Energy-saving reaction kettle
By designing a heating chamber and oil tank system in the reactor, efficient heat recovery and utilization are achieved, and the problem of low heat recovery efficiency of the existing reactor is solved, which improves the energy saving of the device and reduces the risk of explosion.
Patent Information
- Application Number
- CN202421756344.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing reactors are inefficient in heat recovery and utilization, resulting in loss of heat energy and reducing the energy saving of the device.
An energy-saving reactor is designed, using a heating chamber and an oil tank system, which heats the oil through a heating wire, and injects the hot oil into the heating chamber with a suction pump, and then draws back to the oil tank to achieve efficient heat recovery and utilization. In addition, gas is automatically discharged through the exhaust assembly to avoid excessive internal pressure.
Effectively recycle heat, reduce heat loss and waste, improve the energy saving of the device, and avoid the risk of reactor explosion through automatic exhaust.
Smart Images
Figure CN222943501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to an energy-saving reaction kettle. Background Art
[0002] Energy-saving reactors are usually designed for chemical reactions in the chemical industry or laboratories, and can significantly reduce energy consumption and improve process efficiency in various ways, meeting the requirements of modern industry for sustainable development and resource conservation.
[0003] The existing reactor scrapes the material adhered to the inner wall of the reactor by a scraping assembly to prevent the material from accumulating on the inner wall of the reactor and being difficult to fall off. However, the heat is not efficiently recovered and utilized, resulting in waste of heat energy and reducing the energy saving of the device. Therefore, an energy-saving reactor is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an energy-saving reactor, which aims to improve the problem that the prior art does not efficiently recycle heat, resulting in heat energy loss and waste, and reduces the energy saving of the device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an energy-saving reactor, comprising an outer reactor body, an inner reactor body is fixedly connected to the upper side of the inner part of the outer reactor body, a heating chamber is arranged between the inner reactor body and the outer reactor body, a bearing plate is fixedly connected to the left side of the outer wall of the outer reactor body, an oil tank is fixedly connected to the upper part of the bearing plate, a heating wire is fixedly connected to the inside of the oil tank, a suction pump is fixedly connected to the upper part of the oil tank, a delivery pipe is fixedly connected to the output end of the suction pump, a suction pipe is fixedly connected to the input end of the suction pump, an exhaust assembly is fixedly connected to the inside of the right side of the outer reactor body, and the exhaust assembly is used to discharge gas.
[0006] As a further description of the above technical solution:
[0007] A motor is fixedly connected to the upper part of the inner kettle body, a rotating shaft is fixedly connected to the output end of the motor, a stirring blade is fixedly connected to the outside of the rotating shaft, a cross plate is fixedly connected to the upper side of the rotating shaft, sliding grooves are provided on the left and right sides of the inside of the cross plate, sliding rods are fixedly connected to the inside of the sliding grooves, a sliding block is slidably connected to the outside of the sliding rod, and a scraper is fixedly connected to the bottom of the sliding block.
[0008] As a further description of the above technical solution:
[0009] The exhaust assembly includes an exhaust pipe, a movable rod is slidably connected to the inside of the exhaust pipe, a piston is fixedly connected to the right end of the movable rod, the piston is slidably connected to the inside of the exhaust pipe, a spring is fixedly connected to the right side wall of the exhaust pipe on the outside of the piston, and one end of the spring is fixedly connected to the right side wall of the exhaust pipe, and filters are snap-connected to the front and rear sides of the exhaust pipe.
[0010] As a further description of the above technical solution:
[0011] The sliding block is slidably connected to the inside of the sliding groove, and the scraper is rotatably connected to the inside of the inner kettle body.
[0012] As a further description of the above technical solution:
[0013] A feed port is fixedly connected to the left side of the upper portion of the inner kettle body, and a discharge port is fixedly connected to the bottom of the inner kettle body.
