Bus duct connector convenient for construction and installation
By using physical snap-on to fix the partition and the connecting piece in the busbar trough connector and flexibly adjusting to adapt to busbars of different thicknesses, the problem of unstable connection sheet disengagement and glue fixation of the dense busbar connector during installation is solved, and the convenience of construction and installation is achieved, and the stability and insulation is improved.
Patent Information
- Application Number
- CN202421653892.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the installation process of the intensive bus duct connector, the connecting piece is easily disengaged from the partition groove and displaced, resulting in poor contact, affecting the normal power transmission function of the bus duct, and instability in the quality of the glue fixing method and safety hazards.
A busbar trough connector is designed including an aluminum profile front guard plate, an aluminum profile rear guard plate and an insulating partition plate. The partition plate is fixed with the connecting piece through physical snapping, and flexibly adjusts in busbars of different thicknesses to meet the reserved spacing during installation.
The tight and stable fixation of the partition plate and the connecting piece is achieved, which simplifies the installation process, reduces costs, and improves the insulation and protective performance of the product.
Smart Images

Figure CN222928067U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bus ducts, and particularly relates to a bus duct connector convenient for construction and installation. Background Art
[0002] At present, there are quite significant problems in the installation of intensive bus duct connectors: during the installation process, the connecting pieces inside the connector are extremely easy to break away from the partition slots and shift, which will cause poor contact at the connection, thereby affecting the normal power transmission function of the bus duct, increasing power loss, and even potentially inducing safety hazards;
[0003] Moreover, for intensive bus duct connectors, the partition and the connecting piece are generally fixed by means of glue, and this method has quite a few disadvantages: its technological process is complex and cumbersome, and the quality of the glue is uneven. Some glues have insufficient viscosity and will lose the fixing effect in a short time; some glues have poor heat resistance and are easy to soften in a high-temperature environment, resulting in the partition and the connecting piece being extremely easy to separate, causing extremely serious safety hazards to the product quality. Therefore, it is necessary to design a bus duct connector convenient for construction and installation to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a bus duct connector convenient for construction and installation to solve the problems put forward in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A bus duct connector convenient for construction and installation, including an aluminum profile front guard plate, an aluminum profile rear guard plate, and an insulating partition installed between the aluminum profile front guard plate and the aluminum profile rear guard plate. The insulating partition includes a partition mechanism and insulating edge partitions installed on the outer side of the partition mechanism. Square insulating sleeves are arranged between the insulating edge partitions and the partition mechanism and between the partition mechanisms. The partition mechanism includes an insulating middle partition and connecting pieces installed outside the insulating middle partition. A positioning protrusion is arranged on one side of the insulating middle partition, and a positioning hole is arranged on the inner side of the connecting piece.
[0006] Preferably, the shape of the surface of the square insulating sleeve is the same as the shapes of the positioning protrusion and the positioning hole, and the positioning protrusion, the positioning hole, and the square insulating sleeve are sequentially engaged with each other.
[0007] Preferably, a torque bolt is arranged on one side of the aluminum profile front guard plate, a rectangular nut is arranged on one side of the aluminum profile rear guard plate, and one end of the torque bolt passes through the aluminum profile front guard plate, the insulating edge partition, the partition mechanism, and the aluminum profile rear guard plate and is screwed and connected with the rectangular nut.
[0008] Preferably, mounting clamping plates are provided on the outer sides of the front aluminum profile guard plate and the rear aluminum profile guard plate. A disc-shaped cushion plate and a bowl-shaped sealing ring are arranged on the inner side of the mounting clamping plate. The disc-shaped cushion plate and the bowl-shaped sealing ring are sleeved on the torque bolt.
[0009] Preferably, an installation opening is provided on one side of the insulating middle partition plate. The connecting piece is clamped in the installation opening. The shape of the inner side of the insulating side partition plate is the same as the shape of the surface of the insulating middle partition plate. A connecting piece and a square insulating sleeve are arranged between the insulating side partition plate and the insulating middle partition plate.
