Asphalt stirring machine
By setting up a flue gas collection mechanism on the asphalt mixer, the flue gas is mixed with water and discharged, the problem of asphalt flue gas pollution in the prior art is solved, and the effective removal of flue gas and environmental protection is achieved.
Patent Information
- Application Number
- CN202422004837.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-19
AI Technical Summary
Existing asphalt agitators lack the ability to collect and shield asphalt flue gas, resulting in flue gas polluting the environment.
A flue gas collection mechanism is set up above the asphalt discharge port of the asphalt mixer. The flue gas is pumped into the straight pipe by a fan, and the aqueous solution is sprayed with the flue gas through the atomization spray head to form sewage and discharge it.
Effectively collect and treat harmful flue gas released during asphalt stirring, avoiding flue gas polluting the environment and achieving effective removal of flue gas.
Smart Images

Figure CN222948769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt mixer auxiliary equipment, in particular to an asphalt mixer. Background Art
[0002] Asphalt mixers are equipment for heating asphalt and mixing sand and gravel. They are usually equipped with wheeled chassis and used to repair asphalt pavement. The molten asphalt discharged during operation is often accompanied by a lot of smoke, which is composed of aerosols and vapors produced by the heating of asphalt and the combustion of asphalt-containing substances. Asphalt smoke is generally mixed with a certain concentration of smoke, and is brown or black in color, with a strong irritating effect. In addition, asphalt smoke contains a variety of polycyclic aromatic hydrocarbons such as benzopyrene, benzanthracene, and carbazole, most of which are carcinogenic and strong carcinogenic substances. However, the current asphalt mixers do not have the ability to collect and shield asphalt smoke, so those skilled in the art propose a solution for an asphalt mixer. Utility Model Content
[0003] The purpose of the utility model is to provide a technical solution for an asphalt mixing machine to solve the shortcomings of the background technology. In order to solve the disadvantages and defects of the background technology, the technical solution has the following contents:
[0004] It comprises a stirring mechanism, and a fume collecting mechanism is arranged at the left discharge port of the stirring mechanism; wherein the stirring mechanism comprises a bottom plate, a hot melt kettle fixed on the left side of the top surface of the bottom plate, and a burner fixed on the middle section of the top surface of the bottom plate, and a stirring roller is rotatably arranged on the right side of the top surface of the bottom plate, and an asphalt discharge trough is fixed at the discharge port of the hot melt kettle;
[0005] The smoke collection mechanism includes an exhaust fan fixed on the left side surface of the hot melt kettle above the asphalt discharge trough, a straight pipe fixedly connected to the exhaust fan outlet port, and 10-15 atomizing nozzles penetrating the top surface of the straight pipe; wherein, a water tank is fixed on the left side wall of the hot melt kettle, a water pump is arranged above the water tank, the water pumping end of the water pump is connected to a water suction pipe penetrating into the interior of the water tank, the drainage port of the water pump is connected to a drainage pipe, and the drainage pipe is forked at one end away from the water pump and connected to the water inlet port of the atomizing nozzle.
[0006] As a preferred solution of the utility model, a stainless steel bracket is installed on the right side of the exhaust fan casing by screws, and the side surface of the stainless steel bracket away from the exhaust fan is fixedly connected to the left side surface of the hot melt kettle, the air inlet of the exhaust fan is located above the asphalt discharge trough, and the air inlet of the exhaust fan is installed with an air collecting hood.
[0007] As a preferred solution of the utility model, a solenoid valve is provided at the connection position between the water pump and the water suction pipe, and the bottom surface of the water pump is fixedly connected to the top surface of the water tank.
[0008] As a preferred solution of the utility model, a tee is installed at one end of the drain pipe away from the water pump, a plastic pipe is passed through and fixed at both the front and rear ends of the tee, 10-15 branch pipes are passed through and fixed on the bottom surface of the plastic pipe, and the bottom end ports of the branch pipes are connected to the water inlet port of the atomizing nozzle.
[0009] As a preferred solution of the utility model, the top surface of the straight tube is provided with 10-15 through holes for the atomizing nozzle to penetrate, and the space between the inner wall of the through hole and the outer ring surface of the atomizing nozzle is filled with sealant.
[0010] As a preferred solution of the utility model, a sewage discharge pipe is fixedly connected to one end of the straight pipe away from the exhaust fan, and the end of the sewage discharge pipe away from the straight pipe faces downward.
[0011] As a preferred solution of the utility model, a water replenishment port is provided on the top surface of the water tank, and a liquid level sensor is installed on the side wall of the inner cavity of the water tank.
