Movable lens spin-coating integrated device
By designing a mobile lens spin coating integrated device, combined with a spin coating machine, substrate storage box, oven, liquid circulation filter mechanism and air filter mechanism, the problems of high production costs and long switching cycles in the prior art are solved, efficient spin coating and heating curing are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202421771186.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing coating production lines are suitable for mass production, and it is difficult to meet the production needs of special functional coating lenses with many types, small quantities and unstable demands, resulting in excessive production costs of lenses and excessive switching cycles.
A mobile lens spin coating integrated device is designed, including a spin coating machine, substrate storage box, oven, liquid circulation filter mechanism and air filter mechanism in the device housing. Through the coordinated work of these components, efficient spin coating and heating curing of the lens substrate is achieved.
It improves the spin coating efficiency and heating and curing efficiency of the lens substrate, reduces production costs, shortens the switching cycle, and ensures the spin coating effect and air cleanliness of the lens substrate.
Smart Images

Figure CN222956686U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lens processing equipment, and particularly relates to a mobile lens spin-coating integrated device. Background Art
[0002] Coated resin lenses can add some coatings with special functions on the surface of ordinary resin lenses to improve the performance and effect of resin lenses, such as color change, ultraviolet resistance, anti-friction, etc. The varieties are rich and can meet various personalized needs of users. These needs often show characteristics such as many types, small quantities, and unstable demands. However, the existing coating production lines are suitable for mass production, and when the coated lenses to be processed are produced on the production line, it will cause problems such as too high production cost of the lenses and too long switching cycle. Summary of the Invention
[0003] The purpose of the utility model is to solve the above problems and provide a mobile lens spin-coating integrated device.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions: A mobile lens spin-coating integrated device includes a device housing. A spin coater with a liquid circulation and filtration mechanism is arranged inside the device housing. A substrate storage box is arranged on one side of the spin coater inside the device housing, and an oven is arranged on the other side inside the device housing. A ceiling is arranged above the spin coater on the top of the device housing, and an operation window is arranged between the side surface and the ceiling of the device housing. The outer side surface of the device housing except for the operation window and the ceiling are closed. An air filtration mechanism is arranged inside the ceiling, and through the air filtration mechanism, the air cleanliness inside the device housing can be ensured, and the spin-coating effect of the lens substrate can be guaranteed.
[0005] In the above-mentioned mobile lens spin-coating integrated device, a spin-coating installation box is arranged inside the lower end of the device housing. The spin coater is installed inside the spin-coating installation box, and the upper end of the spin coater exposes above the upper end of the spin-coating installation box. The spin-coating installation box facilitates the installation of the spin coater and improves the installation efficiency.
[0006] In the above-mentioned mobile lens spin-coating integrated device, the substrate storage box and the oven are respectively independently arranged on both sides of the spin-coating installation box. The substrate storage box, the oven, and the upper end of the spin-coating installation box are at the same height and are all open at the upper end. Through the upper open end, it is convenient for users to take and spin-coat the lens substrates in the substrate storage box, and it is also convenient to place the spin-coated lens substrates in the oven for heating and curing, which is convenient for users to operate and improves the processing efficiency.
[0007] In the above-mentioned mobile lens spin-coating integration device, the ceiling is provided with an inner cavity. The ceiling is located above the spin-coating installation box, and both ends of the ceiling extend above the substrate storage box and the oven respectively. An operation space communicating with the operation window is provided between the ceiling and the spin-coating installation box, which can ensure the air quality of the air in the operation space by the air filtration mechanism on the ceiling, guarantee the cleanliness of the air, and facilitate the user to process the lens through the operation window through the operation space.
[0008] In the above-mentioned mobile lens spin-coating integration device, the air filtration mechanism includes a fan arranged in the ceiling. The upper end of the fan corresponds to the air inlet arranged at the upper end of the ceiling. An air filter corresponding to the fan and located in the ceiling is arranged at the lower end of the fan. An air outlet corresponding to the air filter is arranged at the lower end of the ceiling, and the air outlet faces the operation space. The fan can exchange and discharge the air in the operation space with the air outside the ceiling, and the air filter can filter the air in the air inlet to ensure the cleanliness of the air and the spin-coating effect of the lens substrate.
