Impregnator with feeding structure
By designing electric conveying guide rails and suction mechanisms in the impregnation machine and combining with the gas guide impact mechanism, the problem of reducing impurities caused by dust impurities on the surface of graphite electrode materials is solved, and more efficient dust impurities cleaning and flatter impurities are achieved.
Patent Information
- Application Number
- CN202421528047.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the impregnation process of graphite electrode material, the surface of the mesh frame is easily covered with dust and debris, resulting in the liquid adhesion of the graphite electrode material on the surface is not flat enough, creating a sense of unevenness and reducing the impregnation quality.
An impregnation machine with a loading structure is designed, and an electric conveying guide rail is used to load the material with the mesh barrel, and the dust impurities attached to the surface of the mesh barrel and graphite electrode material are absorbed through the suction mechanism, and the air guide impact mechanism is used to promote the loosening and falling of the dust impurities, thereby improving cleaning efficiency.
It effectively reduces the adhesion of dust and impurities, avoids the sense of unevenness on the impregnated surface, improves the impregnation quality, and improves the cleaning efficiency of dust and impurities.
Smart Images

Figure CN222943808U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of impregnation machines, and more specifically to an impregnation machine with a feeding structure. Background Art
[0002] Impregnation machine is a machine that attaches liquid to products, and is usually used in paper, artificial board, graphite electrode, gloves and other material fields. In the impregnation process of graphite electrode materials, the graphite electrode materials are usually placed inside the impregnation placement frame, and then loaded into the impregnation pool or impregnation tank through the feeding structure, so that the graphite electrode materials enter the impregnation pool or impregnation tank for impregnation treatment, so that the liquid inside the impregnation pool or impregnation tank adheres to the surface of the graphite electrode materials.
[0003] At present, in the process of the impregnation machine, when the feeding mechanism feeds and conveys the graphite electrode material, due to the continuous operation of the impregnation placement screen frame, dust and debris are easily attached to its surface. When the graphite electrode material is placed inside the impregnation placement screen frame, some dust and debris are attached to the graphite electrode material. The feeding mechanism generally has a single feeding and conveying effect, and its function is relatively single and it is not convenient to clean the dust and debris. As a result, in the subsequent impregnation, the dust and debris on the surface may cause the liquid adhesion on the surface of the graphite electrode material to be not smooth, resulting in a sense of unevenness, which greatly reduces the impregnation quality. Therefore, it is urgent to improve the technology of the feeding structure in the impregnation machine to improve this equipment.
[0004] Therefore, the utility model provides an impregnation machine with a feeding structure. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide an impregnation machine with a feeding structure, which can realize that in the process of feeding the graphite electrode material driven by the electric conveying guide rail and the mesh cylinder, the dust and impurities attached to the surface of the mesh cylinder and the graphite electrode material can be absorbed and collected through the suction mechanism, thereby reducing the adhesion of dust and impurities and avoiding the unevenness of the impregnation surface caused by the adhesion of dust and impurities during the impregnation process, thereby ensuring the subsequent impregnation quality.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] A dipping machine with a feeding structure comprises a dipping machine body, an electric dipping tank body is embedded and installed on the upper end of the dipping machine body, a pair of mounting frames are fixedly connected to the outer end of the dipping machine body, and an electric conveying guide rail is embedded and installed between the pair of mounting frames, a driving slider is provided on the electric conveying guide rail, and the driving slider is slidably connected to the driving slider, a lifting cylinder is installed at the lower end of the driving slider, and the lower end of the lifting cylinder is fixedly connected to a net cylinder, a fixed frame is installed at the upper end of the dipping machine body, and a suction mechanism is installed between the fixed frame and the net cylinder, and a pair of conveying guide plates are fixedly connected to the upper end of the fixed frame.
[0010] Furthermore, the suction mechanism includes a fan installed on the bottom end of the fixed frame, a collecting bucket is embedded in the upper end of the fixed frame, and the mesh cylinder is located on the upper side thereof, an air suction pipe is installed between the collecting bucket and the fan, and a breathable partition is fixedly connected inside the pipe, a pair of air blowing pipes are embedded between the fixed frame and a pair of conveying guide plates, and the ends of the pair of air blowing pipes that are close to each other are fixedly connected to the fan, and an air guide impact mechanism is installed between the pair of air blowing pipes and the pair of conveying guide plates.
[0011] Furthermore, a pair of the air-conducting impact mechanisms each include an air-conducting fan rotatably connected to the top end of the conveying guide plate, the air-conducting fan corresponds to the air blowing pipe, the lower end of the air-conducting fan is fixedly connected to a connecting rod, and the outer end of the connecting rod is fixedly connected to two pairs of built-in horizontal cylinders, the interiors of the two pairs of built-in horizontal cylinders are each provided with a T-shaped rod, and the ends of the two pairs of built-in horizontal cylinders that are away from each other are each provided with a circular hole, the two pairs of T-shaped rods each pass through the circular hole and extend to the outside thereof to be fixedly connected with an impact ball, and the outer end of the impact ball located on the inner side is in contact with the outer end of the mesh cylinder, and a tension spring is fixedly connected between the T-shaped rod and the built-in horizontal cylinder.
