Insulation and voltage resistance detection device
By designing an insulating voltage-resistant detection device suitable for products of different sizes, combined with a combined structure of conductive blocks, insulating blocks and length adjustment blocks, the problems of low detection efficiency and safety hazards in the prior art are solved, and efficient and safe multi-piece inspection is achieved.
Patent Information
- Application Number
- CN202421433754.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing insulation voltage resistance detection device is inefficient when detecting multiple products of different sizes, has low operating output, and has safety hazards.
An insulating voltage-resistant detection device including a voltage meter, a conductive plate and a control module is designed. Through the combined structure of the conductive block and the insulating block and the length adjustment block, it can adapt to products of different sizes, and improve the safety and convenience of operation through remote control wires and junction boxes.
The device can test multiple products at once, improves testing efficiency, improves output by more than 2.5 times, and improves safety factor and reduces damage to the power cord of the high-voltage gun.
Smart Images

Figure CN222952440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to testing equipment in the field of electronic components, in particular to an insulation withstand voltage detection device. Background Art
[0002] In the production process of electronic components, insulation and withstand voltage testing is a safety test requirement. Each product needs to be strictly tested before shipment, and 100% inspection is required. In the past two years, the PTC device new energy vehicle air heating core is a product with an aluminum shell. When testing, it must first be placed flat on the insulation and withstand voltage test board in an orderly manner (such as Figure 3 As shown), then press the red button on the handheld high-voltage gun with your finger to connect the positive and negative poles of each PTC device one by one. Existing PTC devices are high-end products, and the standard requirements are: each product is insulated and withstands voltage for 3-15s, so the output of operators in this process is very low, which seriously affects sales output. Moreover, when placed on the conductive plate, the number is about 25, and the straight-line distance from one end to the other is long, which often pulls and twists the power cord of the high-voltage gun, causing damage, affecting procurement costs and production progress. Then, when the operator holds the high-voltage gun for a long time, the probability of contact with the body will be greatly increased, and employees sometimes touch it, causing safety hazards. Summary of the invention
[0003] In view of the shortcomings of the prior art, the utility model provides an insulation withstand voltage testing device, which can effectively solve the insulation withstand voltage testing of products of different sizes and can test multiple products at a time, which is convenient and fast, greatly improving the testing efficiency, increasing the output by more than 2.5 times, and improving the safety factor.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an insulation withstand voltage detection device, comprising a withstand voltage instrument and a conductive plate I, the withstand voltage instrument and the conductive plate I are connected by a wire, a clamping fixture for a test piece is provided on the conductive plate I, the clamping fixture comprises a conductive block at one end and an insulating block at the other end, the conductive block and the insulating block are connected and fixed by two screw rods, a number of test pieces are arranged between the two screw rods, a conductive plate II is provided on the insulating block; a high-voltage output wire is provided between the withstand voltage instrument and the conductive plate II; and a control module is also included.
[0005] As a further improvement, the control module includes a remote control wire and a junction box, one end of the remote control wire is connected to the withstand voltage instrument, and the other end is connected to the junction box, and a control switch is provided on the junction box.
[0006] As a further improvement, a length adjustment block is provided outside the insulating block.
[0007] As a preferred embodiment, the conductive block is an iron block.
[0008] As a preferred embodiment, the insulating block is made of mica board.
[0009] The length of the clamping tool of the utility model can be adjusted according to the size of the product to be tested, and the number of test pieces that can be placed can also be adjusted according to the width of the clamping tool as needed. Generally, 15-25 test pieces are preferably arranged and placed.
[0010] The beneficial effects of the utility model are as follows: it can effectively solve the insulation withstand voltage test of products of different sizes, and can test multiple products at a time, which is convenient and fast, greatly improves the utilization rate of man-machine, increases the output by more than 2.5 times, has high test efficiency, and improves the safety factor. A length adjustment block is provided on the outside of the insulation block, which can be used for length adjustment and is also the frame of the clamping tooling, making the clamping tooling more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;
[0012] Figure 2 This is a schematic diagram of the structure of the clamping tooling of the utility model embodiment;
[0013] Figure 3 It is a schematic diagram of the prior art structure.
[0014] In the figure: 1. Withstand voltage tester; 2. Conductive plate; 3. Screw rod; 4. Conductive block I; 5. Insulation block; 6. Wire; 7. Conductive plate II; 8. High-voltage output wire; 9. Remote control wire; 10. Junction box; 11. Control switch; 12. Length adjustment block; 13. Test piece. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] like Figure 1 , Figure 2As shown, an insulation withstand voltage detection device includes a withstand voltage instrument 1 and a conductive plate Ⅰ2, wherein the withstand voltage instrument 1 and the conductive plate Ⅰ2 are connected by a wire 6, and a clamping fixture for a test piece is provided on the conductive plate Ⅰ2, wherein the clamping fixture includes a conductive block 4 at one end and an insulating block 5 at the other end, wherein the conductive block 4 is an iron block and the insulating block 5 is a mica plate. The conductive block 4 and the insulating block 5 are connected by two screw rods 3 and tightened and fixed with nuts. 20 test pieces 13 are arranged between the two screw rods 3, and a conductive plate Ⅱ7 is provided on the insulating block 5; a high-voltage output wire 8 is provided between the withstand voltage instrument 1 and the conductive plate Ⅱ7; and a control module is also included. The control module includes a remote control wire 9 and a junction box 10, wherein one end of the remote control wire 9 is connected to the withstand voltage instrument 1, and the other end is connected to the junction box 10, and a control switch 11 is provided on the junction box 10. A length adjustment block 12 is provided on the outer side of the insulating block 5.
[0017] Before operation, set the single test time on the withstand voltage instrument 1. During operation, the employee can stack 20 test pieces 13 in advance, and place them neatly vertically between the two screw rods 3. One end of the test piece 13 contacts the conductive block 4, and the other end contacts the conductive plate II 7. Press the control switch 11 to start the test. After the set time is over, the tested test piece 13 can be taken out and placed in the tested turnover box. At the same time, the employee can stack the next test piece to be tested.
Claims
1. An insulation withstand voltage detection device, comprising a withstand voltage instrument (1) and a conductive plate I (2), wherein the withstand voltage instrument (1) and the conductive plate I (2) are connected via a wire (6), characterized in that: A clamping fixture for a test piece is provided on the conductive plate I (2), the clamping fixture comprising a conductive block (4) at one end and an insulating block (5) at the other end, the conductive block (4) and the insulating block (5) are connected and fixed by two screw rods (3), a plurality of test pieces (13) are arranged between the two screw rods (3), a conductive plate II (7) is provided on the insulating block (5); a high-voltage output wire (8) is provided between the withstand voltage instrument (1) and the conductive plate II (7); and a control module is also included; The control module comprises a remote control wire (9) and a junction box (10); one end of the remote control wire (9) is connected to the withstand voltage instrument (1), and the other end is connected to the junction box (10); and a control switch (11) is provided on the junction box (10).
2. An insulation withstand voltage detection device as claimed in claim 1, characterized in that: A length adjustment block (12) is provided on the outside of the insulating block (5).
3. The insulation withstand voltage detection device according to claim 1, characterized in that: The conductive block (4) is made of an iron block.
4. The insulation withstand voltage detection device according to claim 1, characterized in that: The insulating block (5) is made of a mica board.