Rapid photocuring assembly for coating

By designing a fast light curing component for coatings including multiple motors, rotating rods, support frames and ultraviolet lamps, the problem of the installation position of the existing components cannot be adjusted, uniform coating of the paint and effective curing of different coatings are achieved, and product quality and production efficiency are improved.

CN222956810UActive Publication Date: 2025-06-10NANTONG TONGYI AEROSPACE SCI & TECH CO LTD
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Patent Information

Application Number
CN202421511820.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-06-10
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The installation position of the existing rapid photocuring components for coating cannot be adjusted, resulting in different curing degrees of coatings in different areas, affecting product quality. At the same time, the coating components are uneven, resulting in different coating thicknesses and affecting subsequent photocuring effects.

Method used

A fast light curing assembly for coating is designed, including a support platform, a second motor, a first rotating rod, a support column, a coating chamber, a first motor, a second rotating rod, a support frame, a rotating sleeve, a coating roller, a screw rod, a threaded sleeve, a connecting block, a storage chamber, a coating port, a coating conveying passage, an electric cylinder, an output rod, a lamp positioning plate and an ultraviolet lamp tube. Through the combination of these components, uniform coating of the paint and precise adjustment of ultraviolet irradiation are achieved.

Benefits of technology

By adjusting the position and distance of the coating roller and UV lamp, we ensure that the paint is evenly coated and meets the curing needs of different coatings, improving product quality and production efficiency.

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Abstract

The utility model discloses a rapid photocuring assembly for coating, and relates to the technical field of photocuring assemblys.The rapid photocuring assembly comprises a supporting platform, a second motor is arranged on the left side of the outer surface of the top of the supporting platform, a first rotating rod is arranged at the output end of the second motor, and two sets of supporting columns are arranged on the periphery of the first rotating rod; the outer surfaces of the bottoms of the two sets of supporting columns are fixedly connected with the outer surface of the top of the supporting platform, a coating chamber is arranged at the top of the supporting platform, a feeding port is formed in the top, close to the second motor, of the coating chamber, an observation window is arranged at the top of the coating chamber, and a first motor and a third motor are arranged on the outer surface of the left side of the coating chamber. A second rotating rod is arranged at the output end of the first motor, two sets of supporting frames are fixedly connected to the periphery of the second rotating rod, through cooperation of the structures, it can be guaranteed that the coating is evenly coated on the target surface, ultraviolet irradiation meets the curing requirements of different coatings, and maximization of the product quality and the production efficiency is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of light - curing components, and particularly relates to a rapid light - curing component for coating. Background Technique

[0002] The rapid light - curing component for coating is an efficient and precise industrial device designed for the rapid curing of liquid materials such as coatings and inks. The component mainly includes key parts such as an ultraviolet light source system, a coating die head, a curing area, and a conveying system. The ultraviolet light source system provides high - intensity ultraviolet irradiation. The coating die head ensures uniform coating of the coating on the target surface. The curing area uses ultraviolet light irradiation to promote rapid curing of the coating, and the conveying system ensures stable transmission of the material during coating and curing. The entire component is precisely adjusted through a control system to meet the curing requirements of different coatings, ensuring the maximization of product quality and production efficiency.

[0003] During the implementation of this application, it is found that there are the following problems in this technology: The installation position of the existing rapid light - curing component for coating cannot be adjusted, resulting in uneven curing degrees in different areas of the coating, affecting product quality. At the same time, the action of the coating component is uneven, resulting in uneven coating thickness and affecting the subsequent light - curing effect.

[0004] Therefore, a rapid light - curing component for coating is proposed. Content of the Utility Model

[0005] The purpose of the utility model is: In order to ensure uniform coating of the coating on the target surface, the ultraviolet irradiation meets the curing requirements of different coatings, and to ensure the maximization of product quality and production efficiency, this application provides a rapid light - curing component for coating.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A rapid light - curing component for coating includes a support platform. On the left side of the outer surface of the top of the support platform, a second motor is provided. The output end of the second motor is provided with a first rotating rod. Two groups of support columns are arranged around the first rotating rod, and the bottom outer surfaces of the two groups of support columns are fixedly connected to the outer surface of the top of the support platform. A coating chamber is arranged on the top of the support platform, and a feed inlet is arranged at the top of the coating chamber close to the second motor;

[0008] An observation window is arranged on the top of the coating chamber. A first motor and a third motor are arranged on the left outer surface of the coating chamber. The output end of the first motor is provided with a second rotating rod. Two groups of support frames are fixedly connected around the second rotating rod, and a rotating sleeve is arranged on the outer surface of the other end of each group of support frames.