[0012] Furthermore, both upper and lower ends of the two pairs of T-shaped rods are provided with spherical grooves, and balls are rotatably connected inside the spherical grooves, and the outer ends of the pair of balls are in contact with the inner wall of the built-in horizontal cylinder.
[0013] Furthermore, the surfaces of the two pairs of impact balls are provided with a high-strength wear-resistant layer.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] (1) In the utility model, during the feeding process of the graphite electrode material driven by the electric conveying guide rail in cooperation with the mesh drum, the dust and impurities adhering to the surface of the mesh drum and the graphite electrode material can be adsorbed and collected through the suction mechanism, thereby reducing the adhesion of dust and impurities and avoiding unevenness of the impregnated surface due to the adhesion of dust and impurities during the impregnation process, thereby ensuring the subsequent impregnation quality.
[0017] (2) In the utility model, during the process of the suction mechanism sucking up dust and impurities, the air-conducting impact mechanism drives the air-conducting fan to rotate under the action of the airflow with the help of the circulating flow of gas, and drives the impact ball to intermittently hit the mesh tube with the help of the rotation, causing it to vibrate, so that the dust and impurities attached to the surface of the mesh tube and the graphite electrode material are loosened due to the influence of the vibration, thereby accelerating the falling and absorption of the dust and impurities, and improving the cleaning efficiency of the dust and impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a bottom view structural diagram of the electric conveying guide rail and the lifting cylinder in the utility model;
[0020] Figure 3 This is a structural diagram of the net tube in the utility model;
[0021] Figure 4 It is a cross-sectional structural diagram of the suction mechanism and the air-conducting impact mechanism in the utility model;
[0022] Figure 5 It is a partial cross-sectional structural schematic diagram of the gas-guided impact mechanism in the utility model.
[0023] Description of the numbers in the figure:
[0024] 1. Impregnation machine body; 2. Electric impregnation tank body; 3. Mounting frame; 4. Electric conveying guide rail; 5. Driving slide block; 6. Lifting cylinder; 7. Net tube; 8. Fixed frame; 9. Conveying guide plate; 10. Suction mechanism; 1001. Fan; 1002. Suction pipe; 1003. Collecting bucket; 1004. Breathable partition; 1005. Blowing pipe; 11. Air-conducting impact mechanism; 1101. Air-conducting fan; 1102. Connecting rod; 1103. Built-in horizontal cylinder; 1104. T-shaped rod; 11041. Ball; 1105. Impact ball; 1106. Tension spring. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0026] Example:
[0027] See also Figure 1-5A dipping machine with a feeding structure comprises a dipping machine body 1, an electric dipping tank body 2 is embedded and installed on the upper end of the dipping machine body 1, a pair of mounting frames 3 are fixedly connected to the outer end of the dipping machine body 1, and an electric conveying guide rail 4 is embedded and installed between the pair of mounting frames 3, a driving slider 5 is provided on the electric conveying guide rail 4, and the driving slider 5 is slidably connected to the driving slider 5, a lifting cylinder 6 is installed at the lower end of the driving slider 5, and a net cylinder 7 is fixedly connected to the lower end of the lifting cylinder 6, a fixed frame 8 is installed at the upper end of the dipping machine body 1, and a suction mechanism 10 is installed between the fixed frame 8 and the net cylinder 7, and a pair of conveying guide plates 9 are fixedly connected to the upper end of the fixed frame 8.
