Steel structure butt joint auxiliary device

By designing a steel structure docking auxiliary device including a mount, an electromagnetic, a stabilizing frame and an electric push rod, the shaking problem caused by wind and gravity during high-altitude welding is solved, and the stability and high-quality welding effect during the welding process is achieved.

CN222944830UActive Publication Date: 2025-06-06HUBEI LUNMU CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421782097.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-06
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

When welding or bolting steel structures at high altitude, I-shaped steel is prone to shake due to wind and gravity, which affects the welding quality and welder safety, and may lead to defects such as uneven welds, cracks or slag inclusions.

Method used

A steel structure docking auxiliary device is designed, including a mount, an electromagnetic, a stabilizing frame, an electric push rod and an adjusting member. It is fixed and mechanically supported by magnetic suction to ensure that the steel structure is not easily deviated during the welding process, and precise positioning and fine-tuning is achieved through laser positioners and adjustment screws.

Benefits of technology

This device can maintain the stability of the steel structure during the welding process, improve welding quality, reduce the need for manual assistance and stability, ensure the accuracy and safety of welded joints, and avoid the occurrence of weld defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel structure butt joint auxiliary device, and belongs to the technical field of steel structure installation. The steel structure butt joint auxiliary device comprises a mounting base, an electromagnet is arranged on the mounting base, a connecting column is fixedly connected to the end, away from the electromagnet, of the mounting base, and a stabilizing frame is arranged on the connecting column; a locking piece is arranged between the top cover and the stabilizing frame; through the arrangement of the mounting base, under the cooperation of the electromagnet, the mounting base and the steel structure are magnetically attracted and fixed, the stabilizing frame is synchronously driven to support the transversely-placed steel structure, the electric push rod is started, the electric push rod drives the pressing plate to move downwards, the transversely-placed steel structure is extruded, and then through rotation of the adjusting screw rods on the two sides, the steel structure can be adjusted. According to the welding device, the abutting plates on the two sides of the welding device can stabilize the transversely-placed steel structure, so that the transversely-placed steel structure is not prone to deviation in the welding process, manual auxiliary stabilization is not needed, and the welding quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel structure installation, and in particular relates to a steel structure butt joint auxiliary device. Background Art

[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. Steel structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates. The components or parts are usually connected by welds, bolts or rivets. Because of its light weight and simple construction, it is widely used in large factories, stadiums, super high-rise buildings and other fields. I-beams are often used as frame materials for steel structure connections.

[0003] When existing I-beams are welded or bolted at high altitudes, they are usually hoisted with hoisting equipment and then stabilized manually. However, due to wind force and the gravity of the steel structure itself, the I-beams are prone to shaking or tilting during the welding process, which affects the accuracy and quality of the welded joints and may also pose a threat to the safety of the welders. At the same time, if the steel structure shakes during the welding process, the weld may have defects such as unevenness, cracks, slag inclusions, etc., which will affect the overall strength and durability of the steel structure. Summary of the invention

[0004] The utility model aims to provide a steel structure butt joint auxiliary device in view of the problems existing in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a steel structure docking auxiliary device, including a mounting seat, an electromagnet is provided on the mounting seat, a connecting column is fixedly connected to the end of the mounting seat away from the electromagnet, a stabilizing frame is provided on the connecting column, and a moving part is provided between the stabilizing frame and the connecting column; an adjusting part and a top cover are provided on the stabilizing frame, an electric push rod is fixedly connected to the upper end of the top cover, and a pressure plate is fixedly connected to the output end of the electric push rod; a locking part is provided between the top cover and the stabilizing frame.

[0006] By adopting the above technical solution, through the cooperation between the mounting seat and the stabilizing frame, the horizontally placed steel structure is not easy to deviate during the welding process, and no manual auxiliary stabilization is required, thereby improving the welding quality.

[0007] Optionally, the side wall of the mounting seat is threadedly connected with fastening bolts that interfere with the steel structure, and the number of the fastening bolts is two and they are symmetrically distributed.

[0008] By adopting the above technical solution and setting the fastening bolts, the connection between the mounting seat and the steel structure can be protected to prevent the mounting seat from falling off.

[0009] Optionally, the stabilizing frame and the mounting seat are respectively distributed around the outside of the steel structure; a laser locator is installed at one end of the stabilizing frame close to the mounting seat.

[0010] By adopting the above technical solution and setting the laser locator, the mounting seat can be accurately installed, thereby ensuring the accurate positioning of the transversely connected steel structure.

[0011] Optionally, the movable part includes a slideway opened on the surface of the connecting column, a sliding rod is slidably connected to the inner side of the slideway, the upper end of the sliding rod is fixedly connected to a connecting seat to which the stabilizing frame is fixedly connected at one end, and a locking nut is threadedly connected to one end of the sliding rod away from the connecting seat.

[0012] By adopting the above technical solution and setting of the moving part, the sliding rod can drive the stabilizing frame to move its position, thereby avoiding the setting of the stabilizing frame from affecting the welding of its steel structure.

[0013] Optionally, the adjusting member comprises a pair of adjusting screws mounted on the side walls of the stabilizing frame, and opposite ends of the pair of adjusting screws are respectively fixedly connected with abutment seats.