[0009] Further, a coating roller is rotatably connected between the outer surfaces of the two rotating sleeves close to each other. A lead screw is provided at the output end of the third motor. A threaded sleeve is rotatably connected to the outer surface of the lead screw, and a connecting block is provided around the threaded sleeve.

[0010] Further, a storage chamber is provided at the bottom of the connecting block. A paint outlet is provided on the outer surface of the storage chamber away from the connecting block. A paint delivery channel is provided inside the paint outlet, and the paint delivery channel communicates with the storage chamber.

[0011] Further, an electric cylinder is provided on the outer surface of the top of the coating chamber away from the third motor. An output rod is provided at the output end of the electric cylinder. A lamp tube positioning plate is provided on the outer surface of the other side of the output rod. Two ultraviolet lamp tubes are provided in parallel between the inner surfaces of the front and rear sides of the lamp tube positioning plate.

[0012] Further, a first rotating rod is rotatably connected between the inner surfaces of the front and rear sides of the coating chamber away from the electric cylinder. A driven gear is provided on the outer surface of the first rotating rod, and a driving gear is provided on the outer surface of the first rotating rod on the front side.

[0013] Further, a transmission toothed belt is provided around the driving gear and the driven gear. A plurality of groups of teeth are evenly provided on the inner surface of the transmission toothed belt, and the inner surfaces of the plurality of groups of teeth are evenly meshed with the outer surfaces of the driving gear and the driven gear.

[0014] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows:

[0015] 1. In the present utility model, when the light-curing component is used to cure the coating process, the material to be coated is added through the feed port. The second motor is started to make the first rotating rod connected to its output end rotate. The rotation of the first rotating rod drives the corresponding driving gear to rotate. Since the outer surfaces of the driving gear and the driven gear are meshed with the inner surfaces of the multiple groups of teeth on the transmission toothed belt, the rotation of the driving gear drives the transmission toothed belt to rotate. The conveying system conveys the material to be coated under the coating roller. The first motor is started to make the second rotating rod connected to its output end rotate. The rotation of the second rotating rod drives the corresponding support frame to rotate, so as to adjust the effect of the coating roller on the transmission toothed belt and ensure that the paint is evenly coated on the target surface.

[0016] 2. In the present utility model, by starting the third motor, the lead screw connected to its output end rotates. The rotation of the lead screw drives the threaded sleeve around it to move horizontally, thereby adjusting the acting position of the coating port around the coating roller. The coating roller is evenly coated with the coating through the coating delivery channel. By starting the electric cylinder, the output rod connected to its output end moves longitudinally, thereby adjusting the distance between the ultraviolet lamp tube and the coating material to meet the curing requirements of different coatings and ensuring the maximization of product quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural view of the whole of the present utility model;

[0018] Figure 2 is a schematic structural view of the coating roller angle adjustment assembly of the present utility model;

[0019] Figure 3 is a cross-sectional view of some components of the present utility model;

[0020] Figure 4 is a cross-sectional view of the movement mode of the coating die head of the present utility model;

[0021] Figure 5 is a schematic structural view of the light curing assembly of the present utility model;

[0022] Figure 6 is a cross-sectional view of the coating die head coating delivery assembly of the present utility model.

[0023] In the figure: 1 - support platform; 2 - first motor; 3 - coating chamber; 4 - ultraviolet lamp tube; 5 - observation window; 6 - feed port; 7 - driven gear; 8 - transmission belt; 9 - support column; 10 - second motor; 11 - electric cylinder; 12 - first rotating rod; 13 - output rod; 14 - lamp tube positioning plate; 15 - driving gear; 16 - coating delivery channel; 17 - teeth; 18 - storage chamber; 19 - coating port; 20 - threaded sleeve; 21 - connecting block; 22 - coating roller; 23 - lead screw; 24 - rotating sleeve; 25 - third motor; 26 - second rotating rod; 27 - support frame. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model. Embodiment 1