[0028] During the use of this solution, the graphite electrode material is first placed on the mesh drum 7, and the electric conveying guide rail 4 is started to drive the driving slider 5 to slide toward the electric impregnation tank body 2, so that the driving slider 5 drives the mesh drum 7 and the graphite electrode material to move toward the electric impregnation tank body 2. During the movement, it first passes between the fixed frame 8 and a pair of conveying guide plates 9, and stops moving when it moves to the upper side of the collecting bucket 1003 in the suction mechanism 10. Then, the fan 1001 is started to drive the suction pipe 1002 to suck air downward, so that The dust and impurities adhering to the surface of the mesh tube 7 and the graphite electrode material fall down with the flow of gas and fall into the collecting bucket 1003 for collection. At the same time, the downwardly flowing air is blown to the two sides of the mesh tube 7 through a pair of air blowing pipes 1005. Moreover, the air guide fan 1101 in the air guide impact mechanism 11 rotates under the blowing of the gas in the air blowing pipe 1005, driving the connecting rod 1102 and the two pairs of built-in horizontal cylinders 1103 to rotate, so that the built-in horizontal cylinder 1103 drives the T-shaped rod 1104 and the impact ball 1105 to rotate. During the rotation process, when the T-shaped rod 1104 and the impact ball 1105 rotate to the inside, they collide with the outer end of the built-in horizontal cylinder 1103, causing the net cylinder 7 to vibrate under the intermittent impact of the impact ball 1105, so that the dust impurities attached to the surface of the net cylinder 7 and the graphite electrode material are loosened due to the vibration, accelerating the falling and absorption of dust impurities, and improving the cleaning efficiency of dust impurities. After the dust impurities are cleaned, the fan 1001 stops working, and the electric conveying guide rail 4 continues to drive the net cylinder 7 and the graphite electrode material through the driving slider 5. The graphite electrode material moves. When it moves to the electric impregnation tank body 2, the electric impregnation tank body 2 opens the lid, and then the lifting cylinder 6 pulls the mesh tube 7 and the graphite electrode material to a high place. When it moves to the top of the electric impregnation tank body 2, the lifting cylinder 6 pushes the mesh tube 7 and the graphite electrode material to move downward, extending to the inside of the electric impregnation tank body 2 for impregnation treatment, and the dust and impurities on the surface of the graphite electrode material are cleaned. During the impregnation process, it is not easy to cause the impregnation surface to have a jagged feeling due to the adhesion of dust and impurities, thereby ensuring its impregnation quality.
[0029] See also Figure 1 and Figure 4The suction mechanism 10 includes a fan 1001 installed on the bottom end of the fixed frame 8, a collecting bucket 1003 is embedded in the upper end of the fixed frame 8, and the net tube 7 is located on its upper side, an air suction pipe 1002 is installed between the collecting bucket 1003 and the fan 1001, and a breathable partition 1004 is fixedly connected inside it, a pair of air blowing pipes 1005 are embedded between the fixed frame 8 and a pair of conveying guide plates 9, and the ends of the pair of air blowing pipes 1005 that are close to each other are fixedly connected to the fan 1001, and an air guide impact mechanism 11 is installed between the pair of air blowing pipes 1005 and the pair of conveying guide plates 9.
[0030] During use of this solution, the fan 1001 is started to suck air downward through the suction pipe 1002 and the collecting bucket 1003, so that the dust impurities attached to the surface of the mesh tube 7 and the graphite electrode material fall down with the flow of gas and fall into the collecting bucket 1003. At the same time, the breathable baffle 1004 made of polymer breathable material can block the dust impurities and ensure the circulation of air, so that the dust impurities are collected in the collecting bucket 1003, and the dust impurities are cleaned, so that the surface of the graphite electrode material is kept clean to ensure the subsequent impregnation quality. The gas is blown toward the two sides of the mesh tube 7 through a pair of blowing pipes 1005, driving the air-conducting impact mechanism 11 to work.
[0031] See also Figure 4-5 A pair of air-conducting impact mechanisms 11 each include an air-conducting fan 1101 rotatably connected to the top end of the conveying guide plate 9, the air-conducting fan 1101 corresponds to the air blowing pipe 1005, the lower end of the air-conducting fan 1101 is fixedly connected to a connecting rod 1102, and the outer end of the connecting rod 1102 is fixedly connected to two pairs of built-in horizontal cylinders 1103, the interiors of the two pairs of built-in horizontal cylinders 1103 are each provided with a T-shaped rod 1104, and the ends of the two pairs of built-in horizontal cylinders 1103 that are away from each other are each opened with a circular hole, the two pairs of T-shaped rods 1104 both pass through the circular holes, and extend to the outside thereof to be fixedly connected with an impact sphere 1105, and the outer end of the impact sphere 1105 located on the inner side contacts the outer end of the net tube 7, and a tension spring 1106 is fixedly connected between the T-shaped rod 1104 and the built-in horizontal cylinder 1103.
[0032] During use of the present solution, the air guide fan 1101 rotates under the blowing of the gas in the air blowing pipe 1005, driving the connecting rod 1102 and the two pairs of built-in horizontal cylinders 1103 to rotate, so that the built-in horizontal cylinders 1103 drive the T-shaped rod 1104 and the impact ball 1105 to rotate, and during the rotation of the T-shaped rod 1104 and the impact ball 1105, when both rotate to the inside, the impact ball 1105 contacts and collides with the outer end of the built-in horizontal cylinder 1103, generating vibration, and continuing the rotation of the T-shaped rod 1104 and the impact ball 1105, under the extrusion effect, the T-shaped rod 1104 and the impact ball 1105 move toward the inside of the built-in horizontal cylinder 1103, This drives the tension spring 1106 to be compressed, causing the impact ball 1105 to always maintain contact with the outer end of the mesh tube 7 during the inner rotation process and not be easily blocked until the impact ball 1105 rotates away from the mesh tube 7. Under the elastic action of the tension spring 1106, it extends to its original position, and when the next impact ball 1105 contacts and collides with the mesh tube 7, it continues to stretch and deform. Such deformation causes the mesh tube 7 to vibrate the graphite electrode material inside it under the intermittent impact of the impact ball 1105, so that the dust and impurities attached to the surface of the mesh tube 7 and the graphite electrode material are loosened due to the vibration, thereby accelerating the falling and absorption of dust and impurities, and improving the cleaning efficiency of dust and impurities.
