Splitting and lifting device for injection molding template type mold

By designing a split lifting device for injection molding molds, the lifting and detaching and rapid replacement of the templates is achieved by using pneumatic methods, the high cost of overall mold replacement in the prior art is solved, and the efficiency and accuracy of use are improved.

CN222944485UActive Publication Date: 2025-06-06SHANGHAI NO 1 MACHINE TOOL FOUNDRY SUZHOU
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Patent Information

Application Number
CN202421818441.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-06
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

When existing wind power accessories casting molds are worn and replaced later, they need to replace the mold as a whole, and the template cannot be replaced separately, resulting in high costs.

Method used

A mold splitting and lifting device for injection molds is designed, including template splitting frame, splitting mobile plate, splitting upper template, quick disassembly cylinder and splitting lifting cylinder, which realizes lifting and splitting and rapid replacement of templates through pneumatic means.

Benefits of technology

The separate splitting and replacement of templates in injection molds is realized, which reduces the cost of overall mold replacement and improves the efficiency and accuracy of mold use.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222944485U_ABST
    Figure CN222944485U_ABST
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Abstract

The utility model discloses a lifting device for splitting an injection molding template type mold, which comprises a template splitting frame, and splitting moving plates for moving a splitting template are movably arranged on two sides of the bottom end in the template splitting frame; the upper splitting mold plate is lifted and pneumatically split with the left splitting mold plate and the right splitting mold plate through the splitting lifting air cylinder, and the splitting lifting air cylinder moves downwards to enable the upper splitting mold plate to be attached to the left splitting mold plate and the right splitting mold plate under the conditions that abrasion is serious and the mold closing precision is not enough. The disassembly and assembly insertion rod is separated from the disassembly and assembly insertion rod through retraction of the air cylinder, so that the disassembly upper mold plate can be separated from the disassembly and assembly insertion rod on the air cylinder, the disassembly upper mold plate can be taken down and replaced with a new disassembly upper mold plate for use, the mold plate in the injection mold can be independently disassembled and replaced through the mode of disassembling the upper mold plate, and the disassembly and assembly efficiency is improved. Therefore, the injection mold does not need to be integrally replaced, and the use cost of the injection mold can be further reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mold splitting, and in particular relates to a lifting device for splitting injection mold plates. Background Art

[0002] As a clean energy, wind energy is gaining more and more attention. Wind energy is a clean, pollution-free and renewable energy source that has been used by people for a long time, mainly through windmills to pump water and grind flour. People are interested in how to use wind power to generate electricity. The parts of wind power generation equipment are generally made through molds during production, and after production, it is generally necessary to use a flipping device to flip the mold to take out the parts inside the mold. This casting method is time-consuming and labor-intensive, and has high costs, which does not meet the current market demand.

[0003] To this end, a wind power accessory casting mold with a bulletin number of "CN217912729U" includes a base plate, a first lower template is movably connected to the left side of the top of the base plate, a second lower template is movably connected to the right side of the top of the base plate, both sides of the top of the base plate are fixedly connected to vertical plates, the bottom of the opposite side of the vertical plates is fixedly connected to a first threaded sleeve, and the first lower template and the side opposite to the second template are movably connected to a first screw. The utility model cooperates with the base plate, the first lower template, the second lower template, the vertical plate, the first threaded sleeve, the first screw, the upper template, the slot, the block, the cross plate, the positioning plate, the limit plate, the plug rod, the groove, the second screw, the second threaded sleeve, the limit rod and the injection port, so that the wind power accessory casting mold can quickly demould the finished casting through a convenient demoulding structure, thereby improving the use efficiency and practicality of the wind power accessory casting mold.