[0009] In the above-mentioned mobile lens spin-coating integration device, a drying device is arranged in the oven, and a number of grid-shaped shelves are arranged in the oven. The grid-shaped shelves can facilitate the placement of multiple spin-coated lens substrates for simultaneous drying, improving the heating and curing efficiency of the spin-coated lens substrates.
[0010] In the above-mentioned mobile lens spin-coating integration device, the spin coater includes a spin-coating housing arranged in the spin-coating installation box. A spin-coating tank is arranged in the spin-coating housing, and the spin-coating housing extends above the upper end of the spin-coating installation box and is in an open shape. A spin-coating head is movably arranged at the open part of the spin-coating housing. The liquid circulation and filtration mechanism is arranged at the lower end of the spin-coating housing and is communicated with the spin-coating tank. The spin-coating head is correspondingly arranged with the spin-coating tank, and the lens substrate is arranged on the spin-coating head. The liquid circulation and filtration mechanism can facilitate the spraying of the spin-coating liquid onto the lens substrate, ensure the spin-coating efficiency of the lens substrate, and the spin-coating tank can facilitate the collection of the sprayed spin-coating liquid, facilitating the user to clean and recycle the spin-coating liquid.
[0011] In the above-mentioned mobile lens spin-coating integration device, the liquid circulation and filtration mechanism includes a liquid outlet pipe arranged at the lower end of the spin-coating housing and communicated with the spin-coating tank. The liquid outlet pipe is communicated with a filter through a circulation pump. The filter is communicated with a nozzle arranged at the bottom of the spin-coating housing and at the bottom of the spin-coating tank through a liquid inlet pipe. The liquid outlet pipe can facilitate the transportation of the spin-coating liquid in the spin-coating tank into the circulation pump, the filter can filter the spin-coating liquid, and the liquid inlet pipe and the nozzle can spray the filtered spin-coating liquid onto the lens substrate to improve the spin-coating efficiency of the lens substrate.
[0012] In the above-mentioned mobile lens spin-coating integration device, one end of the filter is connected to the circulation pump through a connecting pipe, and quick-release joints are used to connect both between the connecting pipe and the filter and between the liquid outlet pipe and the filter. The circulation pump can be connected to the filter through the connecting pipe. When it is necessary to clean and replace the spin-coating liquid, the filter can be easily disassembled through the quick-release joint. Moreover, by connecting the connecting pipe to the liquid inlet pipe, the cleaning efficiency can be improved.
[0013] In the above-mentioned mobile lens spin-coating integration device, the spin-coating head has a suction cup, and the spin-coating head is installed on the movable bracket. The movable bracket is bent and arranged outside the spin-coating housing. The lens substrate can be set on the spin-coating head through the suction cup, which improves the placement efficiency of the lens substrate. And through the movable bracket, the position of the spin-coating head can be easily adjusted to ensure the spin-coating effect of the lens substrate.
[0014] Compared with the existing technology, the advantages of the present utility model are as follows:
[0015] 1. Through the liquid circulation and filtration mechanism, it is convenient to spray the spin-coating liquid on the lens substrate in a circulating manner, improving the spin-coating efficiency and reducing the cost of the spin-coating liquid.
[0016] 2. Through the spin-coating machine, it can ensure the spin-coating effect of the spin-coating liquid on the lens substrate, further improving the spin-coating efficiency of the lens substrate.
[0017] 3. Through the quick-release joint, it is convenient to disassemble the filter, and through the quick-release joint, the cleaning efficiency of the spin-coating machine and the liquid circulation and filtration mechanism can be improved.
[0018] 4. Through the air filtration mechanism, the air cleanliness inside the device housing can be ensured, guaranteeing the spin-coating effect of the lens substrate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the present utility model.
[0020] Figure 2 is a schematic structural diagram of the liquid circulation and filtration mechanism in the present utility model.
[0021] Figure 3 is a schematic structural diagram in the cleaning state of the present utility model.