[0025] Refer toFigures 1-6 , a rapid photo-curing component for coating, comprising a support platform 1. On the left side of the outer surface of the top of the support platform 1, a second motor 10 is provided. At the output end of the second motor 10, a first rotating rod 12 is provided. Two groups of support columns 9 are arranged around the first rotating rod 12, and the bottom outer surfaces of the two groups of support columns 9 are fixedly connected to the outer surface of the top of the support platform 1. On the top of the support platform 1, a coating chamber 3 is provided. Near the top of the coating chamber 3 close to the second motor 10, a feed inlet 6 is provided. On the top of the coating chamber 3, an observation window 5 is provided. On the left outer surface of the coating chamber 3, a first motor 2 and a third motor 25 are provided. At the output end of the first motor 2, a second rotating rod 26 is provided. Two groups of support frames 27 are fixedly connected around the second rotating rod 26. At the outer surface of the other end of each group of support frames 27, a rotating sleeve 24 is provided. Specifically, through the cooperation of the above structures, it can ensure that the coating is evenly coated on the target surface, and the ultraviolet irradiation meets the curing requirements of different coatings, ensuring the maximization of product quality and production efficiency.

[0026] Refer to Figures 1-6 , between the mutually approaching side outer surfaces of the two groups of rotating sleeves 24, a coating roller 22 is rotatably connected. At the output end of the third motor 25, a lead screw 23 is provided. The outer surface of the lead screw 23 is rotatably connected with a threaded sleeve 20. Around the threaded sleeve 20, a connecting block 21 is provided. Specifically, by starting the third motor 25 to rotate the lead screw 23 connected to its output end, the rotation of the lead screw 23 drives the threaded sleeve 20 around it to move horizontally, thereby adjusting the acting position of the coating port 19 around the coating roller 22, and evenly coating the coating on the periphery of the coating roller 22 through the coating delivery channel 16. At the bottom of the connecting block 21, a storage chamber 18 is provided. On the side outer surface of the storage chamber 18 away from the connecting block 21, a coating port 19 is provided. Inside the coating port 19, a coating delivery channel 16 is provided, and the coating delivery channel 16 communicates with the storage chamber 18. Specifically, the coating in the storage chamber 18 evenly coats the periphery of the coating roller 22 through the coating delivery channel 16.

[0027] Refer to Figures 1-6, an electric cylinder 11 is provided on the outer surface of the top of the coating chamber 3 away from the third motor 25. An output rod 13 is provided at the output end of the electric cylinder 11. A lamp tube positioning plate 14 is provided on the outer surface of the other side of the output rod 13. Two groups of ultraviolet lamp tubes 4 are arranged in parallel between the inner surfaces of the front and rear sides of the lamp tube positioning plate 14. Specifically, by starting the electric cylinder 11, the output rod 13 connected to its output end moves longitudinally, so as to adjust the distance between the ultraviolet lamp tube 4 and the coating material, so as to meet the curing requirements of different coatings and ensure the maximization of product quality and production efficiency. A first rotating rod 12 is rotatably connected between the inner surfaces of the front and rear sides of the coating chamber 3 away from the electric cylinder 11. A driven gear 7 is provided on the outer surface of the first rotating rod 12. A driving gear 15 is provided on the outer surface of the front first rotating rod 12. Specifically, by starting the second motor 10, the first rotating rod 12 connected to its output end rotates, and the rotation of the first rotating rod 12 drives the corresponding driving gear 15 to rotate.

[0028] Refer to Figures 1-6 , a transmission belt 8 is provided around the driving gear 15 and the driven gear 7. A number of teeth 17 are evenly provided on the inner surface of the transmission belt 8. The inner surfaces of the number of teeth 17 are evenly meshed with the outer surfaces of the driving gear 15 and the driven gear 7. Specifically, since the outer surfaces of the driving gear 15 and the driven gear 7 are meshed with the inner surfaces of multiple groups of teeth 17 on the transmission belt 8, the rotation of the driving gear 15 drives the transmission belt 8 to rotate.

