Local velvet filling jig for ornament

By designing a local velvet repair fixture for trim including placing boxes, transparent covers, springs, movable blocks, connecting rods, snails and shutters, the problems of velvet suction and instability caused by manual operation are solved, and the uniformity and aesthetics of the velvet repair effect are achieved.

CN222956797UActive Publication Date: 2025-06-10NINGBO ORIGIN AUTOMOTIVE TRIM CO LTD
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Patent Information

Application Number
CN202422085207.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-10
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

In the existing local velvet repair process of trimming, manual operation causes the velvet material to be easily inhaled, increasing the risk of occupational diseases. In addition, the trimming parts are difficult to maintain stability during the velvet repair process, and are prone to shaking or offset, resulting in uneven velvet repair effect.

Method used

Design a partial velvet repair fixture for trim parts, including a placement box, transparent cover, spring, movable block, connecting rod, cleat and shutter. The spring elastic properties push the movable block and connecting rod to move the cleat upwards, clamp the trim parts, ensuring that it is firmly fixed between the shutter and the lock plate, and through the transparent cover and rubber cover design, avoiding the velvet scattering and the movement of the spray gun being blocked.

Benefits of technology

By ensuring the stability and accuracy of the trim, the fixture avoids the problems of uneven or falling off of velvet, ensures the precise landing of the velvet material in the target area, reduces waste and pollution of the velvet material, and improves the uniformity and aesthetics of the velvet effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222956797U_ABST
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Abstract

The utility model discloses an ornament local down filling jig which comprises a containing box, a containing cavity is formed in the center of the top of the containing box, a transparent cover is fixedly installed at the upper end of the containing box, cylindrical grooves are formed in the positions, close to the four corners, of the inner bottom of the containing cavity, and springs are fixedly connected to the inner bottoms of the four cylindrical grooves. And the top of the spring is fixedly connected with a movable block. According to the local flock supplementing jig for the ornament, through the design of the containing cavity, the spring, the movable block, the connecting rod, the clamping plate, the shielding plate and the flock supplementing groove, when the ornament needing flock supplementing is placed in the containing cavity, the movable block and the connecting rod connected with the movable block can be pushed through the elastic characteristic of the spring, then the clamping plate moves upwards, and the ornament is stably clamped between the shielding plate and the clamping plate; the stability and accuracy of the ornament in the down filling process are ensured, and the problem that down filling is uneven or falls off due to shaking of the ornament is effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of partial flocking of ornaments, and particularly relates to a jig for partial flocking of ornaments. Background Technique

[0002] Partial flocking of ornaments is a process for locally repairing or enhancing the surface of automotive interior parts or other similar products. In this process, mainly attention is paid to the areas on the interior parts where the flocking coverage is uneven or severely worn. Through specific techniques and methods, flocking is supplemented in these areas to achieve the purpose of restoring or improving the appearance and performance of the ornaments.

[0003] For the existing partial flocking of ornaments, the flocking operation is mainly carried out by manually holding a flocking spray gun. During the flocking process, a large number of fine flocking particles are extremely easy to be accidentally inhaled by the operator, which not only increases the risk of occupational diseases, such as respiratory diseases, but also may cause serious air pollution to the working environment, affecting the health of other workers and the cleanliness of the production environment. In addition, due to the limitations of manual operation, the ornaments are often difficult to remain stable during the flocking process, and are prone to shaking or deviation. This instability not only increases the operation difficulty, but is more likely to result in uneven flocking effects, such as flocking accumulation, color difference or unnatural texture and other defects. Therefore, we propose a jig for partial flocking of ornaments. Content of the Utility Model

[0004] The purpose of the utility model is to provide a jig for partial flocking of ornaments to solve the problems mentioned in the above background technique that for the existing partial flocking of ornaments, the flocking operation is mainly carried out by manually holding a flocking spray gun. During the flocking process, a large number of fine flocking particles are extremely easy to be accidentally inhaled by the operator, which not only increases the risk of occupational diseases, such as respiratory diseases, but also may cause serious air pollution to the working environment, affecting the health of other workers and the cleanliness of the production environment. In addition, due to the limitations of manual operation, the ornaments are often difficult to remain stable during the flocking process, and are prone to shaking or deviation. This instability not only increases the operation difficulty, but is more likely to result in uneven flocking effects, such as flocking accumulation, color difference or unnatural texture and other defects.

