Metal winding machine facilitating material taking
By designing a cleaning device in a metal winding machine, an electrostatic dust removal film is used to absorb dust and impurities on the surface of the metal coil, solving the problem of scratches caused by dust and impurities during coiling, improving the quality of the finished product and adapting to coils of different thicknesses.
Patent Information
- Application Number
- CN202421991954.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-16
AI Technical Summary
When the smart metal strip winder is winding, the dust and impurities on the surface of the metal coil cannot be cleaned, resulting in scratches on the surface of the coil, affecting the quality of the finished product.
A metal winder including a cleaning device is designed. The cleaning device consists of a support frame, an electric lifting rod, a U-shaped frame and a cleaning component. The cleaning component includes a rotating bearing, a rotating shaft, a cleaning roller and an electrostatic dust removal film to remove dust and impurities from the surface of the metal coil through the electrostatic dust removal film.
It effectively removes dust and impurities on the surface of the metal coil, avoids scratches on the surface of the coil, improves the quality of the finished product, and adapts to metal coils of different thicknesses, expanding the scope of application of the device.
Smart Images

Figure CN222947770U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coiling machines, in particular to a metal coiling machine which is convenient for taking materials. Background Art
[0002] Winding machine refers to the receiving part of the coil processing production line. It is a machine that mechanically winds the raw materials into coils. It is widely used in paper rolls, cloth rolls, plastic rolls, and metal coil processing production lines. It has diversified designs according to actual process requirements. Common ones include simple winders and hydraulic winders. Winding machines generally have strict requirements on the inner diameter, outer diameter, thickness, and width of the coil. When the intelligent metal strip winder on the market unloads the material after the coiling is completed, the rolled metal strip has a certain extrusion on its inner wall, which increases the friction resistance between the metal coil and the winding roller, making it extremely inconvenient to unload the metal coil.
[0003] As disclosed in Chinese patent publication No. CN215941100U, an intelligent metal strip winding is disclosed. When in use, the winding machine body, motor, transmission shaft, support shaft, support block, fixed cylinder, limit gear, regulating wheel, slider, support shoe and adjustment mechanism are arranged, so that the support shoe can be driven to slide by rotating the regulating wheel to achieve the contraction of the support shoe, thereby avoiding the metal coil from being stuck on the surface of the support shoe, so that the metal coil can be easily unloaded after the winding is completed. Through the arranged support shoe and fixing mechanism, the support shoe can drive the clamping block to fix the end of the coil while extending, avoiding the coil from sliding and deviating on the surface of the support shoe, so as to facilitate the device to stabilize the coil.
[0004] However, when the smart metal strip is coiled in the above application, there may be certain dust and impurities on the surface of the metal coil. If it is not cleaned, scratches may appear on the surface of the coil after it is coiled, affecting the quality of the finished product. Therefore, there are certain limitations.
[0005] For this reason, we urgently need to provide a metal coiling machine that is convenient for taking materials. Utility Model Content
[0006] The purpose of the utility model is to provide a metal coiler that is easy to take materials, so as to solve the problem of intelligent metal strip coiling proposed in the above-mentioned background technology. When coiling, there may be certain dust and impurities on the surface of the metal coil. If it is not cleaned, scratches may appear on the surface of the coil after coiling, affecting the quality of the finished product.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal winder that is convenient for material taking, comprising a winder and a mounting table, the mounting table being installed on the right side of the winder, a cleaning device being arranged inside the mounting table, a winding device being arranged above the winder, and a material taking device being arranged at the front end of the winder.
[0008] The cleaning device includes a support frame, an electric lifting rod, a U-shaped frame, and a cleaning assembly. The support frame is fixedly connected to the top of the mounting platform, the electric lifting rod is installed at the bottom center of the support frame, the U-shaped frame is fixedly connected to the bottom of the electric lifting rod, and the cleaning assembly is installed inside the U-shaped frame.