[0033] See also Figure 5 The upper and lower ends of the two pairs of T-shaped rods 1104 are both provided with spherical grooves, and the inner parts of the spherical grooves are rotatably connected with balls 11041, and the outer ends of the pair of balls 11041 are in contact with the inner wall of the built-in horizontal cylinder 1103.
[0034] During use of the present invention, the ball 11041 is provided to assist the movement of the T-shaped rod 1104 so that the rod 1104 can maintain stable movement, while reducing the influence of friction and making the movement smoother and more convenient.
[0035] See also Figure 5 The surfaces of the two pairs of impact balls 1105 are both provided with a high-strength wear-resistant layer.
[0036] During use, the present invention enhances the surface strength and wear resistance of the impact sphere 1105 by providing a high-strength wear-resistant layer, so that the impact sphere 1105 is less likely to wear during long-term contact and collision, thereby extending its service life.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An impregnation machine with a feeding structure, comprising an impregnation machine body (1), characterized in that: An electric impregnation tank (2) is embedded and installed at the upper end of the impregnation machine body (1), a pair of mounting frames (3) are fixedly connected to the outer end of the impregnation machine body (1), and an electric conveying guide rail (4) is embedded and installed between the pair of mounting frames (3), a driving slider (5) is provided on the electric conveying guide rail (4), and the driving slider (5) is slidably connected to the driving slider (5), a lifting cylinder (6) is installed at the lower end of the driving slider (5), and a net cylinder (7) is fixedly connected to the lower end of the lifting cylinder (6), a fixed frame (8) is installed at the upper end of the impregnation machine body (1), and a suction mechanism (10) is installed between the fixed frame (8) and the net cylinder (7), and a pair of conveying guide plates (9) are fixedly connected to the upper end of the fixed frame (8).
2. The impregnation machine with a feeding structure according to claim 1, characterized in that: The suction mechanism (10) comprises a fan (1001) installed on the bottom end of the fixed frame (8); a collecting bucket (1003) is embedded in the upper end of the fixed frame (8), and the net cylinder (7) is located on the upper side thereof; an air suction pipe (1002) is installed between the collecting bucket (1003) and the fan (1001), and a breathable partition (1004) is fixedly connected inside the collecting bucket (1003); a pair of air blowing pipes (1005) are embedded in the fixed frame (8) and a pair of conveying guide plates (9), and the adjacent ends of the pair of air blowing pipes (1005) are fixedly connected to the fan (1001); and an air guide impact mechanism (11) is installed between the pair of air blowing pipes (1005) and the pair of conveying guide plates (9).
3. The impregnation machine with a feeding structure according to claim 2, characterized in that: A pair of the air guide impact mechanisms (11) each comprises an air guide fan (1101) rotatably connected to the top end of the conveying guide plate (9), the air guide fan (1101) corresponds to the air blowing pipe (1005), the lower end of the air guide fan (1101) is fixedly connected to a connecting rod (1102), and the outer end of the connecting rod (1102) is fixedly connected to two pairs of built-in horizontal cylinders (1103), and the interiors of the two pairs of built-in horizontal cylinders (1103) are A T-shaped rod (1104) is provided, and circular holes are drilled at the ends of the two pairs of built-in horizontal cylinders (1103) away from each other. The two pairs of T-shaped rods (1104) pass through the circular holes and extend to the outside thereof to be fixedly connected with a collision ball (1105), and the outer end of the collision ball (1105) located on the inner side contacts the outer end of the net cylinder (7), and a tension spring (1106) is fixedly connected between the T-shaped rod (1104) and the built-in horizontal cylinder (1103).
4. The impregnation machine with a feeding structure according to claim 3, characterized in that: The upper and lower ends of the two pairs of T-shaped rods (1104) are both provided with spherical grooves, and the inside of the spherical grooves is rotatably connected with balls (11041), and the outer ends of the pair of balls (11041) are in contact with the inner wall of the built-in horizontal cylinder (1103).
5. The impregnation machine with a feeding structure according to claim 3, characterized in that: The surfaces of the two pairs of impact balls (1105) are both provided with a high-strength wear-resistant layer.