to rotate forward through the linkage plate 96. At this time, the scroll spring 97 is wound up. When the positions of the clamping groove 92 and the clamping rod 98 are parallel, the scroll spring 97 is released, driving the ring 95 to rotate backward, driving the clamping rod 98 into the clamping groove 92 through the linkage plate 96. The side of the clamping rod 98 away from the inclined surface contacts the inner wall of the clamping groove 92, thus stabilizing the water-cooling head 11 and the main body frame 1. At this time, the mounting seat 12 is parallel to the mounting groove 13 of the main body frame 1, and bolt fixing can be carried out normally without deviation, preventing it from affecting the installation of personnel. When it is necessary to test the battery pack, place the battery pack on the surface of the bracket 3, pass the test circuit through the power connection hole and connect it to the battery pack for testing. At the same time, the operator turns on the cooling pump 7, so that the coolant in the water tank 5 enters the water-cooling head 11 through the water outlet pipe 8 to dissipate heat from the main body frame 1, and at the same time, the coolant is taken out through the water inlet pipe 10 and re-enters the water tank 5 to be dissipated by the heat dissipation fins 6, thereby carrying out the circulating liquid cooling heat dissipation work. When it is necessary to maintain the water-cooling head 11, remove the bolts, rotate the knob 993 to drive the rotating rod 992 and the gear 991 to rotate, drive the ring 95 to rotate backward through the tooth groove 900, and pull the clamping rod 98 away from the clamping groove 92 through the linkage plate 96, thus releasing the limit. At this time, the operator can take out the water-cooling head 11 for maintenance.

[0026] Generally speaking, the above has described the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, modifications or improvements made without departing from the spirit and idea of the present invention are within the protection scope of the present invention.

Claims

1. A battery pack testing device, comprising a main frame (1), characterized in that: A water tank (5) is arranged on the back of the main frame (1), a cooling pump (7) is connected to the surface of the water tank (5), the output end of the cooling pump (7) is connected to the water tank (5), the suction end of the cooling pump (7) is connected to a water outlet pipe (8), the end of the water outlet pipe (8) away from the cooling pump (7) is connected to a water cooling head (11), a connection component (9) is arranged between the water cooling head (11) and the surface of the main frame (1), and the connection component (9) comprises: A fixing plate (90), wherein the fixing plate (90) is fixed on the surface of the water cooling head (11), a fixing column (91) is fixed on the surface of the fixing plate (90), a slot (92) is provided on the surface of the fixing column (91), a limiting slot (93) is provided on the surface of the main frame (1), a cavity (94) is provided inside the main frame (1), a circular ring (95) is rotatably connected to the inner wall of the cavity (94), a spiral spring (97) is fixed on the inner side of the circular ring (95), and the spiral spring (97) ) is fixed on the inner wall of cavity 1 (94), the surface of the circular ring (95) is provided with a tooth groove (900), the surface of the circular ring (95) is connected to a linkage plate (96) via a pin shaft, the side of the linkage plate (96) away from the circular ring (95) is connected to a clamping rod (98) via a pin shaft, the end of the clamping rod (98) away from the linkage plate (96) passes through the limiting groove (93), and the clamping rod (98) is slidably connected to the limiting groove (93), and the connecting assembly (9) also includes a release member (99).

2. A battery pack testing device according to claim 1, characterized in that: The release member (99) comprises a second cavity (990), the inner wall of the second cavity (990) is rotatably connected to a gear (991), the second cavity (990) is communicated with the first cavity (94), the gear (991) is meshed with the tooth groove (900), a rotating rod (992) is fixed on the top of the gear (991), a knob (993) passes through the top of the rotating rod (992), and the knob (993) is fixedly connected to the rotating rod (992).

3. A battery pack testing device according to claim 1, characterized in that: The side of the clamping rod (98) close to the fixing column (91) is configured to be in an inclined plane shape.

4. A battery pack testing device according to claim 1, characterized in that: A control box (2) is provided on the inner wall of the main frame (1), and a bracket (3) is fixed on the inner wall of the main frame (1).

5. A battery pack testing device according to claim 1, characterized in that: The bottom of the main frame (1) is connected to a universal wheel (4), and the surface of the main frame (1) is provided with an electrical connection hole.

6. A battery pack testing device according to claim 1, characterized in that: A mounting seat (12) is fixed on the surface of the water cooling head (11), and a mounting groove (13) is provided on the surface of the main frame (1).

7. A battery pack testing device according to claim 1, characterized in that: The surface of the water cooling head (11) is connected to a water inlet pipe (10), one end of the water inlet pipe (10) away from the water cooling head (11) is connected to a water tank (5), and the surface of the water tank (5) is connected to heat dissipation fins (6).