[0009] A further improvement is that the cleaning assembly includes a rotating bearing, a rotating shaft, a cleaning roller, and an electrostatic dust removal film, the two rotating bearings are respectively installed on the front and rear sides of the U-shaped frame, the rotating shaft is rotatably connected to the inside of the rotating bearing, the cleaning roller is fixedly connected to the outer surface of the rotating shaft, and the electrostatic dust removal film is adhered to the outer surface of the cleaning roller.
[0010] A further improvement is that a mounting groove is transversely penetrated through the upper surface of the mounting platform, and a group of cleaning components are also installed inside the mounting groove. When the metal coil passes through the outer surface of the cleaning roller, the electric lifting rod is started to move downward, thereby pushing the cleaning roller inside the U-shaped frame to move downward, so as to contact the upper and lower sides of the metal coil. The friction force when the metal coil is rolled up drives the rotating shaft inside the cleaning roller to rotate inside the rotating bearing, thereby using the electrostatic dust removal film on the outer surface of the cleaning roller to absorb dust and impurities on the surface of the metal coil. Through adjustment, it can adapt to metal coils of different thicknesses, thereby improving the applicability of the device.
[0011] A further improvement is that the winding device includes a power unit and a winding unit.
[0012] The power unit includes a winding motor, a bearing seat, and a winding shaft. The winding motor is installed on the top of the winding machine, the bearing seat is installed on the front end of the winding motor, and the winding shaft is connected to the output end of the winding motor and is rotatably connected to the inside of the bearing seat.
[0013] A further improvement is that the winding unit includes a baffle, a sleeve shaft, a metal roll, and a threaded stopper, the baffle is fixedly connected to the front end of the winding shaft, the sleeve shaft is fixedly connected to the front center of the baffle, the metal roll is sleeved on the sleeve shaft, and the threaded stopper is installed on the front end of the sleeve shaft.
[0014] A further improvement is that the front end of the sleeve shaft is provided with an external thread matching the threaded stopper, and the two are threadedly connected. Before winding, the metal coil is first sleeved on the sleeve shaft until its rear end abuts against the baffle, and then the threaded stopper is screwed to fix the metal coil from the front end, and then the winding motor is started to drive the winding shaft to rotate inside the bearing seat, thereby driving the metal coil on the baffle to rotate and wind the metal coil.
[0015] A further improvement is that the material taking device includes a base, universal wheels, a hydraulic cylinder, and a material receiving bin. The base is placed at the front end of the winder, the four universal wheels are fixedly connected to the four corners of the lower surface of the base, the two hydraulic cylinders are respectively installed on the left and right sides of the upper surface of the base, and the material receiving bin is fixedly connected to the top of the hydraulic cylinder. When the winding is completed, unscrew the threaded block, and then start the hydraulic cylinder to raise the material receiving bin until the metal coil is supported, and then push the material receiving bin, thereby driving the universal wheels at the bottom of the base to slide, thereby taking out the heavy metal coil, which is more convenient and quick to use.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The metal winding machine, which is convenient for taking materials, starts the electric lifting rod to move downward when the metal coil passes through the outer surface of the cleaning roller, thereby pushing the cleaning roller inside the U-shaped frame to move downward, so as to contact the upper and lower sides of the metal coil, and the dust and impurities on the surface of the metal coil are absorbed by the electrostatic dust removal film on the outer surface of the cleaning roller. Through adjustment, it can adapt to metal coils of different thicknesses, thereby improving the application range of the device.
[0018] 2. The metal coiler is convenient for material taking. The metal coil is sleeved on the sleeve shaft until its rear end abuts against the baffle. Then the threaded block is screwed to fix the metal coil from the front end. Then the coiling motor is started to drive the coiling shaft to rotate inside the bearing seat, thereby driving the metal coil on the baffle to rotate and coil the metal coil.
[0019] 3. This metal coiler is easy to take out. After the coiling is completed, unscrew the threaded block, then start the hydraulic cylinder to raise the receiving bin until the metal coil is supported, and then push the receiving bin to drive the universal wheel at the bottom of the base to slide, so that the heavy metal coil can be taken out, which is more convenient and quick to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front view structural schematic diagram of the utility model;
[0021] Figure 2 It is a side view structural diagram of the winding device and the material taking device of the utility model;
[0022] Figure 3 It is a schematic diagram of the side cross-sectional structure of the cleaning device of the utility model;
[0023] Figure 4 It is a schematic diagram of the disassembled structure of the winding device of the utility model from a side view.