[0014] As a further description of the above technical solution:
[0015] One end of the delivery pipe is fixedly connected to the inner side of the upper left outer wall of the outer kettle body, one end of the suction pipe is fixedly connected to the lower left outer wall of the outer kettle body, and the other end of the suction pipe is fixedly connected to the upper front part of the oil tank.
[0016] As a further description of the above technical solution:
[0017] A controller is fixedly connected to the front side of the outer kettle body, and the controller is electrically connected to the motor, the suction pump and the heating wire.
[0018] As a further description of the above technical solution:
[0019] The four corners of the bottom of the outer kettle body are fixedly connected with supporting legs.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the oil is heated by turning on the heating wire, and the suction pump is started to suck the oil through the delivery pipe and inject it into the heating chamber. When the oil needs to be sucked for heat recovery, the suction pump is started again to make the suction pipe suck the oil in the heating chamber and inject it back into the oil tank. When the air pressure in the heating chamber is too high, the moving rod is pushed to move the piston to squeeze the spring, so that the gas enters the exhaust pipe and is discharged through the filter, thereby realizing efficient recovery and utilization of heat, avoiding heat energy loss and waste, reducing the energy saving of the device, and automatically discharging the gas to avoid the internal pressure being too high and causing the reactor to explode.
[0022] 2. In the utility model, the motor is started to drive the stirring blades to stir the materials. At the same time, the cross plate is driven to make the slider slide on the outside of the slide rod, and the scraper is driven to fit the inner wall to scrape the adhered materials, thereby improving the reaction rate of the materials and scraping and cleaning the inner wall to avoid affecting the heating effect of the materials and the subsequent material reaction quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of an energy-saving reactor proposed by the utility model;
[0024] Figure 2 This is a cross-sectional view of an energy-saving reactor proposed by the utility model;
[0025] Figure 3 This is a schematic diagram of the exhaust structure of an energy-saving reactor proposed by the utility model;
[0026] Figure 4 for Figure 2 Enlarged view of point A in the middle.
[0027] Legend:
[0028] 1. Outer kettle body; 2. Inner kettle body; 3. Loading plate; 4. Oil tank; 5. Suction pump; 6. Delivery pipe; 7. Suction pipe; 8. Heating wire; 9. Heating chamber; 10. Exhaust pipe; 11. Moving rod; 12. Piston; 13. Spring; 14. Filter; 15. Motor; 16. Rotating shaft; 17. Stirring blade; 18. Horizontal plate; 19. Scraper; 20. Sliding block; 21. Sliding groove; 22. Sliding rod; 23. Feed inlet; 24. Discharge outlet; 25. Support leg; 26. Controller. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 , Figure 2 , Figure 3, the utility model provides an embodiment: an energy-saving reactor, comprising an outer reactor body 1, an inner reactor body 2 is fixedly connected to the inner fixed upper side of the outer reactor body 1, a heating chamber 9 is arranged between the inner reactor body 2 and the outer reactor body 1, a bearing plate 3 is fixedly connected to the left side of the outer wall of the outer reactor body 1, an oil tank 4 is fixedly connected to the upper part of the bearing plate 3, a heating wire 8 is fixedly connected to the inside of the oil tank 4, a suction pump 5 is fixedly connected to the upper part of the oil tank 4, a delivery pipe 6 is fixedly connected to the output end of the suction pump 5, a suction pipe 7 is fixedly connected to the input end of the suction pump 5, an exhaust assembly is fixedly connected to the right side of the outer reactor body 1, and the exhaust assembly is used to discharge gas, one end of the delivery pipe 6 is fixedly connected to the inner part of the upper left outer wall of the outer reactor body 1, one end of the suction pipe 7 is fixedly connected to the lower left outer wall of the outer reactor body 1, and the other end of the suction pipe 7 is fixedly connected to the upper front part of the oil tank 4;
[0031] The exhaust assembly includes an exhaust pipe 10, a movable rod 11 is slidably connected to the inside of the exhaust pipe 10, a piston 12 is fixedly connected to the right end of the movable rod 11, the piston 12 is slidably connected to the inside of the exhaust pipe 10, a spring 13 is fixedly connected to the right side of the piston 12, one end of the spring 13 is fixedly connected to the right side wall of the exhaust pipe 10, and a filter screen 14 is snap-connected to the front and rear sides of the exhaust pipe 10.