[0005] To achieve the above object, the present utility model provides the following technical solutions: A local flocking jig for ornaments, comprising a placement box, a placement cavity is opened at the center of the top of the placement box, a transparent cover is fixedly installed at the upper end of the placement box, cylindrical grooves are opened at the positions near the four corners of the inner bottom of the placement cavity, springs are fixedly connected to the inner bottoms of the four cylindrical grooves, the tops of the springs are fixedly connected with movable blocks, a connecting rod is fixedly connected to the center of the top of the movable block, a clamping plate is arranged at the position near the top in the placement cavity, a shielding plate is arranged at the top in the placement cavity, a flocking groove is opened at the center of the top of the shielding plate, a groove is opened at the center of the top of the transparent cover, and a rubber sleeve is fixedly connected to the center of the top of the transparent cover, and an electrostatic flocking spray gun is fixedly installed at the center of the top of the rubber sleeve.

[0006] Compared with the prior art, the beneficial effects of the present utility model are:

[0007] For this local flocking jig for ornaments, through the design of the placement cavity, springs, movable blocks, connecting rods, clamping plates, shielding plates and flocking grooves, when the ornament to be flocked is placed inside the placement cavity, due to the elastic characteristics of the springs, it can push the movable blocks and the connecting rods connected thereto, and then make the clamping plate move upward, firmly clamping the ornament between the shielding plate and the clamping plate, ensuring the stability and accuracy of the ornament during the flocking process, effectively avoiding the problems of uneven flocking or falling off caused by the shaking of the ornament. In the flocking jig, the shielding plate and the flocking groove enable the specific position to be flocked on the ornament to be accurately aligned with the flocking groove after the ornament is fixed, while the other parts of the ornament are effectively shielded by the shielding plate, ensuring that the flocking material sprayed by the electrostatic flocking spray gun falls precisely on the target area, avoiding waste of flocking material and unnecessary pollution, and at the same time ensuring the uniformity and aesthetics of the flocking effect. The design of the transparent cover, groove and rubber sleeve, the presence of the transparent cover effectively prevents the flocking material from scattering during the flocking process, thereby reducing the skin irritation of the flocking material to the operator, the impact on respiratory health and the direct pollution of the working area. Secondly, the rubber sleeve and the groove cleverly ensure the mobility of the electrostatic flocking spray gun, not only providing good sealing performance to prevent the flocking material from escaping from the gap between the spray gun and the transparent cover, but also allowing the spray gun to move flexibly within a certain range through its softness and elasticity, improving the practicability and convenience of this local flocking jig for ornaments and meeting the market demand. Description of the Drawings

[0008] Figure 1 It is a schematic structural diagram of the present utility model;

[0009] Figure 2 It is a three-dimensional structural diagram of the clamping plate of the present utility model;

[0010] Figure 3 It is a front view of the structure of the present utility model;

[0011] Figure 4This is a three-dimensional structure diagram of the rubber sleeve of the present utility model.

[0012] In the figure: 1, placement box; 2, placement cavity; 3, cylindrical groove; 4, spring; 5, movable block; 6, connecting rod; 7, clamping plate; 8, chute; 9, slider; 10, shielding plate; 11, supplementary flocking groove; 12, card slot; 13, inserting plate; 14, transparent cover; 15, groove; 16, rubber sleeve; 17, electrostatic flocking gun. Specific implementation manner

[0013] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0014] Please refer to Figures 1-4 , the present utility model provides a technical solution: a local supplementary flocking fixture for ornaments, including a placement box 1, a placement cavity 2 is opened at the center of the top of the placement box 1, a transparent cover 14 is fixedly installed at the upper end of the placement box 1, cylindrical grooves 3 are opened at the positions close to the four corners of the inner bottom of the placement cavity 2, springs 4 are fixedly connected to the inner bottoms of the four cylindrical grooves 3, movable blocks 5 are fixedly connected to the tops of the springs 4, a connecting rod 6 is fixedly connected to the center of the top of the movable block 5, a clamping plate 7 is arranged at the position close to the top in the placement cavity 2, a shielding plate 10 is arranged at the top in the placement cavity 2, a supplementary flocking groove 11 is opened at the center of the top of the shielding plate 10, a groove 15 is opened at the center of the top of the transparent cover 14, a rubber sleeve 16 is fixedly connected to the center of the top of the transparent cover 14, and an electrostatic flocking gun 17 is fixedly installed at the center of the top of the rubber sleeve 16.