[0024] In the figure: 1. Winding machine; 2. Mounting table; 301. Support frame; 302. Electric lifting rod; 303. U-shaped frame; 304. Cleaning assembly; 3041. Rotating bearing; 3042. Rotating shaft; 3043. Cleaning roller; 3044. Electrostatic dust removal film; 401. Winding motor; 402. Bearing seat; 403. Winding shaft; 404. Baffle; 405. Socket shaft; 406. Metal roll; 407. Threaded stopper; 501. Base; 502. Universal wheel; 503. Hydraulic cylinder; 504. Material collection bin. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0027] Embodiment 1:
[0028] A metal winder for convenient material taking comprises a winder 1 and a mounting platform 2, wherein the mounting platform 2 is mounted on the right side of the winder 1, a winding device is arranged on the winder 1, and a material taking device is arranged at the front end of the winder 1.
[0029] The winding device comprises a power unit and a winding unit.
[0030] The power unit includes a winding motor 401, a bearing seat 402, and a winding shaft 403. The winding motor 401 is installed on the top of the winding machine 1, the bearing seat 402 is installed on the front end of the winding motor 401, and the winding shaft 403 is connected to the output end of the winding motor 401 and is rotatably connected to the inside of the bearing seat 402.
[0031] The winding unit includes a baffle 404, a sleeve shaft 405, a metal roll 406, and a threaded stopper 407. The baffle 404 is fixedly connected to the front end of the winding shaft 403, the sleeve shaft 405 is fixedly connected to the front center of the baffle 404, the metal roll 406 is sleeved on the sleeve shaft 405, and the threaded stopper 407 is installed on the front end of the sleeve shaft 405.
[0032] The front end of the sleeve shaft 405 is provided with an external thread that matches the threaded stopper 407, and the two are threadedly connected. Before winding, the metal coil 406 is first sleeved on the sleeve shaft 405 until its rear end abuts against the baffle 404, and then the threaded stopper 407 is screwed to fix the metal coil 406 from the front end, and then the winding motor 401 is started to drive the winding shaft 403 to rotate inside the bearing seat 402, thereby driving the metal coil 406 on the baffle 404 to rotate to wind the metal coil.
[0033] The material taking device includes a base 501, universal wheels 502, a hydraulic cylinder 503, and a material receiving bin 504. The base 501 is placed at the front end of the winder 1. The four universal wheels 502 are fixedly connected to the four corners of the lower surface of the base 501, and the two hydraulic cylinders 503 are respectively installed on the left and right sides of the upper surface of the base 501. The material receiving bin 504 is fixedly connected to the top of the hydraulic cylinder 503. When the winding is completed, the threaded block 407 is unscrewed, and then the hydraulic cylinder 503 is started to raise the material receiving bin 504 until the metal coil 406 is supported, and then the material receiving bin 504 is pushed, thereby driving the universal wheels 502 at the bottom of the base 501 to slide, thereby taking out the heavy metal coil 406, which is more convenient and quick to use.
[0034] Embodiment 2:
[0035] On the basis of Example 1, a cleaning device is provided inside the mounting platform 2, and the cleaning device includes a support frame 301, an electric lifting rod 302, a U-shaped frame 303, and a cleaning assembly 304. The support frame 301 is fixedly connected to the top of the mounting platform 2, the electric lifting rod 302 is installed at the bottom center of the support frame 301, the U-shaped frame 303 is fixedly connected to the bottom of the electric lifting rod 302, and the cleaning assembly 304 is installed inside the U-shaped frame 303.
[0036] The cleaning assembly 304 includes a rotating bearing 3041, a rotating shaft 3042, a cleaning roller 3043, and an electrostatic dust removal film 3044. The two rotating bearings 3041 are respectively installed on the front and rear sides of the U-shaped frame 303, the rotating shaft 3042 is rotatably connected to the inside of the rotating bearing 3041, the cleaning roller 3043 is fixedly connected to the outer surface of the rotating shaft 3042, and the electrostatic dust removal film 3044 is adhered to the outer surface of the cleaning roller 3043.