[0004] However, for the above-mentioned wind power accessory casting mold, although the staff released the limit on the upper template and moved the upper template to the appropriate position when pulling the handle, there are still the following obvious defects during use: the upper template is fixed at the bottom of the horizontal plate and is lifted and lowered by the vertical plate. This way of fixing the upper template requires the entire mold to be replaced in the later stage due to wear and tear, and it is impossible to replace each template in the mold separately if it is severely worn after disassembly, which makes the cost of using the injection mold higher. Utility Model Content

[0005] The purpose of the utility model is to provide a lifting and disassembling device for injection molding template molds to solve the problems raised in the above background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a device for disassembling and lifting injection molds, comprising:

[0007] A template splitting frame, wherein both sides of the bottom end of the template splitting frame are movably provided with splitting movable plates for moving the splitting template, and the ends of the splitting movable plates arranged on both sides of the template splitting frame are respectively provided with a splitting left template and a splitting right template for injection molding of wind power castings;

[0008] The split upper template has quick-release cylinders on both sides for plugging and fixing the split upper template, and a split lifting cylinder for lifting and splitting the split upper template is vertically provided at the end of the cylinder body of the quick-release cylinder through a fixed block, and one end of the cylinder body of the split lifting cylinder is fixed on both sides of the upper end inside the template splitting frame.

[0009] Preferably, slide grooves are laterally provided on both sides of the inner bottom surface of the template splitting frame, a directional slider is provided at the bottom of the splitting movable plate, and the directional slider is slidably arranged in the slide groove to move the splitting movable plate to combine or split the template, so that the left and right templates can be pneumatically combined to cast wind power castings, reducing the steps of manual operation of the staff, and the combined templates can be quickly split to demold the wind power castings.

[0010] Preferably, a template mounting vertical plate is provided at the end of the split movable plate, and the split left template and the split right template are fixed to one side of the template mounting vertical plate by screws. A cylinder is provided on one side of the template mounting vertical plate, and the cylinder is fixed to the two side walls inside the template splitting frame. The left and right templates can be installed on one side of the template mounting vertical plate by means of screws, and it is beneficial to replace any one template separately after the template is severely worn in the later stage, thereby reducing unnecessary usage costs.

[0011] Preferably, the end sides of the split left template and the split right template are provided with positioning concave grooves downwardly, and the bottom side of the split upper template is provided with a template combination positioning frame. After the left and right templates are molded together, the stability of the two templates after the mold is closed can be enhanced by combining the template combination positioning frame and the positioning concave grooves.

[0012] Preferably, both sides of the split upper template are provided with disassembly slots, one end of the piston rod of the quick-release cylinder is fixed with a fixed plate, and one side of the fixed plate is provided with a disassembly rod that is compatible with the disassembly slot, so that the split upper template can be quickly disassembled and replaced.

[0013] Preferably, one end of the piston rod of the split lifting cylinder is fixed to one side of the end of the fixed block, and the quick-release cylinder is fixed to the side of one end of the fixed block, so that the split upper template can be pneumatically put on to achieve installation and disassembly of the template and replacement and installation.

[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows: the mold splitting and lifting device for injection molding template type mold, through the combination of the splitting and lifting cylinder, the cylinder, the fixed block, the disassembly and assembly rod and the split upper template, can make the split upper template use the splitting and lifting cylinder to pneumatically split with the split left template and the split right template. At the same time, in the case of severe wear and insufficient mold closing accuracy, the splitting and lifting cylinder is moved downward to make the split upper template fit on the split left template and the split right template. The disassembly and assembly rod is separated from the disassembly and assembly rod by the retraction of the cylinder, so that the split upper template can be separated from the disassembly and assembly rod on the cylinder, so that the split upper template can be removed and replaced with a new split upper template for use. This method of splitting the upper template can realize the separate splitting and replacement of the template in the injection mold, thereby eliminating the need to replace the injection mold as a whole, further reducing the use cost of the injection mold, and then realizing the pneumatic lifting and splitting of the injection mold in a simple splitting method, reducing unnecessary manual operation replacement steps.

[0015] Through the cooperation of the directional slider, the template mounting vertical plate and the cylinder on the split moving plate, the split left template and the split right template can be moved to the middle of the template splitting frame at the same time for mold closing, so that the split upper template can be accurately molded with the left and right split templates to perform injection molding of wind power castings, thereby avoiding the situation where the template deviates from the middle position of the mold closing during the movement process of the screw, causing the upper template to produce a mold closing offset during the mold closing, further improving the precision and stability of multiple injection templates during the mold closing process, reducing the need to correct the template mold closing position, and improving the efficiency of wind power casting injection molding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a diagram of the mold closing state of the utility model;

[0018] Figure 3 It is a schematic diagram of the top view structure of the split left template and split right template of the utility model;

[0019] Figure 4 This is a schematic diagram of the utility model's split upper template structure when viewed from above;

[0020] Figure 5 It is a schematic diagram of the disassembled upper template and the quick-release cylinder of the utility model.

