Novel smoke gun assembly
By designing a new type of smoke bong assembly, including an integrated molded smoke bong base plate and corresponding upper and lower channel structures, the problem that the existing smoke bong assembly cannot improve the SD value and roundness of the smoke stick is solved, and a higher quality cigarette finished product and a more continuous production process are achieved.
Patent Information
- Application Number
- CN202421887126.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing smoke gun assembly is not conducive to improving the SD value and roundness of the cigarette circumference, resulting in inconsistent quality of the finished cigarette product.
A new type of smoke bong assembly was designed, and the smoke bong base plate was formed into a smooth lower channel. A smoke tongue, a small pressure plate, a large pressure plate and a single soldering iron were installed on the smoke bong base plate to form a corresponding upper channel to achieve the smooth forming of the cigarette. At the same time, a smoking foam cover and vacuum cleaner board structure is adopted to remove smoke foam and dust and improve the quality of the finished product.
Through the design of the new smoke bong assembly, the SD value and roundness of the circumference of the cigarette branch have been improved, the quality of the finished cigarettes has been more consistent, and the continuity of the production process and environmental cleanliness have also been improved.
Smart Images
Figure CN222954858U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette production equipment, and particularly relates to a novel cigarette gun assembly. Background Art
[0002] In a cigarette making machine, the cigarette gun is a key component, which is responsible for compressing tobacco shreds and wrapping them around cigarette paper to form a cigarette rod. It not only affects the forming process of the cigarette rod, but also directly affects the quality and consistency of the final product. Therefore, the design and maintenance of the cigarette gun are crucial for ensuring the efficient operation of the production line and high-quality cigarette products.
[0003] The single weight, weight SD, draw resistance SD, circumference SD, roundness, etc. of a cigarette are important indicators for evaluating the quality of cigarettes. With the development of the domestic tobacco industry, cigarette enterprises have put forward higher requirements for the quality of cigarettes. Among them, the cigarette gun assembly is a key factor in determining the two physical indicators of the cigarette circumference SD value and roundness during production. In the prior art, the cigarette gun base plate is usually composed of three sections, and includes components such as large and small pressure plates, a tobacco tongue, and a double soldering iron structure. Summary of the Utility Model
[0004] The utility model discloses a novel cigarette gun assembly, which solves the technical problem in the prior art that the cigarette gun assembly is not conducive to improving the cigarette circumference SD value and roundness, and has the technical effects of reasonable structure, convenient assembly, and being conducive to improving the cigarette circumference SD value and roundness. The technical solutions adopted are as follows:
[0005] A novel cigarette gun assembly includes a cigarette gun base plate, the cigarette gun base plate is integrally formed and forms a lower channel for the cigarette rod to pass through. Along the advancing direction of the cigarette rod, there are a tobacco tongue, a small pressure plate, a large pressure plate, and a soldering iron, and the tobacco tongue, the small pressure plate, the large pressure plate, and the soldering iron jointly form an upper channel corresponding to the position of the lower channel to complete cigarette forming.
[0006] Based on the above technical solution, the soldering iron adopts a single soldering iron, and the single soldering iron axially extends 420 - 500 mm.
[0007] Based on the above technical solution, the large pressure plate axially extends 142.5 - 248.5 mm, the small pressure plate axially extends 182 - 362 mm, and the tobacco tongue axially extends 83 - 123 mm to better position the bonding place of the tobacco shreds and the cigarette paper during cigarette forming.
[0008] On the basis of the above technical solution, it further includes a first smoking foam cover and a second smoking foam cover. The first smoking foam cover is arranged above the upper channel and covers at least the tobacco tongue and the small pressure plate. Under the action of negative pressure, the tobacco foam is discharged outward through the first smoking foam cover. The second smoking foam cover is arranged below the lower channel and is close to the small pressure plate. A through hole corresponding to the position of the second smoking foam cover is opened on the tobacco gun bottom plate. Under the action of negative pressure, the tobacco foam is discharged outward through the second smoking foam cover.
[0009] On the basis of the above technical solution, it further includes two dust suction plates arranged on both sides of the upper channel and close to the tobacco tongue. The two dust suction plates can discharge the tobacco foam and floating dust outward under the action of negative pressure.
[0010] On the basis of the above technical solution, the two ends of the lower channel and the upper channel are in a horn shape to play a guiding role.
[0011] On the basis of the above technical solution, the tobacco gun bottom plate, the tobacco tongue, the small pressure plate and the large pressure plate are made of metal material and provided with a coating material to improve heat resistance and wear resistance.
[0012] Beneficial effects
[0013] In the utility model, the tobacco gun bottom plate is integrally formed, making the formed lower channel smoother, which is beneficial to the smooth progress of the cigarette therein and improves the continuity of production. In addition, compared with the split tobacco gun bottom plate in the prior art, it is more convenient to assemble. In addition, in this application, a single soldering iron structure is adopted on the premise of ensuring the bonding and drying effect of the cigarette paper. On the one hand, the soldering iron structure is simplified, and on the other hand, the axial space occupied by the soldering iron structure can be effectively shortened, providing sufficient axial space for the large and small pressure plates and the tobacco tongue.