[0012] As a preferred solution of the utility model, one end of the water-drawing pipe away from the solenoid valve penetrates into the bottom space of the inner cavity of the water tank.
[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0014] The technical solution is to set a smoke collection mechanism above the asphalt discharge port of the asphalt mixer, so that the smoke released by the molten asphalt in the hot melt kettle when it is discharged can be collected. After the smoke is sucked into the straight pipe by the exhaust fan, several atomizing nozzles inside the straight pipe absorb the aqueous solution and spray it to mix with the smoke, so that the harmful and unpleasant smoke is mixed with water and discharged from the pipeline, avoiding the smoke pollution of the environment when the asphalt is discharged. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a schematic diagram of an asphalt mixing machine and a smoke collection mechanism;
[0017] Figure 2 is a schematic diagram of an asphalt mixing machine;
[0018] Figure 3 Schematic diagram of the flue gas collection mechanism.
[0019] Description of reference numerals:
[0020] 1. Mixing mechanism; 11. Bottom plate; 12. Mixing drum; 13. Burner; 14. Hot melt kettle; 15. Asphalt discharge trough; 2. Smoke collecting mechanism; 21. Exhaust fan; 22. Drain pipe; 23. Water pump; 24. Solenoid valve; 25. Water pipe; 26. Water tank; 27. Branch pipe; 28. Sewage discharge pipe; 29. Atomizing nozzle; 210. Straight pipe. DETAILED DESCRIPTION
[0021] In order to more clearly explain and illustrate the technical solution and implementation of the present utility model, several preferred specific embodiments for implementing the technical solution of the present utility model are introduced below.
[0022] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application and use. It should be understood that in all these figures, the same or similar figure numbers indicate the same or similar parts and features. The various figures only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may use exaggerated methods to illustrate the relevant details or structures of the embodiments of the present disclosure. The various publications, patents and published patent specifications cited herein are incorporated herein by reference in their entirety. The technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model.
[0023] Embodiment, a better technical solution of an asphalt mixing machine, includes the following:
[0024] Refer to the instruction manual Figure 1 As shown; it includes a stirring mechanism 1, and a smoke collecting mechanism 2 is arranged at the left discharge port position of the stirring mechanism 1; wherein, the stirring mechanism 1 includes a bottom plate 11, a hot melt kettle 14 fixed to the left side of the top surface of the bottom plate 11, and a burner 13 fixed to the middle section of the top surface of the bottom plate 11, and a stirring roller 12 is rotatably arranged on the right side of the top surface of the bottom plate 11, and an asphalt discharge trough 15 is fixed at the discharge port position of the hot melt kettle 14; a stainless steel bracket is installed on the right side of the shell of the exhaust fan 21 by screws, and a side surface of the stainless steel bracket away from the exhaust fan 21 is fixedly connected to the left side surface of the hot melt kettle 14, the air inlet of the exhaust fan 21 is located above the asphalt discharge trough 15, and an air collecting hood is installed at the air inlet of the exhaust fan 21.
[0025] Refer to the instruction manual Figure 3As shown; the smoke collection mechanism 2 includes an exhaust fan 21 fixed on the left side surface of the hot melt kettle 14 and located above the asphalt discharge trough 15, a straight pipe 210 fixedly connected to the air outlet port of the exhaust fan 21, and 10-15 atomizing nozzles 29 penetrating the top surface of the straight pipe 210; wherein, a water tank 26 is fixed on the left side wall of the hot melt kettle 14, a water pump 23 is arranged above the water tank 26, the water pump end of the water pump 23 is connected to a water suction pipe 25 penetrating into the interior of the water tank 26, the drainage port of the water pump 23 is connected to a drainage pipe 22, and the drainage pipe 22 is forked at one end away from the water pump 23 and connected to the water inlet port of the atomizing nozzle 29.
[0026] Refer to the instruction manual Figure 3 As shown; a solenoid valve 24 is provided at the connection position between the water pump 23 and the water suction pipe 25, and the bottom surface of the water pump 23 is fixedly connected to the top surface of the water tank 26. A tee is installed at one end of the drain pipe 22 away from the water pump 23, and a plastic pipe is fixed through both the front and rear ends of the tee, and 10-15 branch pipes 27 are fixed through the bottom surface of the plastic pipe, and the bottom end of the branch pipe 27 is connected to the water inlet port of the atomizing nozzle 29. The top surface of the straight pipe 210 is provided with 10-15 through holes for the atomizing nozzle 29 to penetrate, and the inner wall of the through hole and the outer ring surface of the atomizing nozzle 29 are filled with sealant; the end of the straight pipe 210 away from the exhaust fan 21 is fixedly connected to the sewage discharge pipe 28, and the end of the sewage discharge pipe 28 away from the straight pipe 210 faces downward. A water replenishment port is provided on the top surface of the water tank 26, and a liquid level sensor is installed on the side wall of the inner cavity of the water tank 26. One end of the water-drawing pipe 25 away from the solenoid valve 24 penetrates into the bottom space of the inner cavity of the water tank 26 .