[0021] In the figure: 1. Template splitting frame; 2. Split moving plate; 3. Split left template; 4. Split right template; 5. Split upper template; 6. Quick-release cylinder; 7. Fixed block; 8. Split lifting cylinder; 9. Slide groove; 10. Directional slider; 11. Template installation vertical plate; 12. Cylinder; 13. Positioning concave groove; 14. Template combination positioning frame; 15. Disassembly and assembly slot; 16. Disassembly and assembly rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 The utility model provides a technical solution: a device for disassembling and lifting injection molds, comprising:

[0024] A template splitting frame 1, both sides of the bottom end of the template splitting frame 1 are provided with splitting movable plates 2 for moving the splitting templates, the left and right injection templates can be pneumatically molded, and the two templates can be quickly split, and the ends of the splitting movable plates 2 arranged on both sides of the template splitting frame 1 are respectively provided with a split left template 3 and a split right template 4 for injection molding of wind power castings, which are used to combine the split left template 3 and the split right template 4 to form an injection molding cavity for wind power castings, and the combined surface between the split left template 3 and the split right template 4 forms an injection molding cavity for wind power castings, and a liquid injection hole is provided on the top of the injection molding cavity, and the liquid injection hole is used to inject the injection liquid into the injection molding cavity;

[0025] The split upper template 5 is provided with quick-release cylinders 6 on both sides of the split upper template 5 for plugging and fixing the split upper template 5, so that the split upper template 5 can be fixed pneumatically and does not need to be fixed on a fixed plate by screws, which is beneficial to the later splitting of the split upper template 5. The end of the cylinder body of the quick-release cylinder 6 is vertically provided with a split lifting cylinder 8 for lifting and splitting the split upper template 5 through a fixed block 7, so that the split lifting cylinder 8 can lift and close the split upper template 5, and the template can be pneumatically split by lifting equipment, which is convenient for replacing the template. One end of the cylinder body of the split lifting cylinder 8 is fixed on both sides of the upper end of the template splitting frame 1, so that the split lifting cylinder 8 can drive the split upper template 5 to rise and fall, and quickly split the left and right templates after the injection molding is completed.

[0026] Slide grooves 9 are horizontally arranged on both sides of the inner bottom surface of the template splitting frame 1, so that the splitting movable plate 2 can be moved at the bottom end of the template splitting frame 1 to ensure the accuracy of the template mold closing, and at the same time facilitate the wear and replacement of the template during the splitting work. A directional slider 10 is arranged at the bottom of the splitting movable plate 2 to realize the directional and stable sliding of the splitting movable plate 2 on the inner bottom surface of the template splitting frame 1, and the directional slider 10 is slidably arranged in the slide groove 9 to move the splitting movable plate 2 to combine or split the template. A template mounting vertical plate 11 is arranged at the end of the splitting movable plate 2 for installing the left and right templates to facilitate the later splitting and replacement of the template, and the split left template 3 and the split right template 4 are fixed to one side of the template mounting vertical plate 11 by screws, and a cylinder 12 is arranged on one side of the template mounting vertical plate 11, and the cylinder 12 is fixed on the two side walls inside the template splitting frame 1.

[0027] The end sides of the split left template 3 and the split right template 4 are provided with positioning concave grooves 13 downwardly, which are beneficial to the positioning and clamping of the split left template 3 and the split right template 4 after the mold is closed. A template combination positioning frame 14 is provided on the bottom side of the split upper template 5 to ensure that the three templates are more stable after being assembled and fitted to each other. Disassembly and assembly slots 15 are provided on both sides of the split upper template 5, which is beneficial to the disassembly and removal and replacement of the split upper template 5. A fixed plate is fixed to one end of the piston rod of the quick-release cylinder 6, and a disassembly and assembly plug-in rod 16 that is compatible with the disassembly and assembly slot 15 is provided on one side of the fixed plate, which can pneumatically fix the split upper template 5 and move it up and down accordingly. One end of the piston rod of the split lifting cylinder 8 is fixed to one side of the end of the fixed block 7, and the quick-release cylinder 6 is fixed to the side of one end of the fixed block 7 to realize the disassembly of the split upper template 5.

