Large-current waterproof connector easy to disassemble and replace

By using a female connector and a male connector that can be turned on, the cumbersome replacement process of existing high-current connectors is solved, and the rapid and easy removal and sealing and waterproof functions are achieved, which improves operating efficiency and market competitiveness.

CN222953492UActive Publication Date: 2025-06-06DONGGUAN QUANLIN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422082911.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-06
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing high-current connectors have many steps, are inconvenient to operate and inefficient in replacement, resulting in staff trapping.

Method used

The female seat connector and male connector that can be connected to the plug are locked to the object through locking screws, and a seal assembly is formed through a sealing gasket to simplify the replacement process.

Benefits of technology

It realizes the fast and easy removal and sealing and waterproof functions of high-current connectors. It is simple to operate and efficient, and can be replaced without professional personnel, which enhances market competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large-current waterproof connector easy to disassemble and replace, comprising a female seat connector which comprises a female seat and a first lead, the female seat is provided with a sealing gasket, the female seat is provided with a first blocking edge, and the first blocking edge is provided with a first hole site; the male head connector comprises a bent angle plug and a second wire, and a waterproof sealing ring is arranged on the bent angle plug; after the corner plug is plugged into the plugging port of the female seat, the waterproof sealing ring is in sealing contact with the inner wall of the plugging port, and the first wire and the second wire are perpendicular to each other and are communicated with each other. After the female seat is embedded in a window of an object, the first blocking edge abuts against the outer side of the window of the object, the locking screw penetrates through the first hole position and then is spirally fixed to the object, and the first blocking edge and the object are assembled in a sealed mode through the sealing gasket. When the corner plug in the male head connector or the first interface connected with the first wire is damaged, the male head connector is directly pulled out relative to the female seat, a new male head connector can be replaced, the female seat does not need to be disassembled and assembled, the steps are extremely few and simple, and the efficiency is extremely high.
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Description

Technical field:

[0001] The utility model relates to the technical field of connectors, in particular to a large current easily disassembled and replaced waterproof connector. Background technology:

[0002] See also Figure 1-3 The above is a high current connector 1 on the market, which includes a right angle adapter 11, a horizontal wire 12 horizontally connected to the right angle adapter 11, a first interface 13 fixed to the end of the horizontal wire 12, a vertical wire 15 vertically connected to the right angle adapter 11, and a second interface 14 fixed to the end of the vertical wire 15. When used, the right angle adapter 11 is embedded and installed at the port 21 of the battery shell 2, and screws are passed through the through holes 111 on the right angle adapter 11 to be screwed with the screw holes of the battery shell 2, so that the right angle adapter 11 is locked on the battery shell 2, and then the entire high current connector 1 is fixedly installed on the battery shell 2, wherein the horizontal wire 12 and the first interface 13 at the end thereof are exposed outside the battery shell 2, the vertical wire 15 and the second interface 14 at the end thereof are placed inside the battery shell 2, the second interface 14 is connected to the fourth interface 31 at the end of the battery connection line 3 for electrical conduction, and the first interface 13 is connected to the third interface 41 at the end of the power line 4 for electrical conduction.

[0003] In actual use, when the high-current connector 1 cannot be used normally due to damage to the first interface 13 or other factors and needs to be replaced, the entire high-current connector 1 needs to be disassembled relative to the battery housing 2. Specifically, the screws on the right-angle adapter 11 are removed so that the right-angle adapter 11 can be separated from the battery housing 2. At this time, the right-angle adapter 11 is pulled upward until the vertical wire 15 and the second interface 14 at its end and the fourth interface 31 at the end of the battery connecting line 3 are pulled out of the port 21 of the battery housing 2, and then the second interface 14 is relative to the fourth interface 31. The interface 31 is pulled out, and then the second interface 14 of the new high-current connector 1 is re-connected with the fourth interface 31, and the vertical wire 15 of the new high-current connector 1 and the second interface 14 and the fourth interface 31 at the end of the battery connecting line 3 are re-inserted into the battery housing 2, and then the right-angle adapter 11 of the new high-current connector 1 is embedded and installed at the port 21 of the battery housing 2, and finally the screws are tightened to realize the replacement of the new high-current connector 1. There are many steps, the operation is extremely inconvenient, and the efficiency is extremely low, which causes great trouble to the staff.

