Injection head guiding and supporting device
By designing a head guide support device including a guide block made of metal copper and a movable first movable groove, the wear and guidance errors caused by weight sagging of the head is solved, and the effect of improving the service life of the head and the head chamber and avoiding hanging is achieved.
Patent Information
- Application Number
- CN202421591980.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the integrated die-casting of new energy vehicles, the injection head sags due to excessive weight, resulting in the contact surface of the injection head and the lower end of the injection chamber wear out in advance, and the injection head may lose its guidance during the mold opening and exit, resulting in the failure of the suspension during pullback.
A squeezing head guide support device is designed, including a squeezing head, a squeezing rod and a plurality of guide blocks. The guide block is made of metal copper, and a convex ring and a first movable groove are provided on the squeezing rod. The guide block can be moved along the inner wall of the first movable groove, and the movement and fixing of the guide block are achieved by using the design of the inclined surface and the fixing member.
Through this device, the weight of the squeezing head is supported by the guide copper block, which reduces damage to the inner wall of the squeezing chamber, improves the service life of the squeezing head and the squeezing chamber, and avoids the risk of squeezing assembly being damaged.
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Figure CN222957467U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of die-casting machines, and particularly relates to a shot head guiding and supporting device. Background Art
[0002] The large-scale die-casting machines led by the integrated die-casting of new energy vehicles have a shot head, which is a main component. Due to its extremely large weight, the shot head sags during the injection process, resulting in premature wear of the contact surface between the shot head and the lower end of the injection chamber. Or during the mold opening and following-out process, the shot head leaves the inner cavity of the injection chamber and sinks due to the loss of guidance. When retracting, the step at the rear end of the shot head is extremely likely to catch and buckle the front end face of the injection chamber, resulting in abnormal damage to the injection assembly. Content of the Utility Model
[0003] This part of the content of the present application is used to briefly introduce the concepts, which will be described in detail in the following detailed implementation part. This part of the content of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a shot head guiding and supporting device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions: a shot head guiding and supporting device, including a shot head, a shot rod, and a plurality of guiding blocks. The guiding blocks are made of metal copper; a convex ring is provided on the shot rod, and a plurality of first moving grooves are provided on the convex ring. The number of first moving grooves corresponds to the number of guiding blocks. The guiding blocks are arranged in the first moving grooves and can move along the inner wall of the first moving grooves; a first inclined surface is provided at the bottom of the first moving groove, and a second inclined surface is provided on the bottom surface of the guiding block. The second inclined surface abuts against the first inclined surface.
[0006] Further, there are 3 first moving grooves, and the 3 first moving grooves are distributed at an angle of 120°.
[0007] Further, the slopes of the first inclined surface and the second inclined surface are the same, and the inclination directions of the first inclined surface and the second inclined surface are opposite.
[0008] Further, a fixing member is provided in the first moving groove. The fixing member can move relative to the guiding block so that the guiding block has two states of movement and fixation.
[0009] Further, a through cavity is provided on the guiding block. The fixing member is a fixing bolt passing through the through cavity, and a threaded groove matching with the fixing bolt is provided at the bottom of the first moving groove.
[0010] Further, the through cavity is of a runway-shaped structure, and a fixing groove matching with the fixing bolt is provided at the top of the through cavity.
[0011] Further, a second movable groove is provided on the side wall of the first movable groove, and the fixing member is a fixing block disposed in the second movable groove.
[0012] Further, a third movable groove is provided at the top of the second movable groove, and a pushing block is provided in the third movable groove. One end of the pushing block extends out of the third movable groove, and the other end is in the second movable groove; a first groove is provided on the fixing block, and a guiding groove is provided in the first groove; both the pushing block and the fixing block are made of magnets.
[0013] Further, a plurality of convex blocks are provided on the fixing block, and second grooves corresponding to the convex blocks are provided on the guiding block.
[0014] Further, a sliding block is provided on the guiding block, and a sliding groove for the sliding block to move is provided on the side wall of the first movable groove. The sliding groove is inclined, and the slope of the sliding groove is the same as the slope of the first inclined surface.