[0014] In the utility model, the large and small pressure plates and the tobacco tongue are extended axially compared with the existing design. In this way, it can play a good shaping role and a role in stabilizing the lap joint (the bonding area at both ends of the cigarette paper) during the cigarette forming process, which is beneficial to improving the circumferential SD value and roundness of the cigarette rod. In addition, in this application, the smoking foam covers are arranged up and down, which can effectively remove the tobacco foam, is beneficial to improving the quality of the finished cigarette, and maintains a good production environment. At the same time, dust suction plates are also provided in the area close to the tobacco tongue, which can clean the tobacco foam specifically and further avoid the diffusion of the tobacco foam. Description of the drawings
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only one embodiment of the present utility model. For those of ordinary skill in the art, without creative efforts, other implementation drawings can be obtained according to the provided drawings.
[0016] Figure 1: Schematic structural diagram of the front view of the present utility model;
[0017] Figure 2 : Schematic structural diagram of the top view of the present utility model after removing the soldering iron;
[0018] Figure 3 : Schematic structural diagram of the bottom view of the present utility model;
[0019] Figure 4 : Figure 1 Schematic sectional structure diagram in the A-A direction in
[0020] Figure 5 : Schematic structural diagram of the top view of the cigarette gun bottom plate in the present utility model; Detailed implementation manners
[0021] The following description and drawings fully illustrate the specific implementation manners herein, enabling those skilled in the art to practice them. Parts and features of some implementation manners may be included in or replaced with parts and features of other implementation manners. The scope of the implementation manners herein includes the entire scope of the claims and all available equivalents of the claims. Herein, the terms "first", "second", etc. are only used to distinguish one element from another element, and do not require or imply any actual relationship or order between these elements. In fact, the first element can also be called the second element, and vice versa. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a structure, device or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such structure, device or equipment. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the structure, device or equipment including the said element. The various embodiments herein are described in a progressive manner, with each embodiment highlighting the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other.
[0022] As used herein, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the present invention. In the description of the present application, unless otherwise specified and defined, the terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the communication inside two elements. It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0023] As used herein, unless otherwise specified, the term "plurality" means two or more.
[0024] As used herein, the character " / " indicates that the objects before and after are in an "or" relationship. For example, A / B means: A or B.
[0025] As used herein, the term "and / or" is an associative relationship describing an object, indicating that three relationships can exist. For example, A and / or B means: A or B, or, the three relationships of A and B.
[0026] As Figures 1 - 5 shown, a novel cigarette gun assembly includes a cigarette gun bottom plate 1. Among them, the cigarette gun bottom plate 1 is integrally formed and forms a lower channel 8 for the cigarette rod to pass through, making the formed lower channel 8 smoother, which is beneficial to the smooth forward movement of the cigarette in it, improving the continuity of production. Compared with the split cigarette gun bottom plate 1 in the prior art, it is more convenient for assembly and processing.
[0027] A tobacco tongue 2, a small pressing plate 3, a large pressing plate 5, and a soldering iron 6 are provided along the advancing direction of the cigarette rod. The tobacco tongue 2, the small pressing plate 3, the large pressing plate 5, and the soldering iron 6 are connected to the cigarette gun bottom plate 1 through bolt assemblies, and the tobacco tongue 2, the small pressing plate 3, the large pressing plate 5, and the soldering iron 6 together form an upper channel 7 corresponding to the position of the lower channel 8. As Figure 4 shown, the upper channel 7 and the lower channel 8 together enclose a cigarette forming channel, and cigarette forming is completed in this channel.
[0028] The soldering iron 6 is a single soldering iron, specifically, a single ceramic soldering iron, which is used to quickly dry the overlapping area of the cigarette paper. The overlap is the overlapping and bonding area of the two side edges of the cigarette paper. The single soldering iron extends 420 - 500 mm axially. In this embodiment, the single soldering iron extends 440 mm axially [A1]. On the premise of ensuring the bonding and drying effect of the cigarette paper, on the one hand, the structure of the soldering iron 6 is simplified, and on the other hand, the axial space occupied by the structure of the soldering iron 6 can be effectively shortened, providing sufficient axial installation space for the large pressing plate 3 and the tobacco tongue 2.
[0029] Among them, the large pressing plate 5, the small pressing plate 3, and the tobacco tongue 2 are first extended in length compared with the prior art. The large pressing plate 5 extends 142.5 - 248.5 mm axially. In this embodiment, the large pressing plate 5 extends 180 mm axially. The small pressing plate 3 extends 182 - 362 mm axially. In this embodiment, the small pressing plate 3 extends 250 mm axially; the tobacco tongue 2 extends 83 - 123 mm axially. In this embodiment, the tobacco tongue 2 extends 115 mm axially [A2]. In this way, the bonding area between the cut tobacco and the cigarette paper can be better positioned during cigarette forming.
