Automatic ash discharge device of pulse bag type dust collector

By designing a pulse bag dust collector automatic ash discharge device including a drive shaft, a motor, a brush, a scraper and an eccentric wheel, the problem of inability to effectively deal with dust at the bottom of the filter bag in the prior art is solved, and efficient ash discharge effect and a wide range of dust removal are achieved.

CN222956113UActive Publication Date: 2025-06-10ZHENGZHOU SHUNBAO CEMENT CO LTD
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Patent Information

Application Number
CN202421639500.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-10
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During use, the existing air box pulse bag dust collector cannot effectively deal with the dust at the bottom of the filter bag, resulting in the impact of the ash discharge quality and limited dust removal range and type.

Method used

An automatic dust removal device for pulse bag dust collector is designed, using drive shaft, motor, brush, scraper and eccentric wheel and other components. The drive shaft is driven by the motor to rotate, which drives the brush rotation, scraper scraper and eccentric wheel collision, and realizes multiple impact removal of dust on the surface and bottom of the filter bag.

Benefits of technology

The dust removal effect is improved, and the advantages of good ash discharge effect, wide ash discharge area, and multiple types of ash discharge are achieved, which solves the problem of insufficient ash discharge in the prior art.

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Abstract

The utility model discloses an automatic ash discharging device of a pulse bag type dust collector. The automatic ash discharging device comprises a pulse bag type dust collector main body and supporting legs, by adopting the driving shaft and the motor, when dust is removed, the driving shaft can be driven to rotate through the operation of the motor, so that the brushes can be sequentially driven to continuously rotate on the inner wall of the fixed cylinder; a scraping plate continuously scrapes on the surface of the dust discharging hopper, an eccentric wheel at the top intermittently collides with moving plates on the two sides, and when collision occurs, collision balls on the surfaces of connecting plates on the outer side collide with the surfaces of the filter bags, so that first-time impact removal operation on dust on the surfaces of the filter bags is achieved, and after the eccentric wheel moves, the dust on the surfaces of the filter bags is removed; the collision ball on the other side can perform secondary impact on the surface of the filter bag to remove the dust again, the dust can be removed in a large range through cooperative use of multiple groups of structures, the overall dust removal effect is improved, and the dust removal device has the advantages of being good in dust removal effect, wide in dust removal area and capable of discharging dust in multiple types.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, and more specifically, to an automatic ash discharging device for a pulse bag type dust collector. Background Technique

[0002] As is well known, with the continuous development of society, people's requirements for the surrounding environment are getting higher and higher. When dust removal is carried out on the surrounding environment, a pocket pulse bag type dust collector will be used. The pocket pulse bag type dust collector allows the dust-containing gas to enter through the air inlet. Larger dust directly falls into the ash hopper, and then the particulate dust in the gas is processed through the filter bag. The dust is retained on the outer surface of the filter bag, and then the purified gas is discharged through the operation of the fan.

[0003] In the existing publicly known technology, the application number is: CN202222634315.4, a pocket pulse bag type dust collector, which can shake off the dust on the surface of the filter bag without increasing the use cost. It includes a tank body. At the top inside the tank body, there is a mounting plate. Inside each through hole, there is a filter bag frame installed. Outside each filter bag frame, there is a filter bag installed. At the bottom end of the tank body, there is a dust discharge port, and a dust discharge device is arranged on the dust discharge port. At the top of the filter bag frame, there is a mounting ring. Inside the mounting ring, there is a connecting block. At the bottom end of the connecting block, there is a first connecting shaft. At the bottom end of the first connecting shaft, there is a spherical connection structure. At the bottom end of the spherical connection structure, there is a second connecting shaft. At the bottom end of the second connecting shaft, there is a bottom plate. At the top around the bottom plate, there are several support rods. At the top end of the support rods, there is a fixing ring. Outside the spherical connection structure, there is an outer sphere. Inside the outer sphere, there is an inner sphere, and the inner sphere can move at multiple angles inside the outer sphere.

[0004] However, the above patent still has certain drawbacks when in use: it drives the movement of the inner sphere through gas to achieve the dust removal operation of the filter bag, but it can only handle the dust on the surface of the filter bag, and the dust that falls to the bottom end of the dust collector cannot be effectively processed. As the operation time prolongs, the dust at the bottom is prone to adhere to the inner wall surface, thereby affecting the overall ash discharging quality, and the overall dust removal range and dust removal type are relatively limited, and it cannot perform a sufficient ash discharging and dust removal operation inside, restricting the use effect of the device.