[0010] Preferably, heat dissipation protrusions are provided on the outer surfaces of the front aluminum profile guard plate and the rear aluminum profile guard plate.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] By means of a unique physical buckle, the present utility model firmly and tightly fixes the partition plate and the connecting piece. At the same time, it can be flexibly adjusted according to busbars of different thicknesses to meet the required reserved spacing during installation. This method is not only easy and convenient to install, but also can effectively save costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the present utility model;
[0014] Figure 2 is an exploded structural diagram of the present utility model;
[0015] Figure 3 is a schematic structural diagram of the partition mechanism of the present utility model;
[0016] In the figure: 1, front aluminum profile guard plate; 2, rear aluminum profile guard plate; 3, insulating partition plate; 4, torque bolt; 5, disc-shaped cushion plate; 6, bowl-shaped sealing ring; 7, mounting clamping plate; 8, positioning protrusion; 9, insulating side partition plate; 10, square insulating sleeve; 11, partition mechanism; 12, rectangular nut; 13, insulating middle partition plate; 14, connecting piece; 15, positioning hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0018] Please refer to Figures 1 to 3, the present utility model provides a technical solution: a busbar connector facilitating construction and installation, including an aluminum profile front guard plate 1, an aluminum profile rear guard plate 2, and an insulating partition 3 installed between the aluminum profile front guard plate 1 and the aluminum profile rear guard plate 2. The insulating partition 3 includes a partition mechanism 11 and an insulating edge partition 9 installed outside the partition mechanism 11. Square insulating sleeves 10 are provided between the insulating edge partition 9 and the partition mechanism 11, and between the partition mechanisms 11. The partition mechanism 11 includes an insulating middle partition 13 and a connecting piece 14 installed outside the insulating middle partition 13. A positioning protrusion 8 is provided on one side of the insulating middle partition 13, and a positioning hole 15 is provided on the inner side of the connecting piece 14. The positioning is achieved through the engagement of the positioning hole 15, the positioning protrusion 8, and the square insulating sleeve 10 to achieve good insulation and fixing effects; the shape of the surface of the square insulating sleeve 10 is the same as the shapes of the positioning protrusion 8 and the positioning hole 15, and the positioning protrusion 8, the positioning hole 15, and the square insulating sleeve 10 are sequentially engaged with each other to facilitate more stable engagement; a torque bolt 4 is provided on one side of the aluminum profile front guard plate 1, and a rectangular nut 12 is provided on one side of the aluminum profile rear guard plate 2. One end of the torque bolt 4 passes through the aluminum profile front guard plate 1, the insulating edge partition 9, the partition mechanism 11, and the aluminum profile rear guard plate 2 and is screwed to the rectangular nut 12 for better connection and pressing during use;
[0019] Installation clamping plates 7 are provided on the outer sides of the aluminum profile front guard plate 1 and the aluminum profile rear guard plate 2. A disc-shaped cushion plate 5 and a bowl-shaped sealing ring 6 are provided inside the installation clamping plates 7. The disc-shaped cushion plate 5 and the bowl-shaped sealing ring 6 are sleeved on the torque bolt 4 to facilitate sealing of the connection during use and effectively play their roles in dust and water prevention; an installation opening is provided on one side of the insulating middle partition 13, and the connecting piece 14 is clamped in the installation opening. The shape of the inner side of the insulating edge partition 9 is the same as the shape of the surface of the insulating middle partition 13. The connecting piece 14 and the square insulating sleeve 10 are provided between the insulating edge partition 9 and the insulating middle partition 13 to facilitate assembly during use and separate the busbars; heat dissipation protrusions are provided on the outer surfaces of the aluminum profile front guard plate 1 and the aluminum profile rear guard plate 2 to enhance the heat dissipation capacity of the guard plates.
[0020] As can be seen from the above description, the present utility model has the following beneficial effects: The present utility model firmly and tightly fixes the partition and the connecting piece in a unique way of physical buckling, and at the same time can be flexibly adjusted according to busbars of different thicknesses to meet the required reserved spacing during installation. This method is not only easy and convenient to install, but also can effectively save costs.
