Lifting type wire plugging jig
By designing a lifting plug fixture including detection sensor, pressure positioning assembly and pressing assembly, the problem of unstable connection of wire metal contacts is solved, the in-place and stability of wire plugging is achieved, and the yield rate of wire harness products is improved.
Patent Information
- Application Number
- CN202421668113.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The prior art is difficult to ensure that wire metal contacts are inserted into place during plugging, resulting in unstable plugging or poor contact.
A lifting wire fixture is designed, including a base, a top, an elastic assembly, a pressing assembly and a pressing assembly. The wire insertion condition is detected by the detection sensor, and the pressure-position assembly is automatically triggered to press the plastic joint, and the pulling action ensures that the wire metal contact is inserted into place, and the pressing assembly completes the fixed assembly of the plug.
It effectively ensures the in-place and stability of the wires each time, improves the yield rate of the wire harness products, and ensures that the wiring operation meets the assembly requirements.
Smart Images

Figure CN222953513U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire harness assembly, and in particular relates to a lifting and pulling type wire plugging fixture. Background Art
[0002] In the wiring harness assembly, a common assembly method is to insert the wire into a plastic connector with a metal conductive sleeve, and then press the plastic connector sideways to fix the wire. Since there is a metal contact at the head end of the wire, and there are barbs on the metal contact, under normal circumstances, after the metal contact is inserted into the metal conductive sleeve of the plastic connector, the barbs will limit the position, so that the wire will not be easily pulled out. This can effectively avoid unstable wire connection or loose metal contacts caused by incomplete insertion. After pressing on the side, poor contact is likely to occur, or the wire will fall off directly.
[0003] However, in actual operation, although there are barbs on the metal contacts, when the wire is inserted into the metal contacts, if the insertion depth is not enough, the barbs may not be firmly fixed, and the wiring harness assembly requirements will not be met. The current assembly auxiliary fixture only has a side pressing structure, which cannot determine whether the metal contacts of the wire are plugged in place. Utility Model Content
[0004] In view of the above problems, the purpose of the present utility model is to provide a lifting and pulling wire insertion fixture, aiming to solve the above technical problems.
[0005] The utility model adopts the following technical solutions:
[0006] The pull-type wire plug fixture includes a base and a top seat, the top seat is connected to the base through an elastic component, a pressure component is installed on the top seat, the pressure component includes a lower pressure plate, a storage groove and an avoidance groove are opened on the top seat, the storage groove is located below the lower pressure plate, a pressing component is also provided on one side of the top seat, the pressing component is arranged toward the storage groove through the avoidance groove, and a detection sensor is also provided in the storage groove.
[0007] Furthermore, the pressure assembly includes a hollow support arranged on the top of the top seat, the lower pressure plate is hinged to the hollow support, the tail end of the lower pressure plate has a short groove, and the pressure assembly also includes a small cylinder installed in the top seat, the driving end of the small cylinder has a connecting pin and the connecting pin is located in the short groove.
[0008] Furthermore, the elastic component includes a guide rod, both ends of the guide rod are limit blocks, the top seat and the base are both provided with corresponding through stepped holes, wherein a spring is arranged on the guide rod located in the stepped hole of the base.
[0009] Furthermore, the pressing assembly includes a mounting block fixed to one side of the base, a pressing cylinder is fixed on the mounting block, a pad is fixed to the output end of the pressing cylinder via a pair of nuts, and a push block is provided on the pad facing the storage slot.
[0010] Furthermore, an adjusting groove is provided on the cushion block, and the pair of nuts pass through the adjusting groove and are locked to the output end of the pressing cylinder.
[0011] Furthermore, the pull-type wire plug fixture also includes a counter located on one side of the base.
[0012] The beneficial effect of the utility model is as follows: in the wire plugging fixture, the plastic connector is first placed in the storage slot, and after the detection sensor detects that it is in place, the pressing component is automatically triggered to press and fix the plastic connector, and then the operator inserts the wire into the plastic connector from top to bottom, and then pulls the wire upward. If the top seat is lifted up together, it means that the metal contact of the wire has been inserted in place and meets the assembly requirements. After the wire is released, the top seat returns to its position, and finally the pressing component is triggered to press the side of the plastic plug to complete the assembly; if the metal connector of the wire is not inserted into place, the wire will fall off the plastic connector when the wire is pulled, so this method can ensure that the wire plugging meets the quality requirements of each assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional diagram of a lifting and pulling wire insertion fixture provided by an embodiment of the utility model;
[0014] Figure 2 It is a top view of the lifting and pulling wire insertion fixture provided by an embodiment of the utility model;
[0015] Figure 3 It is a partial enlarged view of the lifting and pulling wire insertion fixture provided by the embodiment of the utility model;
[0016] Figure 4 It is a cross-sectional view of a pull-type wire insertion fixture provided in an embodiment of the utility model. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0018] In order to illustrate the technical solution of the present invention, specific embodiments are provided below for illustration.
[0019] like Figure 1-3As shown, the pull-type wire insertion fixture provided in this embodiment includes a base 2 and a top seat 1, the top seat 1 is connected to the base 2 through an elastic component 3, a pressure component 4 is installed on the top seat 1, and the pressure component 4 includes a lower pressure plate 41, a storage groove 11 and an avoidance groove 12 are opened on the top seat 1, the storage groove 12 is located below the lower pressure plate 41, and a pressing component 5 is also provided on one side of the top seat 1, and the pressing component 5 is arranged toward the storage groove 11 through the avoidance groove 12, and a detection sensor 13 is also provided in the storage groove 11.