[0005] Regarding the problems in the related technology, no effective solution has been proposed yet. Content of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] In view of the deficiencies of the prior art, the utility model provides an automatic ash discharging device for a pulse bag type dust collector, which has the advantages of good ash discharging effect, wide ash discharging area, and multi-type ash discharging, thereby solving the problems in the above background technique.

[0008] (2) Technical solution

[0009] To achieve the advantages of good dust discharging effect, wide dust discharging area, and multiple types of dust discharging, the specific technical solution adopted by the utility model is as follows:

[0010] An automatic dust discharging device for a pulse bag filter, comprising a pulse bag filter main body and support legs. At the bottom end of the pulse bag filter main body, a dust discharging hopper is integrally formed. At the bottom of the dust discharging hopper, a dust discharging cylinder is welded. A driving shaft is commonly provided at the middle position inside the pulse bag filter main body, the middle position inside the dust discharging hopper, and the middle position inside the dust discharging cylinder. One end of the driving shaft penetrates through one side of the dust discharging cylinder and is connected to a motor. At the bottom end of the driving shaft surface located inside the dust discharging cylinder, a number of groups of cleaning plates are circumferentially installed. On the surface of the cleaning plates, a number of groups of brushes are provided, and the brushes are in contact with the inner wall of the dust discharging cylinder. At the middle position of the driving shaft surface located inside the dust discharging hopper, a number of groups of fixed cylinders are circumferentially installed. An adjusting cavity is opened inside the fixed cylinder. A moving rod is slidably connected in the adjusting cavity. One end of the moving rod located inside the fixed cylinder is fixedly installed with a second spring. The other end of the moving rod is fixedly installed with a scraper, and the scraper is in contact with the inner wall of the dust discharging hopper. Above the fixed cylinder, a fixed seat is sleeved on the driving shaft surface, and the fixed seat is welded to the inner wall of the pulse bag filter main body. An eccentric wheel is fixedly installed at the top position of the driving shaft. On both sides of the eccentric wheel, moving plates are symmetrically slidably connected inside the pulse bag filter main body. At one end of the moving plates, baffles are symmetrically installed. Between the baffles and the inner wall of the pulse bag filter main body, a first spring is fixedly installed. At the top position of the moving plates, a number of groups of connecting plates are symmetrically installed. On the surface of the connecting plates, a number of groups of collision balls are evenly installed.

[0011] Furthermore, at the top end position inside the pulse bag filter main body, a mounting plate is fixedly installed. On the surface of the mounting plate, a number of groups of filter bags are installed through filter bag supports. The filter bags are located between two adjacent connecting plates. Above the filter bags, a blowpipe is installed. On the bottom surface of the blowpipe, a number of groups of nozzles are evenly installed.

[0012] Furthermore, air inlets and air outlets are alternately installed on both side surfaces of the pulse bag filter main body.

[0013] Furthermore, an air pump is fixedly installed at the top position on one side surface of the pulse bag filter main body. One end of the air pump is connected to the blowpipe, and an electromagnetic pulse valve is installed between them.

[0014] Furthermore, support legs are symmetrically installed at both sides of the bottom of the pulse bag filter main body.

[0015] Furthermore, sealing blocks are symmetrically clamped at the bottom positions of both side surfaces of the ash discharge cylinder. One end of each sealing block is connected to a hydraulic rod, and one end of the hydraulic rod is fixedly connected to a support leg.

[0016] Furthermore, a guide groove for the driving shaft to rotate is provided inside the fixed seat.