[0004] In view of this, the inventor proposes the following technical solution. Utility model content:

[0005] The utility model aims to overcome the deficiencies of the prior art and provide a large current easily dismantled and replaced waterproof connector.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions: a large current easily replaceable waterproof connector comprises: a female connector, which comprises a female and a first wire fixedly connected to the female and distributed in parallel with the female socket, a sealing gasket is arranged on the female, and a first retaining edge protruding outward is formed on the outside of the female, and the first retaining edge is provided with a first hole position penetrating through the front and rear end surfaces for the locking screw to pass through; a male connector, which comprises an angled plug and a second wire fixedly connected to the angled plug and perpendicular to the insertion direction of the angled plug, and a waterproof sealing ring is arranged on the angled plug; after the angled plug is plugged into the female socket, the waterproof sealing ring is in sealing contact with the inner wall of the socket, and the first wire and the second wire are perpendicular to each other and are connected to each other; after the female is embedded and installed in the window of the object, the first retaining edge abuts against the outside of the window of the object, and the locking screw is spirally fixed to the object after passing through the first hole, and the first retaining edge forms a sealed assembly with the object through the sealing gasket.

[0007] Furthermore, in the above technical solution, a plurality of nuts are also arranged in the first retaining edge, the angle plug is provided with a second retaining edge corresponding to the first retaining edge, the second retaining edge is provided with a second hole corresponding to the nut, and the fastening screw passes through the second hole and is spirally fixed with the nut to lock the angle plug and the female socket together.

[0008] Furthermore, in the above technical solution, the female seat includes an insulating seat having the socket and a plurality of female terminals fixed in the insulating seat, the front end of the insulating seat is formed with the first retaining edge protruding outward, the socket is also provided with a docking sleeve, and an insertion space is formed between the outside of the docking sleeve and the inner wall of the socket, the female terminal is embedded and fixed in the docking sleeve, and the front end of the female terminal has a guide groove.

[0009] Furthermore, in the above technical solution, a wiring groove is provided at the rear end of the female terminal, the wiring groove and the guide groove are isolated from each other, and a notch step connected to the wiring groove is also provided at the rear end of the female terminal.

[0010] Furthermore, in the above technical solution, the angle plug includes an insulator in a right angle shape and a plurality of male terminals fixed in the insulator, the front end of the insulator has a docking convex ring adapted to the insertion space, the male terminal is exposed in the docking convex ring, and the waterproof sealing ring is sleeved on the outer surface of the docking convex ring.

[0011] Furthermore, in the above technical solution, the number of the docking tubes is at least two, and a gap is formed between two adjacent docking tubes; at least two mutually spaced-apart docking slots are formed in the docking convex ring, each docking slot has a male terminal, and a docking tube is plugged and fixed to a docking slot.

[0012] Furthermore, in the above technical solution, an annular groove is provided on the outer surface of the docking convex ring, the inner side of the waterproof sealing ring is embedded in the annular groove, the outer side of the waterproof sealing ring protrudes outside the annular groove, and at least two waterproof ribs are provided on the outer side of the waterproof sealing ring.

[0013] Furthermore, in the above technical solution, anti-slip grooves are arranged around the insulator to facilitate pinching or holding by hand; the first wire is connected to the first interface, and the second wire is connected to the second interface.

[0014] Furthermore, in the above technical solution, the cross-section of the anti-slip groove is arc-shaped.

[0015] Furthermore, in the above technical solution, an SR head is arranged between the insulator and the second wire, and a plurality of slots are arranged on the periphery of the SR head to facilitate swinging.