[0022] In the figure: device housing 1, substrate storage box 11, oven 12, ceiling 13, operation window 14, spin coating installation box 15, liquid circulation and filtration mechanism 2, liquid outlet pipe 21, circulation pump 22, filter 23, liquid inlet pipe 24, nozzle 25, connecting pipe 26, quick-release joint 27, spin coater 3, spin coating housing 31, spin coating tank 32, spin coating head 33, air filtration mechanism 4, fan 41, air inlet 42, air filter 43, air outlet 44, operation space 5, suction cup 6, movable bracket 7. Detailed implementation mode
[0023] The present utility model will be further described in detail below with reference to the accompanying drawings and specific implementation modes.
[0024] As Figure 1 、 Figure 2 shown, a mobile lens spin coating integrated device includes a device housing 1. Inside the device housing 1, there is a spin coater 3 with a liquid circulation and filtration mechanism 2. Through the spin coater 3 and the liquid circulation and filtration mechanism 2, it is convenient to spin coat the lens, improving the spin coating efficiency. On one side of the spin coater 3, there is a substrate storage box 11 located inside the device housing 1. Through the substrate storage box 11, it is convenient to place the lens substrate in the substrate storage box 11, improving the placement efficiency of the lens substrate. And on the other side, there is an oven 12 located inside the device housing 1. Through the oven 12, it is convenient to heat and cure the spin-coated lens substrate, improving the processing efficiency. On the top of the device housing 1, there is a ceiling 13 located above the spin coater 3. And between the side surface of the device housing 1 and the ceiling 13, there is an operation window 14. Through the operation window 14, it is convenient for the user to operate on the lens substrate. The outer side surface of the device housing 1 except for the operation window 14 and the ceiling 13 are closed. Inside the ceiling 13, there is an air filtration mechanism 4. Through the air filtration mechanism 4, the air cleanliness inside the device housing 1 can be guaranteed, ensuring the spin coating effect of the lens substrate.
[0025] Specifically, inside the lower end of the device housing 1, there is a spin coating installation box 15. And at the four corners of the bottom of the device housing 1, there are rollers respectively, which is convenient for the user to place the device housing 1. The spin coater 3 is installed inside the spin coating installation box 15 and the upper end of the spin coater 3 protrudes from the upper end of the spin coating installation box 15. Through the spin coating installation box 15, it is convenient to install the spin coater 3, improving the installation efficiency.
[0026] Among them, the substrate storage box 11 and the oven 12 are respectively and independently arranged on both sides of the spin coating installation box 15. The substrate storage box 11, the oven 12 and the upper end of the spin coating installation box 15 are at the same height and are all open at the upper end. Through the upper end opening, it is convenient for the user to take and spin coat the lens substrate in the substrate storage box 11, and it is also convenient to place the spin-coated lens substrate in the oven 12 for heating and curing, facilitating the user's operation and improving the processing efficiency.
[0027] As Figure 1 、Figure 2 As shown, the ceiling 13 is provided with an inner cavity. The ceiling 13 is located above the spin coating installation box 15, and both ends of the ceiling 13 extend above the substrate storage box 11 and the oven 12 respectively. An operation space 5 communicating with the operation window 14 is provided between the ceiling 13 and the spin coating installation box 15, which can ensure the air quality of the air in the operation space 5 by the air filtration mechanism 4 on the ceiling 13, ensure the cleanliness of the air, and facilitate the user to process the lens through the operation window 14 through the operation space 5.
[0028] Furthermore, the air filtration mechanism 4 includes a blower 41 arranged in the ceiling 13. The upper end of the blower 41 corresponds to an air inlet 42 arranged at the upper end of the ceiling 13. An air filter 43 located in the ceiling 13 and corresponding to the blower 41 is provided at the lower end of the blower 41. An air outlet 44 corresponding to the air filter 43 is provided at the lower end of the ceiling 13, and the air outlet 44 faces the operation space 5. The blower 41 can exchange and discharge the air in the operation space 5 with the air outside the ceiling 13, and the air in the air inlet 42 can be filtered by the air filter 43 to ensure the cleanliness of the air and the spin coating effect of the lens substrate.
[0029] Among them, a drying device is provided in the oven 12, and a number of grid-like shelves are provided in the oven 12. Through the grid-like shelves, it is convenient to place multiple spin-coated lens substrates for simultaneous drying, improving the heating and curing efficiency of the spin-coated lens substrates.