[0032] The oil is injected into the device through the liquid inlet pipe on the left side of the oil tank 4, and the heating wire 8 is turned on to heat the oil. After heating to the set heat value, the suction pump 5 is started to suck the oil, so that it is injected into the heating chamber 9 through the delivery pipe 6. When the oil needs to be sucked for heat recovery, the suction pump 5 is started again to make the suction pipe 7 suck the oil in the heating chamber 9 and inject it back into the oil tank 4. When the air pressure in the heating chamber 9 is too high, the moving rod 11 is pushed under the action of the air pressure, so that the piston 12 moves inside the exhaust pipe 10, and the spring 13 is squeezed, so that the gas enters the exhaust pipe 10 through the gap on both sides of the piston 12 and the moving rod 11, and is discharged through the filter 14, so that the heat is efficiently recovered and utilized, the loss and waste of heat energy are avoided, the energy saving of the device is reduced, and the gas can be automatically discharged to avoid the explosion of the reactor caused by excessive internal pressure.
[0033] Reference Figure 1 , Figure 2 , Figure 4 The upper part of the inner kettle body 2 is fixedly connected with a motor 15, the output end of the motor 15 is fixedly connected with a rotating shaft 16, the outside of the rotating shaft 16 is fixedly connected with a stirring blade 17, the upper side of the rotating shaft 16 is fixedly connected with a horizontal plate 18, the left and right sides of the inside of the horizontal plate 18 are provided with a slide groove 21, the inside of the slide groove 21 is fixedly connected with a slide bar 22, the outside of the slide bar 22 is slidably connected with a slider 20, the bottom of the slider 20 is fixedly connected with a scraper 19, the slider 20 is slidably connected to the inside of the slide groove 21, and the scraper 19 is rotatably connected to the inside of the inner kettle body 2;
[0034] A feed port 23 is fixedly connected to the left upper portion of the inner kettle body 2, and a discharge port 24 is fixedly connected to the bottom of the inner kettle body 2; a controller 26 is fixedly connected to the front side of the outer kettle body 1, and the controller 26 is electrically connected to the motor 15, the suction pump 5 and the heating wire 8; support legs 25 are fixedly connected to the four corners of the bottom of the outer kettle body 1.
[0035] The material is injected into the inner kettle body 2 through the feed port 23 for reaction, and the motor 15 is started to rotate the shaft 16 and drive the stirring blade 17 to rotate to stir the material and improve the reaction efficiency. The shaft 16 rotates and drives the cross plate 18 to rotate, so that the slider 20 slides on the outside of the slide rod 22 and slides inside the slide groove 21 at the same time, so that it drives the scraper 19 to fit the inner wall to scrape the adhered material, thereby improving the reaction rate of the material and scraping and cleaning the inner wall to avoid affecting the heating effect of the material and the subsequent material reaction quality; the material after the reaction is completed is discharged from the inner kettle body 2 through the discharge port 24; the controller 26 is electrically connected to the motor 15, the suction pump 5 and the heating wire 8, so that it can control the operation of these devices; the reactor is fixedly supported by the support legs 25.
[0036] Working principle: When the device is needed, the oil is heated by turning on the heating wire 8, and the suction pump 5 is started to suck the oil through the delivery pipe 6 and inject it into the heating chamber 9. When the oil needs to be sucked for heat recovery, the suction pump 5 is started again to make the suction pipe 7 suck the oil in the heating chamber 9 and inject it back into the oil tank 4. When the air pressure in the heating chamber 9 is too high, the moving rod 11 is pushed to move the piston 12 to squeeze the spring 13, so that the gas enters the exhaust pipe 10 and is discharged through the filter 14, thereby realizing efficient recovery of heat, avoiding heat energy loss and waste, and reducing the energy saving of the device. The gas can also be automatically discharged to avoid the internal pressure being too high and causing the reactor to explode.