[0017] Furthermore, a ring for rotating inside the fixed seat is provided on the surface of the driving shaft.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, the present utility model provides an automatic ash discharge device for a pulse bag type dust collector, having the following beneficial effects:

[0020] (1) In the present utility model, by adopting a driving shaft and a motor, when dust removal is carried out, the operation of the motor can drive the driving shaft to rotate. Then, the rotation of the driving shaft can successively drive the brush to continuously rotate on the inner wall of the fixed cylinder, the scraper to continuously scrape on the surface of the ash discharge hopper, and the eccentric wheel at the top to intermittently collide with the moving plates on both sides. When the collision occurs, it will drive the moving plates to move outward. At this time, the collision balls on the surface of the connecting plate on the outer side will collide with the surface of the filter bag, realizing the first impact removal operation of the dust on its surface. After the eccentric wheel moves past, the collision balls on the other side will perform a secondary impact on the surface of the filter bag, removing the dust again. Through the coordinated use of multiple sets of structures, the dust can be removed in a large range, improving the overall dust removal effect, and having the advantages of good ash discharge effect, wide ash discharge area, and multiple types of ash discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0022] Figure 1 is a schematic structural diagram of an automatic ash discharge device for a pulse bag type dust collector proposed by the present utility model;

[0023] Figure 2 is a schematic connection diagram of the fixed cylinder and the moving rod of the present utility model;

[0024] Figure 3 is a schematic structural diagram of the connecting plate and the collision ball of the present utility model;

[0025] Figure 4 is a schematic structural diagram of the eccentric wheel of the present utility model.

[0026] In the figure:

[0027] 1. Pulse bag filter main body; 2. Fixed seat; 3. Eccentric wheel; 4. Air pump; 5. Electromagnetic pulse valve; 6. Blowing pipe; 7. Connecting plate; 8. Nozzle; 9. Mounting plate; 10. Filter bag; 11. Air outlet; 12. Collision ball; 13. Moving plate; 14. Baffle; 15. First spring; 16. Moving rod; 17. Scraper; 18. Ash discharge hopper; 19. Ash discharge cylinder; 20. Support leg; 21. Sealing block; 22. Hydraulic rod; 23. Motor; 24. Drive shaft; 25. Cleaning plate; 26. Brush; 27. Fixed cylinder; 28. Adjusting cavity; 29. Second spring; 30. Air inlet. Detailed implementation manners

[0028] To further illustrate the embodiments, the present utility model provides accompanying drawings, which are a part of the disclosure of the present utility model. They are mainly used to illustrate the embodiments and can be combined with the relevant descriptions in the specification to explain the operation principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0029] According to an embodiment of the present utility model, an automatic ash discharging device for a pulse bag filter is provided.

[0030] Now, the present utility model will be further described in combination with the accompanying drawings and specific implementation manners, as Figures 1-4As shown in the figure, an automatic ash discharging device for a pulse bag type dust collector according to an embodiment of the present utility model includes a pulse bag type dust collector main body 1 and support legs 20. An ash discharging hopper 18 is integrally formed at the bottom end of the pulse bag type dust collector main body 1, and an ash discharging cylinder 19 is welded at the bottom of the ash discharging hopper 18. A driving shaft 24 is commonly provided at the middle position inside the pulse bag type dust collector main body 1, the middle position inside the ash discharging hopper 18, and the middle position inside the ash discharging cylinder 19. One end of the driving shaft 24 penetrates through one side of the ash discharging cylinder 19 and is connected to a motor 23. A plurality of groups of cleaning plates 25 are circumferentially installed on the surface of the bottom end of the driving shaft 24 at the position inside the ash discharging cylinder 19. A plurality of groups of brush hairs 26 are provided on the surface of the cleaning plates 25, and the brush hairs 26 are in contact with the inner wall of the ash discharging cylinder 19. A plurality of groups of fixing cylinders 27 are circumferentially installed on the surface of the middle part of the driving shaft 24 at the position inside the ash discharging hopper 18. An adjusting cavity 28 is opened at the position inside the fixing cylinder 27. A moving rod 16 is slidably connected in the adjusting cavity 28. A second spring 29 is fixedly installed at one end of the moving rod 16 at the position inside the fixing cylinder 27. The other end of the moving rod 16 is fixedly installed with a scraping plate 17, and the scraping plate 17 is in contact with the inner wall of the ash discharging hopper 18. A fixing seat 2 is sleeved on the surface of the driving shaft 24 above the fixing cylinder 27, and the fixing seat 2 is welded to the inner wall of the pulse bag type dust collector main body 1. An eccentric wheel 3 is fixedly installed at the top position of the driving shaft 24. Two sides of the eccentric wheel 3 are symmetrically slidably connected with moving plates 13 at the position inside the pulse bag type dust collector main body 1. Two baffles 14 are symmetrically installed at one end of the moving plate 13. A first spring 15 is fixedly installed between the baffle 14 and the inner wall of the pulse bag type dust collector main body 1. A plurality of groups of connecting plates 7 are symmetrically installed at the top position of the moving plate 13. A plurality of groups of collision balls 12 are evenly installed on the surface of the connecting plates 7. The collision balls 12 are provided to impact and remove the dust on the surface of the filter bag 10 through collision, improve the overall dust removal effect, and facilitate more thorough dust discharging operation in the subsequent process.