[0015] The beneficial effect of the present utility model is to provide a shot sleeve guiding and supporting device that improves the service life of the shot sleeve and the shot chamber and avoids the risk of damage to the shot sleeve assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings forming a part of this application are used to provide a further understanding of this application, making other features, objects, and advantages of this application more apparent. The schematic embodiments of the drawings of this application and their descriptions are used to explain this application and do not constitute an improper limitation of this application.
[0017] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic, and the elements and elements are not necessarily drawn to scale.
[0018] In the drawings:
[0019] Figure 1 is a schematic structural diagram of a shot sleeve guiding and supporting device in an embodiment of the present utility model.
[0020] Figure 2 is Figure 1 a cross-sectional view of the shot sleeve guiding and supporting device in the shown embodiment.
[0021] Figure 3 is Figure 2 an enlarged view of part A in
[0022] Figure 4 is a schematic structural diagram of a shot sleeve guiding and supporting device in another embodiment of the present utility model.
[0023] Figure 5 is Figure 4 a cross-sectional view of the fixing block of the shot sleeve guiding and supporting device in the shown embodiment.
[0024] Figure 6 The enlarged view of part B in Figure 5 .
[0025] Figure 7 The Figure 4 cross-sectional view of the first movable groove of the injection head guiding and supporting device in the illustrated embodiment.
[0026] Figure 8 The Figure 7 enlarged view of part C in
[0027] The meanings of the reference numerals in the drawings are as follows:
[0028] 101, injection rod; 1011, first movable groove; 1012, first inclined surface; 102, convex ring; 103, guiding block; 1031, through cavity; 1032, fixing groove; 1033, second inclined surface; 104, fixing bolt; 105, injection head;
[0029] 201, injection rod; 202, fixing block; 2021, convex block; 2022, guiding groove; 203, pushing block; 204, guiding block; 2041, sliding block. Detailed implementation manners
[0030] Hereinafter, embodiments of the present disclosure will be described in more detail with reference to the drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0031] In addition, it should be noted that, for the sake of convenience of description, only parts related to the relevant utility model are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0032] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence relationship of the functions performed by these devices, modules or units.
[0033] It should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise clearly stated in the context, it should be understood as "one or more".
[0034] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only for illustrative purposes and are not used to limit the scope of these messages or information.
[0035] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0036] As Figures 1-3 shown, a shot head guiding and supporting device includes a shot head 105, a shot rod 101, and a plurality of guiding blocks 103. The guiding blocks 103 are made of metallic copper. A convex ring 102 is provided on the shot rod 101. A plurality of first movable grooves 1011 are provided on the convex ring 102. The number of the first movable grooves 1011 corresponds to the number of the guiding blocks 103. The guiding blocks 103 are arranged in the first movable grooves 1011 and can move along the inner wall of the first movable grooves 1011. A first inclined surface 1012 is provided at the bottom of the first movable groove 1011. A second inclined surface 1033 is provided on the bottom surface of the guiding block 103. The second inclined surface 1033 abuts against the first inclined surface 1012.
[0037] There are three first movable grooves 1011, and the three first movable grooves 1011 are distributed at an angle of 120°. There are also three guiding blocks 103, and the outer diameter arc surface of the guiding blocks 103 fits the inner diameter of the shot chamber.
[0038] The slopes of the first inclined surface 1012 and the second inclined surface 1033 are the same, and the inclination directions of the first inclined surface 1012 and the second inclined surface 1033 are opposite.
[0039] A fixing member is provided in the first movable groove 1011. The fixing member can move relative to the guiding block 103 so that the guiding block 103 has two states of movement and fixation.
[0040] Specifically, a through cavity 1031 is provided on the guiding block 103. The fixing member is a fixing bolt 104 inserted into the through cavity 1031. A threaded groove matching with the fixing bolt 104 is provided at the bottom of the first movable groove 1011.