[0015] The tops of the four connecting rods 6 respectively penetrate to the outside of the four cylindrical grooves 3 and are respectively fixedly connected to the positions close to the four corners of the bottom of the clamping plate 7, ensuring that the clamping plate 7 can be stably connected to the four connecting rods 6, facilitating the overall lifting or moving of the clamping plate 7 and the objects carried thereon, and increasing the convenience and stability of the operation.

[0016] A lifting plate is fixedly installed at the center of the front surface of the clamping plate 7, providing a handle that is easy for the user to hold and operate, enabling the user to easily lift or move the entire clamping plate 7 and the objects thereon through the lifting plate, improving work efficiency and operation comfort.

[0017] Sliders 9 are fixedly connected to the centers on both sides of the pallet 7. At the bottom of both sides of the inner wall of the placement cavity 2, chutes 8 are respectively opened. One side of each of the two sliders 9 extends into the interiors of the two chutes 8 and is slidably connected to the inner walls of the chutes 8, enabling the pallet 7 to slide smoothly within the placement cavity 2. This not only restricts the movement trajectory of the pallet 7 but also ensures the smoothness of its sliding, facilitating the user to adjust the position of the pallet 7 as needed.

[0018] At the top of both sides within the placement cavity 2, card slots 12 are respectively opened. At the centers of both sides of the shielding plate 10, insertion plates 13 are fixedly connected. One side of each of the two insertion plates 13 extends into the interiors of the two card slots 12 and is respectively clamped with the two card slots 12, facilitating the user to disassemble and replace the insertion plates 13, so as to quickly install or disassemble for local flocking repair of different ornaments.

[0019] The lower end of the electrostatic flocking spray gun 17 sequentially penetrates through the inside of the rubber sleeve 16, the groove 15, and the transparent cover 14, enabling the electrostatic flocking spray gun 17 to perform precise flocking operations through the transparent cover 14 while maintaining flexibility, and the rubber sleeve 16 and the groove 15 play the roles of sealing and guiding, preventing the leakage of flocking material and the obstruction of the movement of the spray gun.

[0020] At the bottom of one side of the transparent cover 14, a flocking suction groove is opened. A magnetic cover plate is hinged to the outer wall of the transparent cover 14 corresponding to the suction side. At the front surface of the placement box 1, a movable door is movably installed corresponding to the front end of the placement cavity 2. The movable door is locked to the front surface of the placement box 1 through a lock. By opening the magnetic cover plate and extending the suction device into the transparent cover 14, the residual flocking material in the transparent cover 14 can be sucked, and at the same time, opening the movable door facilitates the operation of the interior of the placement box 1.

[0021] Working principle: First, the user applies glue to the parts of the ornament that need flocking repair, then opens the movable door, pulls down the pallet 7 through the lifting plate, then places the ornament to be flocked on the pallet 7, and manually adjusts the position of the ornament to ensure that the area that needs flocking is aligned with the flocking groove 11. At the same time, slowly release the lifting plate, and the compressed spring 4 pushes the movable block 5 upward, causing the connecting rod 6 to drive the pallet 7 to move upward. The pallet 7 lifts the ornament and clamps the top and bottom of the ornament between the pallet 7 and the shielding plate 10. Then, the user starts the electrostatic flocking spray gun 17, holds the electrostatic flocking spray gun 17 and moves it to perform flocking on the exposed flocking area of the ornament through the flocking groove 11. The flocking material is blocked by the transparent cover 14 and the rubber sleeve 16 to prevent the flocking material from splashing and scattering. When the flocking is completed, the user first opens the movable door, takes out the flocked ornament for the next drying operation, and then opens the magnetic cover plate, uses the suction device to extend into the transparent cover 14, and sucks and cleans the residual flocking material to keep the jig clean.