[0021] Working principle and usage process of the present utility model: In actual installation operations, in the first step, accurately place the connecting piece 14 into the preset connecting piece installation openings of the insulating middle partition 13 and the insulating edge partition 9; then, install the square insulating sleeve 10 into the hexagonal slot holes of the insulating edge partition 9 and the insulating middle partition 13, and ensure its position is accurate and stable; then, pick up the disc-shaped cushion plate 5, place the bowl-shaped sealing ring 6 in its corresponding position, and insert it from the front aluminum profile guard plate 1 and the rear aluminum profile guard plate 2 until it aligns with the central hole of the installation clamping plate 7. After that, use the 8.8-grade torque bolt 4 to pass through the bolt hole, and sequentially pass through and stack the front aluminum profile guard plate 1, the insulating middle partition 13 with the connecting piece 14, the insulating edge partition 9, and the square insulating sleeve 10 in order from one end to the other end until reaching the rear aluminum profile guard plate 2 on the other side, and screw in the rectangular nut 12 for pre-tightening, and wait until the connection and installation of the busbar are carried out at the project site; during the entire assembly process, it is necessary to always pay attention to the installation directions and positions of each component to ensure the accurate cooperation of the hexagonal slot holes of the insulating edge partition 9 and the insulating middle partition 13 with the square insulating sleeve 10, the connecting piece 14, etc., so as to achieve good insulation and fixing effects; at the same time, it is necessary to ensure that the disc-shaped cushion plate 5 and the bowl-shaped sealing ring 6 are installed in place to effectively play their roles in dust and waterproofing; through the above specific implementation methods, the installation of this busbar connector can be successfully completed, achieving the purpose of avoiding glue application and facilitating construction, improving construction efficiency, and ensuring the stability, insulation, and protection performance of the connection.
[0022] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0023] The above is only used to illustrate the technical solution of the present utility model and not to limit it. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present utility model shall be covered within the scope of the claims of the present utility model as long as they do not depart from the spirit and scope of the technical solution of the present utility model.
Claims
1. A busbar connector that is easy to install and construct, comprising an aluminum profile front guard plate (1), an aluminum profile rear guard plate (2), and an insulating partition plate (3) installed between the aluminum profile front guard plate (1) and the aluminum profile rear guard plate (2), characterized in that: The insulating partition (3) comprises a partition mechanism (11) and an insulating side partition (9) mounted on the outside of the partition mechanism (11); a square insulating sleeve (10) is arranged between the insulating side partition (9) and the partition mechanism (11) and between the partition mechanisms (11); the partition mechanism (11) comprises an insulating middle partition (13) and a connecting piece (14) mounted on the outside of the insulating middle partition (13); a positioning protrusion (8) is arranged on one side of the insulating middle partition (13); and a positioning hole (15) is arranged on the inner side of the connecting piece (14).
2. A bus duct connector that is easy to construct and install according to claim 1, characterized in that: The shape of the surface of the square insulating sleeve (10) is the same as the shape of the positioning protrusion (8) and the positioning hole (15), and the positioning protrusion (8), the positioning hole (15) and the square insulating sleeve (10) are mutually engaged in sequence.
3. A bus duct connector that is easy to construct and install according to claim 1, characterized in that: A torque bolt (4) is provided on one side of the aluminum profile front guard plate (1), and a rectangular nut (12) is provided on one side of the aluminum profile rear guard plate (2). One end of the torque bolt (4) passes through the aluminum profile front guard plate (1), the insulating side partition plate (9), the partition plate mechanism (11) and the aluminum profile rear guard plate (2) and is screwed together with the rectangular nut (12).
4. A bus duct connector that is easy to construct and install according to claim 3, characterized in that: The outer sides of the aluminum profile front guard plate (1) and the aluminum profile rear guard plate (2) are both provided with mounting clamps (7), and the inner sides of the mounting clamps (7) are provided with disc-shaped pads (5) and bowl-shaped sealing rings (6), and the disc-shaped pads (5) and bowl-shaped sealing rings (6) are sleeved on the torque bolts (4).
5. A bus duct connector that is easy to construct and install according to claim 1, characterized in that: A mounting opening is provided on one side of the insulating middle partition (13), the connecting piece (14) is engaged in the mounting opening, the shape of the inner side of the insulating side partition (9) is the same as the shape of the surface of the insulating middle partition (13), and a connecting piece (14) and a square insulating sleeve (10) are provided between the insulating side partition (9) and the insulating middle partition (13).
6. A bus duct connector that is easy to install and construct according to claim 1, characterized in that: The outer surfaces of the aluminum profile front guard plate (1) and the aluminum profile rear guard plate (2) are both provided with heat dissipation protrusions.