[0014] By adopting the above technical solution, the position of the steel structure inside the stabilizing frame can be finely adjusted by adjusting the cooperation between the screw rod and the abutment seat.

[0015] Optionally, the locking member includes a fixing seat fixedly mounted on the side wall of the top cover, the inner side of the fixing seat is fixedly connected to a rotating shaft, the outer side of the rotating shaft is rotatably connected to a locking rod, and the outer side of the stabilizing frame is fixedly connected to a locking seat that locks the locking rod.

[0016] By adopting the above technical solution and setting the locking piece, the top cover and the stabilizing frame are firmly fixed, thereby preventing the top cover from being lifted up during the driving process of the electric push rod.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. By setting up a mounting seat, with the cooperation of an electromagnet, the mounting seat and the steel structure are magnetically fixed, and the stabilizing frame is simultaneously driven to support the horizontally placed steel structure, and the electric push rod is started, and the electric push rod drives the pressure plate to move down to squeeze the horizontally placed steel structure, and then the adjustment screws on both sides are rotated to stabilize the horizontally placed steel structure, so that the horizontally placed steel structure is not easy to deviate during the welding process, and no manual assistance is required for stabilization, thereby improving the welding quality; 2. By setting a moving part between the stabilizing frame and the connecting column, when the locking nut is loosened, the sliding rod can drive the stabilizing frame to move its position, so that the spacing of the stabilizing frame can be adjusted according to the construction environment, avoiding the stabilizing frame from causing obstacles to the construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the connection structure between the auxiliary device and the steel structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the mounting seat of the utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the stabilizing frame of the utility model;

[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the connecting column of the utility model;

[0023] Figure 5 For this utility model Figure 1 Enlarged structural diagram at A in the middle.

[0024] In the figure: 1. mounting seat; 101. fastening bolt; 2. electromagnet; 3. connecting column; 301. control button; 4. stabilizing frame; 401. laser locator; 5. moving part; 51. slideway; 52. sliding rod; 53. connecting seat; 54. locking nut; 6. adjusting part; 61. adjusting screw; 62. abutment seat; 7. top cover; 8. electric push rod; 9. pressure plate; 901. rubber pad; 10. locking part; 1001. fixing seat; 1002. rotating shaft; 1003. locking rod; 1004. locking seat. DETAILED DESCRIPTION

[0025] The technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] like Figure 1—5, the specific scheme of the embodiment is as follows: a steel structure docking auxiliary device, including a mounting seat 1, the mounting seat is concave, the specification of the mounting seat is larger than the specification of the steel structure, the side wall of the mounting seat 1 is threadedly connected with a fastening bolt 101 that conflicts with the steel structure, the number of the fastening bolts 101 is two, and they are symmetrically distributed, the fastening bolts 101 play a role of conflicting and fixing, and can prevent the mounting seat 1 from falling off from the steel structure, and the mounting seat 1 is provided with an electromagnet 2, and the electromagnet 2 is located on the inner side of the mounting seat 1;

[0027] The mounting base 1 is fixedly connected to one end away from the electromagnet 2 with a connecting column 3, on which a power supply device and a control button 301 are provided. The power supply device, the control button 301 and the electromagnet 2 are electrically connected. The connecting column 3 and the mounting base 1 can be disassembled and assembled, so that the mounting base 1 can be replaced according to steel structures of different specifications. When the electromagnet 2 is energized, it produces magnetic force, so that it can be magnetically attracted to the steel structure. When the power is off, the magnetic field of the electromagnet 2 will quickly disappear, and the attraction to the steel structure will also disappear.

[0028] The connecting column 3 is provided with a stabilizing frame 4, and the stabilizing frame 4 and the mounting seat 1 are respectively distributed around the outside of the steel structure; a laser locator 401 is installed at one end of the stabilizing frame 4 close to the mounting seat 1, and the laser locator 401 is set so that the transversely connected steel structure can be accurately positioned;

[0029] A moving part 5 is provided between the stabilizing frame and the connecting column 3; the moving part 5 includes a slideway 51 opened on the surface of the connecting column 3, a sliding rod 52 is slidably connected to the inner side of the slideway 51, an upper end of the sliding rod 52 is fixedly connected to a connecting seat 53 to which one end of the stabilizing frame 4 is fixedly connected, an end of the sliding rod 52 away from the connecting seat 53 is threadedly connected to a locking nut 54, the locking nut 54 is located at the lower end of the connecting column 3, and the connecting seat 53 is located at the upper end of the connecting column 3, the locking nut 54 is loosened, so that the sliding rod 52 can be moved.

