Split type universal wear-resistant snap ring punch

By designing a split universal wear-resistant clamping ring punch, the combination of connectors, steel rings, copper rings and limiting components is used to solve the problems of fast wear, inconvenient replacement and poor dimensional adaptability of the existing punches, which achieves the effects of easy replacement, long service life and high installation efficiency.

CN222944474UActive Publication Date: 2025-06-06YULONG PRECISION MASCH TECH (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202421677053.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-06
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The punch design of existing die-casting machines has problems such as fast wear, inconvenient replacement, and inability to adapt to the connection of metal castings of different sizes, resulting in high production costs and low installation efficiency.

Method used

A split universal wear-resistant clamping ring punch is designed to achieve threaded connection between the pressing heads of different sizes and the pressing rods of the pressing rods of the unified sizes through the connecting parts. The service life of the punch is improved through the steel ring and copper ring, and the limiting components are used to ensure the alignment of the installation holes, simplifying the installation process.

Benefits of technology

It realizes the convenience of punch replacement and extends service life, adapts to the production of metal castings of different sizes, reduces production costs and improves installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a split type universal wear-resistant snap ring punch which comprises a base body, an adapter is connected to the upper portion of the base body, a material pressing end is connected to the lower portion of the base body, a first mounting hole is formed in the base body, a wear-resistant assembly is arranged on the base body, and the wear-resistant assembly comprises a first steel ring and a second mounting hole formed in the first steel ring. A limiting assembly is arranged between the first steel ring and the base body, the limiting assembly is used for limiting the first steel ring after the first mounting hole corresponds to the second mounting hole, injection heads of different sizes can be in threaded connection with injection rods of the same size through connecting pieces, and meanwhile the service life of the punch is prolonged through the steel rings and the copper rings; and the first mounting hole and the second mounting hole always correspond to each other through the limiting assembly, so that the mounting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of die casting die parts, in particular to a split universal wear-resistant clamping ring punch. Background Art

[0002] A die-casting machine is an industrial casting machine that casts molten metal into a mold under pressure, cools it into shape, and obtains a solid metal casting after the mold is opened. The punch is an important component of the die-casting machine. It is connected by a shot rod and moves back and forth horizontally or vertically to press liquid metal into the die-casting mold to cool it into shape. After the mold is opened, a solid metal casting can be obtained.

[0003] At present, the injection rod in the die-casting machine is connected to the injection head through a thread. Different sizes of metal castings require injection heads of different sizes, which makes it impossible to connect the injection head with the injection rod of uniform size according to the size of the metal casting, increasing the production cost of the enterprise. In addition, the punch is divided into an integrated type and a split type. The integrated punch is very easy to wear during die-casting, and the entire punch needs to be replaced, which is very time-consuming. The split type usually has one or more retaining rings sleeved on the punch base, and the friction between the retaining ring and the inner wall of the die-casting cavity reduces the need to replace the entire punch. Only the retaining ring needs to be replaced, and bolt holes are provided on the retaining ring and the base, and the retaining ring and the base are fixed by bolts. When the injection rod is threadedly connected to the injection head, there is a situation where the retaining ring is driven to rotate, so that the bolt hole on the retaining ring is offset from the bolt hole on the base, and manual adjustment is required, which greatly reduces the installation efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a split universal wear-resistant clamp punch in view of the deficiencies in the prior art. Through a connecting piece, injection heads of different sizes can be threadedly connected to injection rods of uniform sizes. At the same time, the service life of the punch is improved by a steel ring and a copper ring. Through a limit assembly, the first mounting hole and the second mounting hole are always corresponding to each other, thereby improving the installation efficiency.

[0005] The technical solutions of the utility model are as follows:

[0006] A split universal wear-resistant snap ring punch comprises a base, an adapter is connected to the top of the base, a pressing end is connected to the bottom of the base, a first mounting hole is opened on the base, a wear-resistant component is arranged on the base, the wear-resistant component comprises a first steel ring and a second mounting hole opened on the first steel ring, a limiting component is arranged between the first steel ring and the base, and the limiting component is used to limit the first steel ring when the first mounting hole corresponds to the second mounting hole.

[0007] As a preference, a cooling cavity is provided on the base, and a connecting thread is provided on the cooling cavity.

[0008] As a preference, the inner and outer walls of the connecting piece are respectively provided with an internal thread section and an external thread section, and the external thread section cooperates with the connecting thread.

[0009] As a preferred embodiment, the wear-resistant component also includes a first copper ring sleeved on the base, a second copper ring sleeved on the base, and a second steel ring sleeved on the base, and the first copper ring, the second copper ring and the second steel ring are all provided with connecting grooves on their upper surfaces, and the first steel ring, the first copper ring and the second copper ring are all provided with flanges on their lower surfaces, and the connecting grooves and the flanges are matched.