[0030] As Figure 1 and 3 shown, it also includes a first smoking foam cover 9 and a second smoking foam cover 10. The first smoking foam cover 9 is connected to the cigarette gun bottom plate 1 and is arranged above the upper channel 7. The first smoking foam cover 9 covers the tobacco tongue 2 and the small pressing plate 3. Under the action of negative pressure, the smoking foam is discharged outwards through the first smoking foam cover 9; the second smoking foam cover 10 is connected to the cigarette gun bottom plate 1 through the mounting plate 11 and is arranged below the lower channel 8. The second smoking foam cover 80 is arranged close to the small pressing plate 3. Correspondingly, a through hole corresponding to the position of the second smoking foam cover 10 is opened on the cigarette gun bottom plate 1. Under the action of negative pressure, the smoking foam is discharged outwards through the second smoking foam cover 10. In this way, the smoking foam deposited in the lower channel 8 can be removed in time, which is beneficial to ensuring the quality of cigarette forming.
[0031] As Figure 2 shown, it also includes two dust suction plates 12 arranged on both sides of the upper channel 7 close to the tobacco tongue 2. The two dust suction plates 12 can discharge the smoking foam and floating dust outwards under the action of negative pressure. The two dust suction plates 12 can respectively span the head and tail ends of the tobacco tongue 2. In this way, the key area where the smoking foam is generated can be targeted for cleaning, which is beneficial to improving the cleaning effect of the smoking foam.
[0032] As Figure 2 and 5 shown, the two ends of the lower channel 8 and the upper channel 9 are in a trumpet shape to play a guiding role, which is beneficial to ensuring the continuous and stable progress of the production process. In addition, the cigarette gun bottom plate 1, the tobacco tongue 2, the small pressing plate 3, and the large pressing plate 5 are made of metal materials and are provided with coating materials to improve heat resistance and wear resistance.
[0033] Working process
[0034] Cigarette paper is laid in the lower groove 8. During operation, tobacco is transported into a channel formed by the lower groove 8 and the upper groove 7. The tobacco is located in the cigarette paper, and the cigarette paper drives the tobacco to move forward along the channel. During the process of passing through the small pressing plate 3 and the large pressing plate 5, the two edges of the cigarette paper are coated with glue, and the opening of the cigarette paper is pressed by the upper groove 7 to form a cigarette. The glue on the cigarette is dried by a single soldering iron to form the cigarette. The axial length of the small pressing plate 3, the large pressing plate 5 and the cigarette tongue 2 is extended, which can make the forming process more stable and is conducive to improving the SD value and roundness of the cigarette circumference.
[0035] The present invention is described above by way of examples, but the present invention is not limited to the above specific embodiments, and any changes or modifications based on the present invention belong to the scope of protection required by the present invention.
Claims
1. A novel cigarette gun assembly, characterized in that: The invention comprises a cigarette gun bottom plate (1), wherein the cigarette gun bottom plate (1) is integrally formed and forms a lower groove (8) for cigarettes to pass through, and a cigarette tongue (2), a small pressing plate (3), a large pressing plate (5) and a soldering iron (6) are arranged along the direction in which the cigarettes travel, and the cigarette tongue (2), the small pressing plate (3), the large pressing plate (5) and the soldering iron (6) together form an upper groove (7) corresponding to the position of the lower groove (8), so as to complete the shaping of cigarettes.
2. The novel cigarette gun assembly according to claim 1 is characterized in that: The soldering iron (6) is a single soldering iron, and the single soldering iron extends 420-500 mm in the axial direction.
3. The novel cigarette gun assembly according to claim 2 is characterized in that: The large pressing plate (5) extends axially by 142.5 to 248.5 mm, the small pressing plate (3) extends axially by 182 to 362 mm, and the cigarette tongue (2) extends axially by 83 to 123 mm, so as to better position the bonding point between tobacco shreds and cigarette paper during cigarette shaping.
4. The novel cigarette gun assembly according to any one of claims 1 to 3, characterized in that: The smoke gun further comprises a first smoking foam cover (9) and a second smoking foam cover (10), wherein the first smoking foam cover (9) is arranged above the upper groove (7) and covers at least the cigarette tongue (2) and the small pressure plate (3), and smoke foam is discharged outward through the first smoking foam cover (9) under the action of negative pressure; the second smoking foam cover (10) is arranged below the lower groove (8) and is arranged close to the small pressure plate (3), and a through hole corresponding to the position of the second smoking foam cover (10) is opened on the bottom plate (1) of the smoke gun, and smoke foam is discharged outward through the second smoking foam cover (10) under the action of negative pressure.
5. The novel cigarette gun assembly according to claim 4 is characterized in that: It also includes two dust suction plates (12) arranged near the smoke tongue (2) and arranged on both sides of the upper groove (7). The two dust suction plates (12) can discharge smoke foam and floating dust outwards under the action of negative pressure.
6. The novel cigarette gun assembly according to claim 4 is characterized in that: The two ends of the lower groove (8) and the upper groove (7) are horn-shaped to play a guiding role.
7. The novel cigarette gun assembly according to claim 5 or 6, characterized in that: The cigarette gun bottom plate (1), cigarette tongue (2), small pressing plate (3) and large pressing plate (5) are made of metal and are provided with a coating material to improve heat resistance and wear resistance.