[0022] In summary, for the local flocking jig of the ornament, through the design of the placement cavity 2, spring 4, movable block 5, connecting rod 6, clamping plate 7, shielding plate 10 and flocking groove 11, when the ornament to be flocked is placed inside the placement cavity 2, due to the elastic property of the spring 4, it can push the movable block 5 and the connecting rod 6 connected thereto, and then make the clamping plate 7 move upward, firmly clamping the ornament between the shielding plate 10 and the clamping plate 7, ensuring the stability and accuracy of the ornament during the flocking process, effectively avoiding the problems of uneven flocking or falling off caused by the shaking of the ornament. The shielding plate 10 and the flocking groove 11 in the flocking jig enable the specific position to be flocked to accurately align with the flocking groove 11 after the ornament is fixed, while other parts of the ornament are effectively shielded by the shielding plate 10, ensuring that the flocking material sprayed by the electrostatic flocking gun 17 falls precisely on the target area, avoiding the waste of flocking material and unnecessary pollution, and at the same time ensuring the uniformity and aesthetics of the flocking effect. The design of the transparent cover 14, groove 15 and rubber sleeve 16. The existence of the transparent cover 14 effectively prevents the flocking material from scattering during the flocking process, thereby reducing the skin irritation of the flocking material to the operator, the impact on respiratory health and the direct pollution of the working area. Secondly, the rubber sleeve 16 and the groove 15 cleverly ensure the mobility of the electrostatic flocking gun 17. It not only provides good sealing performance, preventing the flocking material from escaping from the gap between the gun and the transparent cover 14, but also allows the gun to move flexibly within a certain range through its softness and elasticity, improving the practicability and convenience of the local flocking jig of the ornament and meeting the market demand.

[0023] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A jig for local patching of decorative parts, comprising a placement box (1), characterized in that: A placement chamber (2) is provided at the center of the top of the placement box (1), a transparent cover (14) is fixedly installed at the upper end of the placement box (1), cylindrical grooves (3) are provided at the four corners of the bottom of the placement chamber (2), the inner bottoms of the four cylindrical grooves (3) are fixedly connected to springs (4), the top of the springs (4) is fixedly connected to a movable block (5), the center of the top of the movable block (5) is fixedly connected to a connecting rod (6), a clamping plate (7) is provided at the top of the placement chamber (2), a shield plate (10) is provided at the top of the placement chamber (2), a flocking groove (11) is provided at the center of the top of the shield plate (10), a groove (15) is provided at the center of the top of the transparent cover (14), a rubber sleeve (16) is fixedly connected to the center of the top of the transparent cover (14), and an electrostatic flocking spray gun (17) is fixedly installed at the center of the top of the rubber sleeve (16).

2. The jig for local patching of decorative parts according to claim 1, characterized in that: The tops of the four connecting rods (6) respectively penetrate the outside of the four columnar slots (3) and are respectively fixedly connected to the four corners of the bottom of the clamping plate (7).

3. The jig for local patching of decorative parts according to claim 1, characterized in that: A lifting plate is fixedly mounted at the center of the front surface of the clamping plate (7).

4. The jig for local patching of decorative parts according to claim 1, characterized in that: Slide blocks (9) are fixedly connected at the centers of both sides of the clamping plate (7), and slide grooves (8) are provided at the bottoms of both sides of the inner wall of the placement cavity (2), and the opposite sides of the two slide blocks (9) extend into the interior of the two slide grooves (8) and are slidably connected to the inner walls of the slide grooves (8).

5. The jig for local patching of decorative parts according to claim 1, characterized in that: The tops of both sides of the placement cavity (2) are provided with card slots (12), the centers of both sides of the shielding plate (10) are fixedly connected with plug plates (13), and the opposite sides of the two plug plates (13) extend into the interior of the two card slots (12) and are respectively card-engaged with the two card slots (12).

6. The jig for local patching of decorative parts according to claim 1, characterized in that: The lower end of the electrostatic flocking spray gun (17) sequentially penetrates the inside of the rubber sleeve (16), the groove (15) and the transparent cover (14).

7. The jig for local patching of decorative parts according to claim 1, characterized in that: A velvet suction groove is provided at the bottom of one side of the transparent cover (14); a magnetic cover is hingedly connected to the outer wall of the transparent cover (14) on the side corresponding to the suction side; a movable door is movably installed on the front surface of the placement box (1) corresponding to the front end of the placement cavity (2); the movable door is locked to the front surface of the placement box (1) via a lock.