[0031] In one embodiment, a mounting plate 9 is fixedly installed at the top end position inside the pulse bag type dust collector main body 1. A plurality of groups of filter bags 10 are installed on the surface of the mounting plate 9 through filter bag brackets 10. The filter bags 10 are located between two adjacent connecting plates 7. A blowpipe 6 is installed directly above the filter bags 10. A plurality of groups of nozzles 8 are evenly installed on the bottom surface of the blowpipe 6.

[0032] In one embodiment, an air inlet 30 and an air outlet 11 are alternately installed on both side surfaces of the pulse bag type dust collector main body 1. The air inlet 30 and the air outlet 11 are provided to facilitate the introduction of the gas to be processed and the discharge of the processed gas. They are common basic structures and will not be elaborated too much here.

[0033] In one embodiment, an air pump 4 is fixedly installed at the top position of one side surface of the pulse bag filter main body 1. One end of the air pump 4 is connected to a blowing pipe 6, and an electromagnetic pulse valve 5 is installed at the intermediate position. The air pump 4 can introduce gas, and through the control of the electromagnetic pulse valve 5, the gas can intermittently enter the nozzle 8 through the blowing pipe 6 and be ejected, so that the dust on the surface of the filter bag 10 can be removed, facilitating subsequent processing.

[0034] In one embodiment, support legs 20 are symmetrically installed at both sides of the bottom of the pulse bag filter main body 1. The device as a whole can be fixed through the support legs 20, facilitating the enhancement of the overall use stability.

[0035] In one embodiment, sealing blocks 21 are symmetrically clamped at the bottom ends of both side surfaces of the ash discharge cylinder 19. One end of the sealing block 21 is connected to a hydraulic rod 22, and one end of the hydraulic rod 22 is fixedly connected to the support leg 20. The hydraulic rod 22 and the sealing block 21 are provided to control the opening and closing of both sides of the ash discharge cylinder 19, thereby facilitating the discharge of dust.

[0036] In one embodiment, a guide groove for the rotation of the drive shaft 24 is provided inside the fixed seat 2.

[0037] In one embodiment, a ring for rotation inside the fixed seat 2 is provided on the surface of the drive shaft 24. The ring and the guide groove are provided for limiting the drive shaft 24, and at the same time, the perpendicularity of the installation of the drive shaft 24 can be ensured, facilitating subsequent driving use.

[0038] Working principle: During actual use, the dust-containing gas can be processed through the main body 1 of the pulse bag filter. As the operation time increases, a large amount of dust will adhere to the surface of the filter bag 10 and the ash discharge hopper 18 inside it. If it is not processed in time, it is likely to affect the subsequent dust removal effect, resulting in the unqualified quality of the discharged gas. When dust removal is required, the operation of the motor 23 can drive the drive shaft 24 to rotate. Then, the rotation of the drive shaft 24 can successively drive the brush 26 to continuously rotate on the inner wall of the fixed cylinder 27, the scraper 17 to continuously scrape on the surface of the ash discharge hopper 18, and the eccentric wheel 3 at the top to intermittently collide with the two moving plates 13 on both sides. When the collision occurs, it will drive the moving plate 13 to move outward. At this time, the collision ball 12 on the surface of the connecting plate 7 on the outer side will collide with the surface of the filter bag 10, realizing the first impact removal operation of the dust on its surface. After the eccentric wheel 3 moves past, the reset of the first spring 15 can drive the moving plate 13 to return to its original position. At this time, the collision ball 12 on the other side will perform a secondary impact on the surface of the filter bag 10, removing the dust again. Through the combined use of multiple groups of structures, the dust can be removed on a large scale, improving the overall dust removal effect, facilitating better use, and ensuring the cleanliness inside the device. The whole device has the advantages of good ash discharge effect, wide ash discharge area, and multiple types of ash discharge.