[0010] As a preferred embodiment, a trapezoidal boss is provided on the bottom surface of the base, a trapezoidal groove is provided on the pressing end, and the trapezoidal boss cooperates with the trapezoidal groove.

[0011] As a preferred embodiment, a fixing boss is provided on the pressing end, and a fixing groove is provided on the lower surface of the second steel ring, and the fixing boss cooperates with the fixing groove.

[0012] As a preferred embodiment, the limit assembly includes a limit block fixedly arranged on the inner wall of the first steel ring and a limit groove opened on the base, and the limit block cooperates with the limit groove.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model adopts a split structure, so when the pressing end is worn, only the pressing end can be replaced. When the steel ring or the copper ring is worn, only the worn parts can be replaced. At the same time, the connecting parts can adapt to different sizes of substrates, and different types of die-castings can be die-cast, saving corporate costs. In addition, the first mounting hole and the second mounting hole are always kept corresponding through the limit assembly, which is convenient for bolt fixing.

[0015] In summary, the utility model has the advantages of convenient replacement and good die-casting effect, and is suitable for the technical field of die-casting mold parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings:

[0017] Figure 1 It is a structural schematic diagram of a split universal wear-resistant snap ring punch;

[0018] Figure 2 is a schematic diagram of the structure of the matrix;

[0019] Figure 3 Schematic diagram of the cross-sectional structure inside the substrate;

[0020] Figure 4 It is a schematic diagram of the structure of the wear-resistant component;

[0021] Figure 5 is a structural schematic diagram of the connection slot;

[0022] Figure 6 It is a structural schematic diagram of the limit assembly;

[0023] Figure numerals: 1 base, 2 adapter, 3 pressing end, 4 first mounting hole, 5 wear-resistant component, 51 first steel ring, 52 second mounting hole, 53 first copper ring, 54 second copper ring, 55 second steel ring, 56 connecting groove, 57 flange, 6 limit assembly, 61 limit block, 62 limit groove, 7 cooling cavity, 8 connecting thread, 9 internal thread segment, 10 external thread segment, 11 trapezoidal boss, 12 trapezoidal groove, 13 fixed boss, 14 fixed groove. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present utility model are clearly and completely described below in conjunction with the accompanying drawings.

[0025] Embodiment 1

[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0027] like Figures 1 to 6 As shown, a split universal wear-resistant retaining ring punch includes a base 1, an adapter 2 is connected to the top of the base 1, a pressing end 3 is connected to the bottom of the base 1, a first mounting hole 4 is opened on the base 1, a wear-resistant component 5 is arranged on the base 1, the wear-resistant component 5 includes a first steel ring 51 and a second mounting hole 52 opened on the first steel ring 51, a limiting component 6 is arranged between the first steel ring 51 and the base 1, and the limiting component 6 is used to limit the first steel ring 51 when the first mounting hole 4 corresponds to the second mounting hole 52.

[0028] like Figure 3 As shown, a cooling cavity 7 is provided on the base body 1 , and a connecting thread 8 is provided on the cooling cavity 7 , so that the cooling cavity 7 can cool the punch.

[0029] like Figure 4 As shown, the inner and outer walls of the connecting member 2 are respectively provided with an internal thread section 9 and an external thread section 10, the external thread section 10 cooperates with the connecting thread 8, and the connecting member 2 can match the substrate 1 of different sizes. The internal thread section 9 is engaged with the thread section on the injection rod, so that the injection rod is threadedly connected to the connecting member 2, and the punch is pushed for die casting.

[0030] like Figure 4As shown, the wear-resistant component 5 also includes a first copper ring 53 sleeved on the substrate 1, a second copper ring 54 sleeved on the substrate 1, and a second steel ring 55 sleeved on the substrate 1. The first copper ring 53, the second copper ring 54 and the second steel ring 55 are all provided with connecting grooves 56 on their upper surfaces, and the first steel ring 51, the first copper ring 53 and the second copper ring 54 are all provided with flanges 57 on their lower surfaces. The connecting grooves 56 and the flanges 57 cooperate with each other, and multiple steel rings are used to prevent bubbles from emitting in the casting. The elasticity and wear resistance of the multiple copper rings are utilized to play a role in buffering, shock absorption and lubrication during the movement, thereby improving the service life of the punch.

[0031] like Figure 2 and Figure 3 As shown, a trapezoidal boss 11 is provided on the bottom surface of the base 1, and a trapezoidal groove 12 is opened on the pressing end 3. The trapezoidal boss 11 cooperates with the trapezoidal groove 12. The pressing end 3 of the split structure is connected to the base through the trapezoidal groove 12 and the trapezoidal boss 11. When the pressing end 3 is worn, only the pressing end 3 can be replaced. Compared with the traditional one-piece punch structure, it achieves the effect of cost saving and quick replacement. At the same time, the trapezoidal structure makes the connection between the two more stable.