[0030] Combined Figure 1 、 Figure 2 、 Figure 3 As shown, the spin coater 3 includes a spin coating housing 31 arranged in the spin coating installation box 15. A spin coating tank 32 is provided in the spin coating housing 31, and the spin coating housing 31 extends beyond the upper end of the spin coating installation box 15 and is in an open shape. A spin coating head 33 is movably arranged at the open end of the spin coating housing 31. The liquid circulation filtration mechanism 2 is arranged at the lower end of the spin coating housing 31 and communicates with the spin coating tank 32. The spin coating head 33 is correspondingly arranged with the spin coating tank 32, and the lens substrate is arranged on the spin coating head 33. The liquid circulation filtration mechanism 2 can facilitate the spin coating liquid to be sprayed onto the lens substrate, ensure the spin coating efficiency of the lens substrate, and the spin coating liquid ejected can be collected through the spin coating tank 32, facilitating the user to clean and recycle the spin coating liquid.
[0031] Among them, the liquid circulation filtering mechanism 2 includes a liquid outlet pipe 21 arranged at the lower end of the spin coating housing 31 and communicating with the spin coating tank 32. The liquid outlet pipe 21 is communicated with a filter 23 through a circulation pump 22. The filter 23 is communicated with a nozzle 25 arranged at the bottom of the spin coating housing 31 and at the bottom of the spin coating tank 32 through a liquid inlet pipe 24. And through the liquid outlet pipe 21, it is convenient to transport the spin coating liquid in the spin coating tank 32 into the circulation pump 22. And through the filter 23, the spin coating liquid can be filtered. And through the liquid inlet pipe 24 and the nozzle 25, the filtered spin coating liquid can be sprayed towards the lens substrate, improving the spin coating efficiency of the lens substrate.
[0032] Specifically, one end of the filter 23 is connected to the circulation pump 22 through a connecting pipe 26. And both between the connecting pipe 26 and the filter 23 and between the liquid outlet pipe 21 and the filter 23 are connected by quick-release joints 27. And through the connecting pipe 26, the circulation pump 22 can be connected to the filter 23. And when it is necessary to clean and replace the spin coating liquid, through the quick-release joint 27, it is convenient to disassemble the filter 23. And the connecting pipe 26 is connected to the liquid inlet pipe 24, improving the cleaning efficiency.
[0033] Combined Figure 2 As shown, the spin coating head 33 has a suction cup 6, and the spin coating head 33 is installed on a movable bracket 7. And the movable bracket 7 is bent and arranged outside the spin coating housing 31. Through the suction cup 6, the lens substrate can be set on the spin coating head 33, improving the placement efficiency of the lens substrate. And through the movable bracket 7, it is convenient to adjust the position of the spin coating head 33, ensuring the spin coating effect of the lens substrate.
[0034] The principle of this embodiment is as follows: Place the lens substrate to be spin coated in the substrate storage box 11, and the user places the lens substrate in the substrate storage box 11 on the suction cup 6. Pour the spin coating liquid into the spin coating tank 32, and through the liquid outlet pipe 21, the spin coating liquid can be transported towards the liquid inlet pipe 24 through the circulation pump 22 and the filter 23, and through the nozzle 25, the spin coating liquid can be sprayed onto the lens substrate. And through the spin coating tank 32, the spin coating liquid can be collected. When the lens substrate is spin coated, the user places it in the oven 12 for heating and curing, improving the processing efficiency of the lens. When the lens substrate is heated and cured, the spin coating operation of the lens substrate is completed. And when it is necessary to replace the spin coating liquid, disassemble the filter 23 through the quick-release joint 27, and connect the connecting pipe 26 to the liquid inlet pipe 24, improving the cleaning effect and cleaning efficiency of the spin coater 3 and the liquid circulation filtering structure 2.
[0035] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains may make various modifications or supplements to the described specific embodiments or use similar means for substitution, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.
[0036] Although terms such as device housing 1, substrate storage tank 11, oven 12, ceiling 13, operation window 14, spin coating installation box 15, liquid circulation and filtration mechanism 2, liquid outlet pipe 21, circulation pump 22, filter 23, liquid inlet pipe 24, nozzle 25, connecting pipe 26, quick-release joint 27, spin coater 3, spin coating housing 31, spin coating tank 32, spin coating head 33, air filtration mechanism 4, fan 41, air inlet 42, air filter 43, air outlet 44, operation space 5, suction cup 6, movable bracket 7, etc. are used more frequently herein, the possibility of using other terms is not excluded. The use of these terms is only for more conveniently describing and explaining the essence of the present utility model; interpreting them as any additional limitation is contrary to the spirit of the present utility model.