[0029] The implementation principle of an embodiment of a rapid light-curing component for coating in this application is as follows:

[0030] When using the light-curing component to cure the coating process, the material to be coated is added through the feed port 6. By starting the second motor 10, the first rotating rod 12 connected to its output end rotates. The rotation of the first rotating rod 12 drives the corresponding driving gear 15 to rotate. Since the outer surfaces of the driving gear 15 and the driven gear 7 are meshed with the inner surfaces of multiple groups of teeth 17 on the transmission belt 8, the rotation of the driving gear 15 drives the transmission belt 8 to rotate. The conveying system conveys the material to be coated under the coating roller 22. By starting the first motor 2, the second rotating rod 26 connected to its output end rotates, and the rotation of the second rotating rod drives the corresponding support frame 27 to rotate, so as to adjust the effect of the coating roller 22 on the transmission belt 8 and ensure that the coating is evenly applied to the target surface.

[0031] On the other hand, by starting the third motor 25 to rotate the lead screw 23 connected to its output end, the rotation of the lead screw 23 drives the threaded sleeve 20 around it to move horizontally, thereby adjusting the acting position of the coating port 19 around the coating roller 22, and uniformly coating the coating around the coating roller 22 through the coating delivery channel 16. By starting the electric cylinder 11 to longitudinally move the output rod 13 connected to its output end, the distance between the ultraviolet lamp tube 4 and the coating material is adjusted to meet the curing requirements of different coatings, ensuring the maximization of product quality and production efficiency.

[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rapid light curing assembly for coating, comprising a support platform (1), characterized in that: A second motor (10) is arranged on the left side of the top outer surface of the support platform (1); a first rotating rod (12) is arranged at the output end of the second motor (10); two groups of supporting columns (9) are arranged on the periphery of the first rotating rod (12); and the bottom outer surfaces of the two groups of supporting columns (9) are fixedly connected to the top outer surface of the support platform (1); a coating chamber (3) is arranged on the top of the support platform (1); and a feed port (6) is arranged on the top of the coating chamber (3) near the second motor (10); An observation window (5) is provided on the top of the coating chamber (3); a first motor (2) and a third motor (25) are provided on the left outer surface of the coating chamber (3); a second rotating rod (26) is provided at the output end of the first motor (2); two groups of support frames (27) are fixedly connected to the periphery of the second rotating rod (26); a rotating sleeve (24) is provided on the outer surface of the other end of each group of the support frames (27).

2. A fast light-curing assembly for coating as claimed in claim 1, characterized in that: A coating roller (22) is rotatably connected between the outer surfaces of one side of the two sets of rotating sleeves (24) that are close to each other, a screw rod (23) is provided at the output end of the third motor (25), a threaded sleeve (20) is rotatably connected to the outer surface of the screw rod (23), and a connecting block (21) is provided on the periphery of the threaded sleeve (20).

3. A fast light-curing assembly for coating as claimed in claim 2, characterized in that: A material storage chamber (18) is provided at the bottom of the connection block (21); a coating material port (19) is provided on an outer surface of a side of the material storage chamber (18) away from the connection block (21); a coating material delivery channel (16) is provided inside the coating material port (19); and the coating material delivery channel (16) is communicated with the material storage chamber (18).

4. A fast light-curing assembly for coating as claimed in claim 1, characterized in that: An electric cylinder (11) is arranged on the top outer surface of the coating chamber (3) away from the third motor (25); an output rod (13) is arranged at the output end of the electric cylinder (11); a lamp tube positioning plate (14) is arranged on the other outer surface of the output rod (13); and two groups of ultraviolet lamp tubes (4) are arranged in parallel between the front and rear inner surfaces of the lamp tube positioning plate (14).

5. A fast light-curing assembly for coating as claimed in claim 4, characterized in that: A group of first rotating rods (12) are rotatably connected between the inner surfaces of the front and rear sides of the coating chamber (3) away from the electric cylinder (11); the outer surfaces of the first rotating rods (12) are provided with driven gears (7); and the outer surface of the front first rotating rods (12) is provided with driving gears (15).

6. A fast light-curing assembly for coating as claimed in claim 5, characterized in that: A transmission toothed belt (8) is arranged on the periphery of the driving gear (15) and the driven gear (7); a plurality of groups of teeth (17) are evenly arranged on the inner surface of the transmission toothed belt (8); the inner surfaces of the plurality of groups of teeth (17) evenly mesh with the outer surfaces of the driving gear (15) and the driven gear (7).