[0020] This plug-in fixture is used to assist the plugging and pressing and fixing of wires and plastic connectors. The head end of the wire has a metal connector with barbs, and the plastic connector has a metal conductive sleeve. Under normal assembly requirements, after the wire is inserted into the plastic connector, the metal connector of the wire and the metal conductive sleeve of the plastic connector are limited, and finally the metal connector and the metal conductive sleeve are clamped by pressing from the side of the plastic connector.
[0021] The method of using this plug-in fixture is as follows: first, place the plastic connector in the storage slot. The opening shape of the storage slot matches the plastic connector and can be set to be compatible with a variety of plastic connectors without shaking; at this time, the detection sensor (the type of detection sensor is not limited in this embodiment) detects that the plastic connector is in place, and automatically triggers the pressing component to press and fix the plastic connector; then the operator inserts the wire into the plastic connector from top to bottom, and then pulls the wire upward. Due to the limiting effect of the barb, under normal circumstances, the top seat will be lifted up together, indicating that the metal contact of the wire has been inserted in place and meets the assembly requirements; then release the wire and the top seat automatically returns to its position, and finally triggers the pressing component to press the side of the plastic plug to complete the assembly. This embodiment adopts a manual foot-operated triggering method. If the metal connector of the wire is not inserted into place, the wire will fall off the plastic connector when the wire is pulled, so this method can ensure that the composite quality requirements of each plug-in assembly.
[0022] In the figure, as a specific structure, the pressure assembly 4 includes a hollow support 42 arranged on the top of the top seat 1, the lower pressure plate 41 is hinged to the hollow support 42, the tail end of the lower pressure plate 41 has a short slot 43, and the pressure assembly 4 also includes a small cylinder 44 installed in the top seat 1, and the driving end of the small cylinder 44 has a connecting pin and the connecting pin is located in the short slot 43. When the detection sensor detects that the plastic joint is in place, the small cylinder automatically drives its driving end to push up, and the connecting pin slides in the end slot, thereby completing the downward pressing operation of driving the lower pressure plate. In addition, there is a stop pin on the hollow support 42, which is used to limit the maximum pushing distance of the small cylinder to avoid crushing the plastic joint.
[0023] The function of the elastic component 3 is to apply a pulling force to the top seat when the wire is pulled. Under standard assembly requirements, when the wire is pulled, the top seat will be lifted together, which can overcome the force of the elastic component. If no elastic component is provided, it is difficult to control the pulling force on the wire and it is not easy to operate. Figure 4 As shown, the elastic component 3 provided in this embodiment includes a guide rod 31, and the two ends of the guide rod 31 are limit blocks 32. The top seat 1 and the base 2 are both provided with corresponding through stepped holes, wherein a spring 33 is arranged on the guide rod 31 located in the stepped hole of the base. The lifting wire is spring compressed, and the guide rod moves stably.
[0024] After the wires are inserted, the pressing assembly presses the side of the plastic connector from the avoidance groove to press and fix the plug-in position. In the figure, the pressing assembly 5 includes a mounting block 51 fixed to one side of the base 2, and a pressing cylinder 52 is fixed to the mounting block 51. A cushion block 54 is fixed to the output end of the pressing cylinder 52 through a pair of nuts 53, and a push block 55 is provided on the cushion block 54 facing the storage groove. In this structure, the pressing cylinder drives the push block 55 to press. In addition, an adjustment groove is provided on the cushion block 54. The pair of nuts 53 pass through the adjustment groove 56 and are locked to the output end of the pressing cylinder 52, which can conveniently adjust the position of the push block 55 to adapt to different types of plastic connectors.
[0025] Finally, the pull-type wire insertion fixture also includes a counter 6 located on one side of the base, which can count the number of times the cylinder is pressed, that is, the number of wire insertion operations completed in the current time period.
[0026] In summary, the utility model can ensure that the wire insertion operation meets the assembly requirements and improve the yield rate of the wiring harness product by designing a wire insertion fixture. The structure design is simple and practical.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pull-type wire insertion fixture, characterized in that: It includes a base and a top seat, the top seat is connected to the base through an elastic component, a pressure component is installed on the top seat, the pressure component includes a lower pressure plate, a storage groove and an avoidance groove are opened on the top seat, the storage groove is located below the lower pressure plate, a pressing component is also arranged on one side of the top seat, the pressing component is arranged toward the storage groove through the avoidance groove, and a detection sensor is also arranged in the storage groove.
2. The pull-type wire insertion fixture as claimed in claim 1, characterized in that: The pressure assembly includes a hollow support arranged on the top of the top seat, the lower pressure plate is hinged to the hollow support, the tail end of the lower pressure plate has a short slot, and the pressure assembly also includes a small cylinder installed in the top seat, the driving end of the small cylinder has a connecting pin and the connecting pin is located in the short slot.
3. The pull-type wire insertion fixture as claimed in claim 2, characterized in that: The elastic component comprises a guide rod, both ends of which are limit blocks, and the top seat and the base are both provided with corresponding through stepped holes, wherein a spring is arranged on the guide rod located in the stepped hole of the base.
4. The pull-type wire insertion fixture as claimed in claim 3, characterized in that: The pressing assembly includes a mounting block fixed to one side of the base, a pressing cylinder is fixed on the mounting block, a cushion block is fixed to the output end of the pressing cylinder through a pair of nuts, and a push block is arranged on the cushion block toward the storage slot.
5. The pull-type wire insertion fixture as claimed in claim 4, characterized in that: The cushion block is provided with an adjusting slot, and the pair of nuts are passed through the adjusting slot and then locked to the output end of the pressing cylinder.
6. The pull-type wire insertion fixture according to any one of claims 1 to 5, characterized in that: The pull-type wire insertion fixture also includes a counter located on one side of the base.