[0030] The stabilizing frame 4 is provided with an adjusting member 6 and a top cover 7. The adjusting member 6 includes a pair of adjusting screws 61 installed on the side wall of the stabilizing frame 4. The opposite ends of the pair of adjusting screws 61 are respectively fixedly connected with abutment seats 62. The abutment seats 62 are disc-shaped. The end of the adjusting screw 61 away from the abutment seat 62 is fixedly connected with a handle. The top cover 7 is movably connected with the top cover 7 through a hinge; the upper end of the top cover 7 is fixedly connected with an electric push rod 8, which is located at the center of the top cover 7. The output end of the electric push rod 8 is fixedly connected with a pressing plate 9, and the width of the pressing plate 9 is 1 / 2 of the width of the top cover 7. The setting of the adjusting member 6 allows the position of the horizontally placed steel structure to be adjusted through the abutment seat 62;

[0031] A locking member 10 is provided between the top cover 7 and the stabilizing frame 4, and the locking member 10 includes a fixing seat 1001 fixedly mounted on the side wall of the top cover 7, a rotating shaft 1002 is fixedly connected to the inner side of the fixing seat 1001, a locking rod 1003 is rotatably connected to the outer side of the rotating shaft 1002, and the locking rod 1003 is "L" shaped, and a locking seat 1004 for locking the locking rod 1003 is fixedly connected to the outer side of the stabilizing frame 4. When the top cover 7 and the stabilizing frame 4 are closed, the locking rod 1003 is pressed down, and the locking rod 1003 is docked and locked with the locking seat 1004. The setting of the locking member 10 enables the top cover 7 to be closed and locked with the stabilizing frame 4.

[0032] The auxiliary device in this embodiment is suitable for T-connection of steel structures. During the T-connection process, the auxiliary device can play a role in stable positioning. At the same time, the mounting seat 1 of the auxiliary device can be installed at the upper end or the lower end of the vertically installed steel structure.

[0033] The installation steps of the above embodiment are:

[0034] 1. Confirm the specific specifications of the steel structure, select the mounting base 1 of the corresponding specifications, and place the mounting base 1 on the outside of the vertically installed steel structure to ensure that the concave part of the mounting base 1 can fully accommodate the steel structure;

[0035] 2. Turn on the laser locator 401, which emits a laser beam to accurately locate and install the mounting base 1, thereby ensuring the accuracy of the connection;

[0036] 3. After positioning, the electromagnet 2 is powered on by the control button 301. The electromagnet 2 after powering on can generate magnetic force and be magnetically fixed to the vertically installed steel structure; after being fixed, the fastening bolts 101 are used to strengthen the fixation and ensure that they are tightened to prevent the mounting base 1 from falling off;

[0037] 4. During the installation of the mounting base 1, ensure that the steel structure connected to it is located inside the stabilizing frame 4; close the top cover 7 through the locking member 10, start the electric push rod 8 through the control button 301, and the electric push rod 8 drives the pressing plate 9 to press down the steel structure connected to it so that the steel structure connected to it is kept horizontal; then fine-tune the position of the steel structure connected to it through the adjusting threads 61 on both sides;

[0038] 5. Check whether all parts are firmly installed and not loose, and finally weld the horizontally connected steel structure using electric welding equipment.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel structure docking auxiliary device, characterized in that: The invention comprises a mounting seat (1), wherein an electromagnet (2) is provided on the mounting seat (1), a connecting column (3) is fixedly connected to one end of the mounting seat (1) away from the electromagnet (2), a stabilizing frame (4) is provided on the connecting column (3), a moving part (5) is provided between the stabilizing frame and the connecting column (3); an adjusting part (6) and a top cover (7) are provided on the stabilizing frame (4), an electric push rod (8) is fixedly connected to the upper end of the top cover (7), and a pressing plate (9) is fixedly connected to the output end of the electric push rod (8); and a locking part (10) is provided between the top cover (7) and the stabilizing frame (4).

2. A steel structure docking auxiliary device according to claim 1, characterized in that: The side wall of the mounting seat (1) is threadedly connected with a fastening bolt (101) that contacts the steel structure, and the number of the fastening bolts (101) is two and they are symmetrically distributed.

3. A steel structure docking auxiliary device according to claim 1, characterized in that: The stabilizing frame (4) and the mounting seat (1) are respectively distributed around the outside of the steel structure; a laser locator (401) is installed at one end of the stabilizing frame (4) close to the mounting seat (1).

4. The steel structure docking auxiliary device according to claim 1 is characterized in that: The moving member (5) comprises a slideway (51) formed on the surface of the connecting column (3); a sliding rod (52) is slidably connected to the inner side of the slideway (51); an upper end of the sliding rod (52) is fixedly connected to a connecting seat (53) to which one end of the stabilizing frame (4) is fixedly connected; and a locking nut (54) is threadedly connected to one end of the sliding rod (52) away from the connecting seat (53).

5. The steel structure docking auxiliary device according to claim 1 is characterized in that: The adjusting member (6) comprises a pair of adjusting screws (61) mounted on the side wall of the stabilizing frame (4), and opposite ends of the pair of adjusting screws (61) are respectively fixedly connected to abutment seats (62).

6. The steel structure docking auxiliary device according to claim 1 is characterized in that: The locking member (10) comprises a fixing seat (1001) fixedly mounted on the side wall of the top cover (7); a rotating shaft (1002) is fixedly connected to the inner side of the fixing seat (1001); a locking rod (1003) is rotatably connected to the outer side of the rotating shaft (1002); and a locking seat (1004) for locking the locking rod (1003) is fixedly connected to the outer side of the stabilizing frame (4).