[0016] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art: the utility model adopts a female connector and a male connector that can be plugged in to replace the traditional right-angle adapter, and the female connector is separately embedded and installed in the window of the object, and the female connector and the object are locked by a locking screw, and the first retaining edge in the female connector forms a sealed assembly with the object through a sealing gasket, thereby ensuring that the large-current easily disassembled and replaced waterproof connector of the utility model forms a sealed and waterproof assembly with the object, which can prevent the formation of a gap therebetween and cause problems such as water leakage, thereby ensuring the sealing and waterproof function of the utility model. At the same time, after the angled plug is plugged into the socket of the female socket, the waterproof sealing ring is in sealing contact with the inner wall of the socket, thereby forming a sealing and waterproof function, so that the two form a stable and reliable electrical conduction; when the angled plug in the male connector or the first interface connected to the first wire is damaged, the male connector can be directly unplugged from the female socket and then replaced with a new male connector without disassembling the female socket. The steps are very few and very simple, the operation is very convenient, and the efficiency is very high. It can be operated without professional staff, and it is very convenient to use, which makes the utility model have strong market competitiveness. Description of the drawings:

[0017] Figure 1 This is the assembly diagram of the high-current connector and battery housing on the market;

[0018] Figure 2 This is a structural diagram of a high-current connector on the market;

[0019] Figure 3 It is a partial stereogram of a high current connector on the market;

[0020] Figure 4 It is a three-dimensional diagram of the utility model;

[0021] Figure 5 It is a disassembled diagram of the utility model;

[0022] Figure 6 It is a three-dimensional diagram of the male connector in the utility model;

[0023] Figure 7 It is a disassembled diagram of the male connector in the utility model;

[0024] Figure 8 It is a three-dimensional diagram of the female connector in the utility model;

[0025] Fig. 9 It is a stereogram of the female connector of the utility model from another perspective;

[0026] Fig.10 This is a disassembled diagram of the female connector in the utility model. Specific implementation method:

[0027] The utility model is further described below in conjunction with specific embodiments and drawings.

[0028] See Figure 4-10 As shown, a high-current easily replaceable waterproof connector includes a female connector 500 and a male connector 700 that can be docked and connected.

[0029] The female connector 500 includes a female socket 5 and a first wire 6 fixedly connected to the female socket 5 and parallel to the socket 501 of the female socket 5. A sealing gasket 53 is arranged on the female socket 5. The female socket 5 is formed with a first retaining edge 511 protruding outward on the outside. The first retaining edge 511 is provided with a first hole 512 through the front and rear end surfaces for the locking screw to pass through; the male connector 700 includes an angled plug 7 and a second wire 8 fixedly connected to the angled plug 7 and perpendicular to the plug-in direction of the angled plug 7. A waterproof sealing ring 73 is arranged on the angled plug 7; after the angled plug 7 is plugged into the socket 501 of the female socket 5, the waterproof sealing ring 73 is sealed against the inner wall of the socket 501. Contact, thereby forming a sealing and waterproof function, so that the two form a stable and reliable electrical conduction, and the first wire 6 and the second wire 8 are perpendicular to each other and conduct each other, realizing 90-degree bending wiring to meet the use requirements; after the female seat 5 is embedded and installed in the window of an object (such as a battery shell, etc.), the first retaining edge 511 is against the outside of the window of the object, and the locking screw passes through the first hole 512 and is spirally fixed to the object, and the first retaining edge 511 forms a sealed assembly with the object through the sealing gasket 53, thereby ensuring that the large-current easy-to-replace waterproof connector of the utility model forms a sealed and waterproof assembly with the object, which can prevent the formation of a gap between them and cause water leakage and other problems, thereby ensuring the sealing and waterproof function of the utility model. That is to say, the utility model adopts a female connector 500 and a male connector 700 that can be plugged in and connected to replace the traditional right-angle adapter (see background technology), and the female socket 5 is separately embedded and installed in the window of an object (such as a battery casing, etc.), and the female socket 5 is locked to the object by a locking screw, and the first retaining edge 511 in the female socket 5 forms a sealed assembly with the object through a sealing gasket 53, thereby ensuring that the large-current easily disassembled and replaced waterproof connector of the utility model forms a sealed and waterproof assembly with the object, which can prevent the formation of a gap therebetween and cause problems such as water leakage, thereby ensuring the sealing and waterproof function of the utility model. At the same time, after the angled plug 7 is plugged into the socket 501 of the female socket 5, the waterproof sealing ring 73 is in sealing contact with the inner wall of the socket 501, thereby forming a sealing and waterproof function, so that the two form a stable and reliable electrical conduction; when the angled plug 7 in the male connector 700 or the first interface connected to the first wire 6 is damaged, the male connector 700 can be directly pulled out relative to the female socket 5, and then replaced with a new male connector 700, without disassembling the female socket 5. The steps are very few and very simple, and the operation is very convenient and efficient. It can be operated without professional staff, and it is very convenient to use, which makes the utility model have strong market competitiveness.