[0039] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0040] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic dust discharge device for a pulse bag dust collector, comprising a pulse bag dust collector body (1) and a support leg (20), characterized in that: The pulse bag dust collector body (1) is integrally formed with an ash discharge hopper (18) at the bottom, and an ash discharge cylinder (19) is welded to the bottom of the ash discharge hopper (18). A drive shaft (24) is provided in the middle of the pulse bag dust collector body (1), the middle of the ash discharge hopper (18), and the middle of the ash discharge cylinder (19). One end of the drive shaft (24) passes through one side of the ash discharge cylinder (19) and is connected to the motor (23). The bottom end of the surface of the drive shaft (24) is located at the ash discharge cylinder (19). A plurality of cleaning plates (25) are installed around the inner position of the cylinder (19), and a plurality of brushes (26) are arranged on the surface of the cleaning plates (25), and the brushes (26) are in contact with the inner wall of the ash discharge cylinder (19). A plurality of fixed cylinders (27) are installed around the inner position of the ash discharge bucket (18) on the middle of the surface of the driving shaft (24), and an adjustment cavity (28) is opened inside the fixed cylinder (27). A moving rod (16) is slidably connected in the adjustment cavity (28). One end of the rod (16) is located inside the fixed cylinder (27) and is fixedly installed with a second spring (29); the other end of the movable rod (16) is fixedly installed with a scraper (17), and the scraper (17) is in contact with the inner wall of the dust hopper (18); a fixed seat (2) is sleeved on the surface of the drive shaft (24) above the fixed cylinder (27), and the fixed seat (2) is welded to the inner wall of the pulse bag dust collector body (1); an eccentric wheel (3) is fixedly installed at the top of the drive shaft (24). The two sides of the eccentric wheel (3) are symmetrically slidably connected with movable plates (13) located inside the pulse bag dust collector body (1), a baffle (14) is symmetrically installed at one end of the movable plate (13), a first spring (15) is fixedly installed between the baffle (14) and the inner wall of the pulse bag dust collector body (1), a plurality of groups of connecting plates (7) are symmetrically installed at the top of the movable plate (13), and a plurality of groups of collision balls (12) are evenly installed on the surface of the connecting plate (7).

2. The automatic dust discharge device for a pulse bag dust collector according to claim 1, characterized in that: A mounting plate (9) is fixedly mounted at the top position inside the pulse bag dust collector body (1); a plurality of groups of filter bags (10) are mounted on the surface of the mounting plate (9) via filter bag (10) brackets; the filter bags (10) are located between two of the connecting plates (7); a spray pipe (6) is mounted directly above the filter bag (10); and a plurality of groups of spray heads (8) are evenly mounted on the bottom surface of the spray pipe (6).

3. The automatic dust discharge device of a pulse bag dust collector according to claim 1, characterized in that: Air inlets (30) and air outlets (11) are alternately installed on the surfaces of both sides of the pulse bag dust collector body (1).

4. The automatic dust discharge device for a pulse bag dust collector according to claim 1, characterized in that: An air pump (4) is fixedly installed at the top position of one side surface of the pulse bag dust collector body (1), one end of the air pump (4) is connected to a blowing pipe (6), and an electromagnetic pulse valve (5) is installed in between.

5. The automatic dust discharge device for a pulse bag dust collector according to claim 1, characterized in that: Support legs (20) are symmetrically mounted on both sides of the bottom of the pulse bag dust collector body (1).

6. The automatic dust discharge device of a pulse bag dust collector according to claim 1, characterized in that: Sealing blocks (21) are symmetrically clamped at the bottom ends of both side surfaces of the ash discharge cylinder (19), one end of the sealing block (21) is connected to a hydraulic rod (22), and one end of the hydraulic rod (22) is fixedly connected to a support leg (20).

7. The automatic dust discharge device of a pulse bag dust collector according to claim 1, characterized in that: A guide groove for the drive shaft (24) to rotate is provided inside the fixing seat (2).

8. The automatic dust discharge device of a pulse bag dust collector according to claim 1, characterized in that: A circular ring is provided on the surface of the driving shaft (24) for rotation inside the fixing seat (2).

Citation Information

Patent Citations

  • Air box pulse bag type dust collector

    CN218653435U