[0028] Specifically, during use, after the split left template 3, the split right template 4 and the split upper template 5 are combined to complete the injection molding of the wind power casting, the split lifting cylinder 8 is retracted to make the fixed block 7 drive the upper part of the quick-release cylinder 6, so that the quick-release cylinder 6 can drive the split upper template 5 to split and detach from the upper ends of the split left template 3 and the split right template 4. At the same time, the split left template 3 and the split right template 4 are pulled by the retraction of the cylinder 12 to pull the template mounting vertical plate 11 and the split movable plate 2 to move to both sides, and the split movable plate 2 is separated by sliding to one side in the slide groove 9 through the directional slider 10, so that the split left template 3, the split right template 4 and the split upper template 5 can be split, and the split upper template 5 after lifting and splitting is recovered by the quick-release cylinder 6 to pull the disassembly and assembly plug rod 16 out of the disassembly and assembly slot 15. Before this, the transfer bracket support is placed at the bottom of the split upper template 5, so that the split upper template 5 after splitting is transferred, and the new split upper template 5 can be replaced, thereby realizing the individual replacement of each template in the injection mold, thereby reducing the use cost of the injection mold.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for disassembling and lifting injection molds, characterized in that: include: A template splitting frame (1), wherein splitting movable plates (2) for moving the splitting template are movably provided on both sides of the bottom end of the template splitting frame (1), and the ends of the splitting movable plates (2) provided on both sides of the template splitting frame (1) are respectively provided with a splitting left template (3) and a splitting right template (4) for injection molding wind power castings; A split upper template (5) is provided on both sides of the split upper template (5) with a quick-release cylinder (6) for plugging and fixing the split upper template (5); a split lifting cylinder (8) for lifting and splitting the split upper template (5) is vertically provided at the end of the cylinder body of the quick-release cylinder (6) through a fixing block (7); one end of the cylinder body of the split lifting cylinder (8) is fixed to both sides of the upper end inside the template splitting frame (1).

2. The device for disassembling and lifting injection mold templates according to claim 1, characterized in that: Slide grooves (9) are transversely arranged on both sides of the bottom surface of the template splitting frame (1), and a directional slider (10) is arranged at the bottom of the splitting movable plate (2). The directional slider (10) is slidably arranged in the slide grooves (9) to move the splitting movable plate (2) to combine or split the templates.

3. The device for disassembling and lifting injection mold templates according to claim 1 is characterized in that: A template installation vertical plate (11) is provided at the end of the split movable plate (2), and the split left template (3) and the split right template (4) are fixed to one side of the template installation vertical plate (11) by screws. A cylinder (12) is provided on one side of the template installation vertical plate (11), and the cylinder (12) is fixed to the two side walls inside the template splitting frame (1).

4. The device for disassembling and lifting injection mold templates according to claim 1, characterized in that: The end sides of the split left template (3) and the split right template (4) are provided with positioning concave grooves (13) downwardly, and the bottom side of the split upper template (5) is provided with a template combination positioning frame (14).

5. The device for disassembling and lifting injection mold templates according to claim 1, characterized in that: Both sides of the split upper template (5) are provided with disassembly and assembly slots (15), one end of the piston rod of the quick-release cylinder (6) is fixed with a fixed plate, and one side of the fixed plate is provided with a disassembly and assembly plug rod (16) adapted to be plugged into the disassembly and assembly slots (15).

6. The device for disassembling and lifting injection mold templates according to claim 1, characterized in that: One end of the piston rod of the split lifting cylinder (8) is fixed to one side of the end of the fixed block (7), and the quick-release cylinder (6) is fixed to the side surface of one end of the fixed block (7).

Citation Information

Patent Citations

  • Casting mold for wind power accessory casting

    CN217912729U