[0030] The first wire is connected to the first interface, and the second wire is connected to the second interface.

[0031] The first hole 512 is a countersunk hole, so that after the locking screw passes through the countersunk hole, the head of the locking screw is placed in the first hole 512 and does not protrude from the end surface of the female seat 5, thereby achieving an aesthetic effect and protecting the locking screw.

[0032] In order to ensure that the connection between the angled plug 7 and the female socket 5 is more stable, the following design is also made: a plurality of nuts 514 are also arranged in the first retaining edge 511, the angled plug 7 is provided with a second retaining edge 711 corresponding to the first retaining edge 511, the second retaining edge 711 is provided with a second hole 712 corresponding to the nut 514, and the fastening screw passes through the second hole 712 and is screwed with the nut 514 to lock the angled plug 7 and the female socket 5 together, thereby effectively preventing the angled plug 7 from accidentally disengaging from the female socket 5 and ensuring the stability and reliability of the electrical conduction. Of course, the angled plug 7 and the female socket 5 can also be fixedly connected by a lock buckle snap connection instead of a fastening screw and a nut 514, which can also effectively prevent the angled plug 7 from accidentally disengaging from the female socket 5 and ensure the stability and reliability of the electrical conduction.

[0033] The specific structure of the female seat 5 is described below.

[0034] The female seat 5 includes an insulating seat 51 having the socket 501 and a plurality of female terminals 52 fixed in the insulating seat 51. The front end of the insulating seat 51 is externally formed with the first retaining edge 511 protruding outward. A docking sleeve 513 is also provided in the socket 501. An insertion space 510 is formed between the outside of the docking sleeve 513 and the inner wall of the socket 501. The female terminal 52 is embedded and fixed in the docking sleeve 513, and the front end of the female terminal 52 has a guide groove 521.

[0035] Correspondingly, the angle plug 7 includes a right-angled insulator 71 and a plurality of male terminals 72 fixed in the insulator 71. The front end of the insulator 71 has a docking convex ring 713 adapted to the insertion space 510. The male terminals 72 are exposed in the docking convex ring 713, and the waterproof sealing ring 73 is sleeved on the outer surface of the docking convex ring 713. When the angle plug 7 is docked with the female socket 5, the docking convex ring 713 is embedded and fixed in the insertion space 510 and wrapped around the outer periphery of the docking tube 513, thereby enhancing the plugging and unplugging force, and the male terminal 72 is embedded in the guide groove 521 at the front end of the female terminal 52, thereby ensuring that the two form a stable conductive electrical performance, so that the angle plug 7 and the female socket 5 form a stable electrical conduction.