[0037] By starting the motor 15, the rotating shaft 16 drives the stirring blade 17 to stir the material, and at the same time drives the cross plate 18 to make the slider 20 slide on the outside of the slide rod 22, and drives the scraper 19 to fit the inner wall to scrape off the adhered material, thereby improving the reaction rate of the material and scraping and cleaning the inner wall to avoid affecting the heating effect of the material and the subsequent material reaction quality.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An energy-saving reactor, comprising an outer reactor body (1), characterized in that: The inner fixed upper side of the outer kettle body (1) is fixedly connected to the inner kettle body (2), a heating chamber (9) is arranged between the inner kettle body (2) and the outer kettle body (1), a bearing plate (3) is fixedly connected to the left side of the outer wall of the outer kettle body (1), an oil tank (4) is fixedly connected to the upper part of the bearing plate (3), a heating wire (8) is fixedly connected to the inside of the oil tank (4), a suction pump (5) is fixedly connected to the upper part of the oil tank (4), an output end of the suction pump (5) is fixedly connected to a delivery pipe (6), an input end of the suction pump (5) is fixedly connected to a suction pipe (7), and an exhaust assembly is fixedly connected to the inside of the right side of the outer kettle body (1), the exhaust assembly is used to discharge gas.
2. An energy-saving reactor according to claim 1, characterized in that: A motor (15) is fixedly connected to the upper part of the inner kettle body (2), a rotating shaft (16) is fixedly connected to the output end of the motor (15), a stirring blade (17) is fixedly connected to the outside of the rotating shaft (16), a transverse plate (18) is fixedly connected to the upper side of the rotating shaft (16), a slide groove (21) is provided on both the left and right sides of the interior of the transverse plate (18), a sliding rod (22) is fixedly connected to the interior of the sliding groove (21), a sliding block (20) is slidably connected to the outside of the sliding block (22), and a scraper (19) is fixedly connected to the bottom of the sliding block (20).
3. The energy-saving reactor according to claim 1, characterized in that: The exhaust assembly comprises an exhaust pipe (10), the interior of the exhaust pipe (10) is slidably connected to a moving rod (11), the right end of the moving rod (11) is fixedly connected to a piston (12), the piston (12) is slidably connected to the interior of the exhaust pipe (10), the right side of the exterior of the piston (12) is fixedly connected to a spring (13), one end of the spring (13) is fixedly connected to the right side wall of the exhaust pipe (10), and the front and rear sides of the exhaust pipe (10) are both snap-fitted with filters (14).
4. The energy-saving reactor according to claim 2, characterized in that: The slider (20) is slidably connected to the inside of the slide groove (21), and the scraper (19) is rotatably connected to the inside of the inner kettle body (2).
5. The energy-saving reactor according to claim 4, characterized in that: A feed port (23) is fixedly connected to the left upper portion of the inner kettle body (2), and a discharge port (24) is fixedly connected to the bottom of the inner kettle body (2).
6. The energy-saving reactor according to claim 1, characterized in that: One end of the delivery pipe (6) is fixedly connected to the inside of the upper left outer wall of the outer kettle body (1), one end of the suction pipe (7) is fixedly connected to the lower left outer wall of the outer kettle body (1), and the other end of the suction pipe (7) is fixedly connected to the upper front part of the oil tank (4).
7. The energy-saving reactor according to claim 2, characterized in that: A controller (26) is fixedly connected to the front side of the outer kettle body (1), and the controller (26) is electrically connected to the motor (15), the suction pump (5) and the heating wire (8).
8. The energy-saving reactor according to claim 1, characterized in that: The four corners of the bottom of the outer kettle body (1) are fixedly connected with support legs (25).