[0032] like Figure 4 As shown, a fixing boss 13 is provided on the pressing end 3, and a fixing groove 14 is opened on the lower surface of the second steel ring 54. The fixing boss 13 cooperates with the fixing groove 14, and the second steel ring 55, the second copper ring 54, the first copper ring 53 and the first steel ring 51 are limited and fixed by the fixing boss 13.

[0033] like Figures 4 to 6 As shown, the limiting assembly 6 includes a limiting block 61 fixedly arranged on the inner wall of the first steel ring 51 and a limiting groove 62 opened on the base 1, and the limiting block 61 cooperates with the limiting groove 62. After the second steel ring 55, the second copper ring 54 and the first copper ring 53 are successively sleeved on the base 1, the limiting block 61 on the first steel ring 51 is inserted into the limiting groove 62. At this time, the first mounting hole 4 corresponds to the second mounting hole 52. When the connecting member 2 is threadedly connected to the base 1 or the injection rod is threadedly connected to the connecting member 2, since the connecting member 2 abuts against the first steel ring 51, the connecting member 2 and the injection rod drive the first steel ring 51 to rotate, causing the first mounting hole 4 and the second mounting hole 52 to deflect. By inserting the limiting block 61 into the limiting groove 62, the first mounting hole 4 and the second mounting hole 52 can always maintain a corresponding state.

[0034] Working process

[0035] First, insert the trapezoidal boss 11 into the trapezoidal groove 12 to connect the pressing end 3 to the base 1. Then, the second steel ring 55, the second copper ring 54, and the first copper ring 53 are successively sleeved on the base 1. The limit block 61 on the first steel ring 51 is inserted into the limit groove 62 to ensure that the first mounting hole 4 and the second mounting hole 52 always correspond to each other. Then, the connecting piece 2 is threadedly connected to the base 1, and finally the injection rod is threadedly connected to the connecting piece 2. During die casting, the water pipe in the injection rod injects cold water into the cooling chamber 7 to cool the base 1.

[0036] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc., indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only used to describe the present invention and simplify the description, rather than indicating or implying that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the utility model.

[0037] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0038] The above combined with the accompanying drawings is only a preferred implementation mode of the utility model, but the utility model is not limited to the above implementation mode. It should be pointed out that for technicians in this field, various deformations and improvements can be made without departing from the structure of the utility model. These should also be regarded as the scope of protection of the utility model and will not affect the effect and practicality of the implementation of the utility model.

Claims

1. A split universal wear-resistant snap ring punch, characterized in that: The invention comprises a base (1), an adapter (2) is connected to the top of the base (1), a pressing end (3) is connected to the bottom of the base (1), a first mounting hole (4) is provided on the base (1), a wear-resistant component (5) is arranged on the base (1), the wear-resistant component (5) comprises a first steel ring (51) and a second mounting hole (52) provided on the first steel ring (51), a limiting component (6) is arranged between the first steel ring (51) and the base (1), and the limiting component (6) is used to limit the first steel ring (51) when the first mounting hole (4) corresponds to the second mounting hole (52).

2. A split universal wear-resistant snap ring punch according to claim 1, characterized in that: The base (1) is provided with a cooling cavity (7), and the cooling cavity (7) is provided with a connecting thread (8).

3. A split universal wear-resistant snap ring punch according to claim 2, characterized in that: The inner and outer walls of the adapter (2) are respectively provided with an internal thread section (9) and an external thread section (10), and the external thread section (10) cooperates with the connecting thread (8).

4. The split universal wear-resistant snap ring punch according to claim 1, characterized in that: The wear-resistant component (5) further comprises a first copper ring (53) sleeved on the base (1), a second copper ring (54) sleeved on the base (1), and a second steel ring (55) sleeved on the base (1); the first copper ring (53), the second copper ring (54), and the second steel ring (55) are provided with connecting grooves (56) on their upper surfaces; the first steel ring (51), the first copper ring (53), and the second copper ring (54) are provided with flanges (57) on their lower surfaces; and the connecting grooves (56) and the flanges (57) are matched.

5. The split universal wear-resistant snap ring punch according to claim 1, characterized in that: The bottom surface of the base (1) is provided with a trapezoidal boss (11), the pressing end (3) is provided with a trapezoidal groove (12), and the trapezoidal boss (11) matches the trapezoidal groove (12).

6. A split universal wear-resistant snap ring punch according to claim 4, characterized in that: The pressing end (3) is provided with a fixing boss (13), the lower surface of the second steel ring (55) is provided with a fixing groove (14), and the fixing boss (13) matches with the fixing groove (14).

7. The split universal wear-resistant snap ring punch according to claim 1, characterized in that: The limiting assembly (6) comprises a limiting block (61) fixedly arranged on the inner wall of the first steel ring (51) and a limiting groove (62) provided on the base body (1), wherein the limiting block (61) cooperates with the limiting groove (62).