[0036] The rear end of the female terminal 52 is provided with a wiring groove 522, which is isolated from the guide groove 521, and the rear end of the female terminal 52 is also provided with a notch step 523 connected to the wiring groove 522. When the conductor part of the first wire 6 is embedded in the wiring groove 522 at the rear end of the female terminal 52, it is fixed by soldering, thereby ensuring that the conductor part of the first wire 6 forms a stable conduction with the female terminal 52, and the solder is also filled into the notch step 523, thereby making the solder stably connected to the female terminal 52, thereby ensuring that the conductor part of the first wire 6 is connected to the female terminal 52 more stably. In addition, since the wiring groove 522 is isolated from the guide groove 521, when the conductor part of the first wire 6 is embedded in the wiring groove 522 at the rear end of the female terminal 52, it will not enter the guide groove 521, thereby ensuring that the size of the guide groove 521 remains unchanged.

[0037] The number of the docking tubes 513 is at least two, and a gap is formed between two adjacent docking tubes 513; at least two mutually spaced slots 714 are formed in the docking convex ring 713, each of the slots 714 has a male terminal 72, and a docking tube 513 is plugged and fixed to a slot 714, thereby effectively enhancing the plugging and unplugging force.

[0038] An annular groove 715 is provided on the outer surface of the docking convex ring 713, and the inner side of the waterproof sealing ring 73 is embedded in the annular groove 715 to ensure the stability between the two, wherein the outer side of the waterproof sealing ring 73 protrudes outside the annular groove 715 to form a sealed contact with the female seat, and at least two waterproof convex ribs 731 are provided on the outer side of the waterproof sealing ring 73, which has a better sealing assembly effect.

[0039] The insulator 71 is provided with anti-slip grooves 716 for easy pinching or holding. When the staff needs to pull out the male connector 700 relative to the female connector 500, when pinching or holding the insulator 71 of the angled plug 7, the fingers are pressed into the anti-slip grooves 716, so that the staff can exert force better, and then the angled plug 7 can be pulled out relative to the female socket better and more smoothly, which is more convenient to use.

[0040] The cross section of the anti-slip groove 716 is arc-shaped, which can make the human hand feel more comfortable and avoid injury to the human hand.

[0041] An SR head 717 is provided between the insulator 71 and the second wire 8 , and a plurality of slots 718 are provided on the periphery of the SR head 717 for facilitating swinging, which can effectively prevent the second wire 8 from breaking during the swinging process relative to the insulator 71 .

[0042] To sum up, the utility model adopts a female connector 500 and a male connector 700 that can be plugged in and connected to replace the traditional right-angle adapter (see background technology), and the female socket 5 is separately embedded and installed in the window of an object (such as a battery casing, etc.), and the female socket 5 is locked to the object by a locking screw, and the first retaining edge 511 in the female socket 5 forms a sealed assembly with the object through a sealing gasket 53, thereby ensuring that the large-current easily disassembled and replaced waterproof connector of the utility model forms a sealed and waterproof assembly with the object, which can prevent the formation of a gap therebetween and cause problems such as water leakage, thereby ensuring the sealing and waterproof function of the utility model. At the same time, after the angled plug 7 is plugged into the socket 501 of the female socket 5, the waterproof sealing ring 73 is in sealing contact with the inner wall of the socket 501, thereby forming a sealing and waterproof function, so that the two form a stable and reliable electrical conduction; when the angled plug 7 in the male connector 700 or the first interface connected to the first wire 6 is damaged, the male connector 700 can be directly pulled out relative to the female socket 5, and then replaced with a new male connector 700, without disassembling the female socket 5. The steps are very few and very simple, and the operation is very convenient and efficient. It can be operated without professional staff, and it is very convenient to use, which makes the utility model have strong market competitiveness.

[0043] Of course, the above description is only a specific embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made according to the structure, characteristics and principles described in the patent application scope of the present invention should be included in the patent application scope of the present invention.