[0037] A mounting groove is horizontally penetrated through the upper surface of the mounting platform 2, and a group of cleaning components 304 are also installed inside the mounting groove. When the metal coil passes through the outer surface of the cleaning roller 3043, the electric lifting rod 302 is started to move downward, thereby pushing the cleaning roller 3043 inside the U-shaped frame 303 to move downward, so as to contact the upper and lower sides of the metal coil. The friction force when the metal coil is rolled up drives the rotating shaft 3042 inside the cleaning roller 3043 to rotate inside the rotating bearing 3041, so that the dust and impurities on the surface of the metal coil are absorbed by the electrostatic dust removal film 3044 on the outer surface of the cleaning roller 3043, and through adjustment, it can adapt to metal coils of different thicknesses, thereby improving the application range of the device.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A metal coiler for convenient material collection, comprising a coiler (1) and a mounting platform (2), wherein the mounting platform (2) is mounted on the right side of the coiler (1), and is characterized in that: A cleaning device is provided inside the mounting platform (2), a winding device is provided on the winding machine (1), and a material taking device is provided at the front end of the winding machine (1); The cleaning device comprises a support frame (301), an electric lifting rod (302), a U-shaped frame (303), and a cleaning assembly (304); the support frame (301) is fixedly connected to the top of the mounting platform (2); the electric lifting rod (302) is installed at the bottom center of the support frame (301); the U-shaped frame (303) is fixedly connected to the bottom of the electric lifting rod (302); and the cleaning assembly (304) is installed inside the U-shaped frame (303).
2. A metal coiler for facilitating material collection according to claim 1, characterized in that: The cleaning assembly (304) comprises a rotating bearing (3041), a rotating shaft (3042), a cleaning roller (3043), and an electrostatic dust removal film (3044); the two rotating bearings (3041) are respectively installed on the front and rear sides of the U-shaped frame (303); the rotating shaft (3042) is rotatably connected to the inside of the rotating bearing (3041); the cleaning roller (3043) is fixedly connected to the outer surface of the rotating shaft (3042); and the electrostatic dust removal film (3044) is adhered to the outer surface of the cleaning roller (3043).
3. A metal coiler for facilitating material collection according to claim 2, characterized in that: The upper surface of the mounting platform (2) is provided with a mounting groove extending transversely therethrough, and a group of cleaning components (304) are also installed inside the mounting groove.
4. A metal coiler for facilitating material collection according to claim 1, characterized in that: The winding device comprises a power unit and a winding unit; The power unit comprises a winding motor (401), a bearing seat (402), and a winding shaft (403); the winding motor (401) is installed on the top of the winding machine (1); the bearing seat (402) is installed on the front end of the winding motor (401); the winding shaft (403) is connected to the output end of the winding motor (401) and is rotatably connected to the inside of the bearing seat (402).
5. A metal coiler for facilitating material collection according to claim 4, characterized in that: The winding unit comprises a baffle (404), a sleeve shaft (405), a metal roll (406), and a threaded stopper (407); the baffle (404) is fixedly connected to the front end of the winding shaft (403); the sleeve shaft (405) is fixedly connected to the front center of the baffle (404); the metal roll (406) is sleeved on the sleeve shaft (405); and the threaded stopper (407) is installed on the front end of the sleeve shaft (405).
6. A metal coiler for facilitating material collection according to claim 5, characterized in that: The front end of the sleeve shaft (405) is provided with an external thread matching the threaded stopper (407), and the two are threadedly connected.
7. The metal coiler for facilitating material collection according to claim 1, characterized in that: The material taking device comprises a base (501), universal wheels (502), a hydraulic cylinder (503), and a material receiving bin (504); the base (501) is placed at the front end of the winder (1); the four universal wheels (502) are respectively fixedly connected to the four corners of the lower surface of the base (501); the two hydraulic cylinders (503) are respectively installed on the left and right sides of the upper surface of the base (501); and the material receiving bin (504) is fixedly connected to the top of the hydraulic cylinder (503).