[0027] According to the above-mentioned preferred technical solution, the workflow of the technical solution is described as follows:
[0028] After the asphalt is melted and stirred under the joint action of the stirring drum 12 and the hot melt kettle 14, the molten asphalt will be discharged along the asphalt discharge trough 15. At the same time, the smoke released when the asphalt is discharged will be extracted by the air inlet of the smoke collection mechanism 2, and the smoke will be transported to the inside of the straight pipe 210. After the solenoid valve 24 and the water pump 23 are synchronously turned on, the water pipe 25 extracts the aqueous solution in the water tank 26 into the drain pipe 22, and then the aqueous solution is diverted to 10-15 equidistantly arranged atomizing nozzles 29 through the branch pipe 27. At this time, the aqueous solution will be mixed with the smoke in the straight pipe 210 in an atomized state, so that the smoke will settle and become sewage, and finally discharged through the sewage discharge pipe 28.
[0029] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An asphalt mixing machine, comprising a mixing mechanism (1), characterized in that: A fume collecting mechanism (2) is provided at the left discharge port of the mixing mechanism (1); wherein the mixing mechanism (1) comprises a bottom plate (11), a hot melt kettle (14) fixed to the left side of the top surface of the bottom plate (11), and a burner (13) fixed to the middle section of the top surface of the bottom plate (11); a stirring roller (12) is rotatably provided on the right side of the top surface of the bottom plate (11); and an asphalt discharge trough (15) is fixed to the discharge port of the hot melt kettle (14); The fume collecting mechanism (2) comprises an exhaust fan (21) fixed on the left side surface of the hot melt kettle (14) above the asphalt discharge trough (15), a straight pipe (210) fixedly connected to the air outlet port of the exhaust fan (21), and 10-15 atomizing nozzles (29) penetrating the top surface of the straight pipe (210); wherein a water tank (26) is fixed on the left side wall of the hot melt kettle (14), a water pump (23) is arranged above the water tank (26), the water pump end of the water pump (23) is connected to a water suction pipe (25) penetrating into the interior of the water tank (26), the drainage port of the water pump (23) is connected to a drainage pipe (22), and the drainage pipe (22) is bifurcated at one end away from the water pump (23) and connected to the water inlet port of the atomizing nozzle (29).
2. An asphalt mixing machine according to claim 1, characterized in that: A stainless steel bracket is installed on the right side of the housing of the exhaust fan (21) by means of screws, and a side surface of the stainless steel bracket away from the exhaust fan (21) is fixedly connected to a left side surface of the hot melt kettle (14), an air inlet of the exhaust fan (21) is located above the asphalt discharge trough (15), and an air collecting hood is installed at the air inlet of the exhaust fan (21).
3. An asphalt mixing machine according to claim 1, characterized in that: A solenoid valve (24) is provided at the connection position between the water pump (23) and the water suction pipe (25), and the bottom surface of the water pump (23) is fixedly connected to the top surface of the water tank (26).
4. An asphalt mixing machine according to claim 1, characterized in that: A tee is installed at one end of the drainage pipe (22) away from the water pump (23), a plastic pipe is passed through and fixed at both the front and rear ends of the tee, 10-15 branch pipes (27) are passed through and fixed on the bottom surface of the plastic pipe, and the bottom end ports of the branch pipes (27) are connected to the water inlet port of the atomizing nozzle (29).
5. An asphalt mixing machine according to claim 1, characterized in that: The top surface of the straight tube (210) is provided with 10-15 through holes for the atomizing nozzle (29) to penetrate, and a sealant is filled between the inner wall of the through hole and the outer ring surface of the atomizing nozzle (29).
6. An asphalt mixing machine according to claim 1, characterized in that: One end of the straight pipe (210) away from the exhaust fan (21) is fixedly connected to a sewage discharge pipe (28), and the end of the sewage discharge pipe (28) away from the straight pipe (210) faces downward.
7. An asphalt mixing machine according to claim 1, characterized in that: The top surface of the water tank (26) is provided with a water replenishment port, and a liquid level sensor is installed on the inner cavity side wall of the water tank (26).
8. An asphalt mixing machine according to claim 1, characterized in that: One end of the water-drawing pipe (25) away from the electromagnetic valve (24) penetrates into the bottom space of the inner cavity of the water tank (26).