Claims

1. A high current easily replaceable waterproof connector, characterized in that: It includes: A female connector (500) comprises a female connector (5) and a first wire (6) fixedly connected to the female connector (5) and arranged in parallel with a socket (501) of the female connector (5); a sealing pad (53) is arranged on the female connector (5); a first retaining edge (511) protruding outward is formed on the outside of the female connector (5); the first retaining edge (511) is provided with a first hole (512) penetrating the front and rear end surfaces for a locking screw to pass through; A male connector (700) comprises an angled plug (7) and a second wire (8) fixedly connected to the angled plug (7) and perpendicular to the plugging direction of the angled plug (7); a waterproof sealing ring (73) is provided on the angled plug (7); After the angled plug (7) is plugged into the mating port (501) of the female socket (5), the waterproof sealing ring (73) is in sealing contact with the inner wall of the mating port (501), and the first wire (6) and the second wire (8) are perpendicular to each other and are in electrical communication with each other; after the female socket (5) is embedded in the window of the object, the first retaining edge (511) abuts against the outer side of the window of the object, and the locking screw passes through the first hole (512) and is screwed to the object, and the first retaining edge (511) forms a sealed assembly with the object through the sealing pad (53).

2. A high current easily replaceable waterproof connector according to claim 1, characterized in that: A plurality of nuts (514) are also arranged inside the first retaining edge (511); the angled plug (7) is provided with a second retaining edge (711) corresponding to the first retaining edge (511); the second retaining edge (711) is provided with a second hole (712) corresponding to the nut (514); a fastening screw passes through the second hole (712) and is screwedly fixed with the nut (514) so ​​that the angled plug (7) and the female socket (5) are locked together.

3. The high current easily replaceable waterproof connector according to claim 1, characterized in that: The female seat (5) comprises an insulating seat (51) having the socket (501) and a plurality of female terminals (52) fixed in the insulating seat (51); the front end of the insulating seat (51) is externally formed with the first retaining edge (511) protruding outward; the socket (501) is also provided with a docking sleeve (513); an insertion space (510) is formed between the outside of the docking sleeve (513) and the inner wall of the socket (501); the female terminal (52) is embedded and fixed in the docking sleeve (513); and the front end of the female terminal (52) has a guide groove (521).

4. A high current easily replaceable waterproof connector according to claim 3, characterized in that: The rear end of the female terminal (52) is provided with a wiring groove (522), the wiring groove (522) and the guide groove (521) are isolated from each other, and the rear end of the female terminal (52) is also provided with a notch step (523) connected to the wiring groove (522).

5. The high current easily replaceable waterproof connector according to claim 3, characterized in that: The angled plug (7) comprises a right-angled insulator (71) and a plurality of male terminals (72) fixed in the insulator (71); the front end of the insulator (71) has a butt-jointing convex ring (713) adapted to the butt-jointing space (510); the male terminals (72) are exposed in the butt-jointing convex ring (713); and the waterproof sealing ring (73) is sleeved on the outer surface of the butt-jointing convex ring (713).

6. A high current easily replaceable waterproof connector according to claim 5, characterized in that: The number of the docking tubes (513) is at least two, and a gap is formed between two adjacent docking tubes (513); at least two mutually spaced slots (714) are formed in the docking convex ring (713), each of the slots (714) having a male terminal (72); and one docking tube (513) is plugged and fixed into one of the slots (714).

7. The high current easily replaceable waterproof connector according to claim 5, characterized in that: An annular groove (715) is arranged on the outer surface of the docking convex ring (713), the inner side of the waterproof sealing ring (73) is embedded in the annular groove (715), the outer side of the waterproof sealing ring (73) protrudes outside the annular groove (715), and at least two waterproof convex ribs (731) are arranged on the outer side of the waterproof sealing ring (73) at intervals.

8. The high current easily replaceable waterproof connector according to claim 5, characterized in that: The insulator (71) is provided with anti-slip grooves (716) around it for easy grasping or holding by hand; the first wire is connected to the first interface, and the second wire is connected to the second interface.

9. A high current easily replaceable waterproof connector according to claim 8, characterized in that: The cross section of the anti-slip groove (716) is in the shape of an arc.

10. The high current easily replaceable waterproof connector according to claim 5, characterized in that: An SR head (717) is arranged between the insulator (71) and the second wire (8), and a plurality of slots (718) are arranged on the periphery of the SR head (717) to facilitate swinging.