Claims
1. A mobile lens spin coating integrated device, comprising a device housing (1), wherein a spin coating machine (3) having a liquid circulation filtering mechanism (2) is arranged in the device housing (1), characterized in that: The spin coater (3) is provided with a substrate storage box (11) located in the device housing (1) on one side and a drying oven (12) located in the device housing (1) on the other side; a ceiling (13) located above the spin coater (3) is provided on the top of the device housing (1); an operation window (14) is provided between the side of the device housing (1) and the ceiling (13); the outer side of the device housing (1) except for the operation window (14) is closed from the ceiling (13); an air filter mechanism (4) is provided in the ceiling (13).
2. The mobile lens spin coating integrated device according to claim 1, characterized in that: A spin coating installation box (15) is provided on the inner side of the lower end of the device housing (1), and the spin coating machine (3) is installed in the spin coating installation box (15) and the upper end of the spin coating machine (3) is exposed at the upper end of the spin coating installation box (15).
3. The mobile lens spin coating integrated device according to claim 2, characterized in that: The substrate storage box (11) and the oven (12) are independently arranged on both sides of the spin coating installation box (15), and the upper ends of the substrate storage box (11), the oven (12) and the spin coating installation box (15) are at the same height and are all open.
4. A mobile lens spin coating integrated device according to claim 2 or 3, characterized in that: The ceiling (13) is provided with an inner cavity, the ceiling (13) is located above the spin coating installation box (15), and the two ends of the ceiling (13) extend above the substrate storage box (11) and the oven (12), respectively, and an operating space (5) connected to the operating window (14) is provided between the ceiling (13) and the spin coating installation box (15).
5. The mobile lens spin coating integrated device according to claim 4, characterized in that: The air filtering mechanism (4) comprises a fan (41) arranged in the ceiling (13); the upper end of the fan (41) corresponds to an air inlet (42) arranged at the upper end of the ceiling (13); an air filter (43) located in the ceiling (13) and corresponding to the fan (41) is arranged at the lower end of the fan (41); an air outlet (44) corresponding to the air filter (43) is arranged at the lower end of the ceiling (13), and the air outlet (44) faces the operating space (5).
6. The mobile lens spin coating integrated device according to claim 1, characterized in that: The oven (12) is provided with a drying device, and a plurality of grid-type partitions are provided in the oven (12).
7. The mobile lens spin coating integrated device according to claim 2, characterized in that: The spin coating machine (3) comprises a spin coating housing (31) arranged in a spin coating installation box (15), a spin coating groove (32) being arranged in the spin coating housing (31), and the spin coating housing (31) protrudes from the upper end of the spin coating installation box (15) and is open, a spin coating head (33) is movably arranged at the open portion of the spin coating housing (31), and the liquid circulation filtering mechanism (2) is arranged at the lower end of the spin coating housing (31) and is connected to the spin coating groove (32).
8. The mobile lens spin coating integrated device according to claim 7, characterized in that: The liquid circulation filtering mechanism (2) comprises a liquid outlet pipe (21) arranged at the lower end of the spin coating housing (31) and connected to the spin coating tank (32); the liquid outlet pipe (21) is connected to the filter (23) through a circulation pump (22); the filter (23) is connected to a nozzle (25) arranged at the bottom of the spin coating housing (31) and located at the bottom of the spin coating tank (32) through a liquid inlet pipe (24).
9. The mobile lens spin coating integrated device according to claim 8, characterized in that: One end of the filter (23) is connected to the circulation pump (22) via a connecting pipe (26), and the connecting pipe (26) and the filter (23) as well as the liquid outlet pipe (21) and the filter (23) are connected via a quick-release joint (27).
10. The mobile lens spin coating integrated device according to claim 7, characterized in that: The spin coating head (33) has a suction cup (6), and the spin coating head (33) is installed on a movable bracket (7), and the movable bracket (7) is bent and arranged outside the spin coating housing (31).