[0041] The through cavity 1031 has a runway-shaped structure. A fixing groove 1032 matching with the fixing bolt 104 is provided at the top of the through cavity 1031. The runway-shaped through cavity 1031 structure enables the guiding block 103 to move along the fixing bolt 104, and the fixing bolt 104 is used to limit the guiding block 103.
[0042] When the position of the guiding block 103 needs to be adjusted, the fixing bolt 104 is rotated out, and the guiding block 103 is pushed to move in the first movable groove 1011, so that the protruding part of the guiding block 103 can be adjusted to provide good support for the shot head 105.
[0043] After adopting this method, the weight of the injection plunger 105 is supported by the guiding copper block. Since the texture of metallic copper is relatively soft, the damage to the inner wall of the injection chamber is extremely small, greatly improving the service life of the injection plunger and the injection chamber. At the same time, the guiding during the retraction of the injection plunger is also solved, effectively avoiding the risk of damage to the injection assembly. Due to the design of the bottom surface of the guiding copper block and the inclined surface of the guiding groove, the compensation for wear can be easily achieved by moving the axial position of the copper block.
[0044] Since it is necessary to turn out the fixing bolts every time the guiding block is adjusted, and at the same time, in order to enable the guiding block to move normally, the fixing bolts need to be turned out by a relatively long length, which is not convenient in the adjustment of the guiding block. Therefore, as a further preferred solution, as Figures 4-8 shown, a second moving groove is provided on the side wall of the first moving groove, and the fixing member is a fixing block 202 provided in the second moving groove.
[0045] A third moving groove is provided at the top of the second moving groove, and a pushing block 203 is provided in the third moving groove. One end of the pushing block 203 extends out of the third moving groove, and the other end is located in the second moving groove; a first groove is provided on the fixing block 202, and a guiding groove 2022 is provided in the first groove; both the pushing block 203 and the fixing block 202 are made of magnets.
[0046] A plurality of convex blocks 2021 are provided on the fixing block 202, and a second groove corresponding to the convex blocks 2021 is provided on the guiding block 204.
[0047] A sliding block 2041 is provided on the guiding block 204, and a sliding groove for the sliding block 2041 to move is provided on the side wall of the first moving groove. The sliding groove is inclined, and the slope of the sliding groove is the same as the slope of the first inclined surface. The cooperation between the sliding block 2041 and the sliding groove confines the guiding block 204 in the first moving groove, so that the guiding block 204 can only move in the first moving groove. The operator can directly and safely push the guiding block 204 without worrying about the guiding block 204 moving out of the first moving groove, making the adjustment of the guiding block 204 more convenient.
[0048] When adjusting the position of the guiding block 204, push the pushing block 203 to move. When the pushing block 203 moves to the first groove, the pushing block 203 attracts the fixing block 202 to move into the second moving groove, and the fixing block 202 is disengaged from the contact with the guiding block 204, and directly push the guiding block 204 to move in the first moving groove to adjust the position of the guiding block 204; when the guiding block 204 moves to the positioning position, push the pushing block 203 to move. The pushing block 203 moves to abut against the side wall of the guiding groove 2022 and pushes the fixing block 202 to move outward of the second moving groove. The fixing block 202 abuts against the side wall of the guiding block 204, and the guiding block 204 is fixed by the cooperation of the convex blocks 2021 and the second groove; through the setting of the pushing block 203, the fixing of the guiding block 204 can be quickly released and the fixing of the guiding block 204 can be completed, making the adjustment of the guiding block 204 more convenient.
[0049] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the utility model involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above utility model concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the embodiments of the present disclosure that have similar functions.
Claims
1. A guide support device for a shot injection head, characterized in that: It includes a shot head, a shot rod and a plurality of guide blocks, wherein the guide blocks are made of metal copper; the shot rod is provided with a convex ring, and the convex ring is provided with a plurality of first movable grooves, the number of the first movable grooves corresponds to the number of the guide blocks, and the guide blocks are arranged in the first movable grooves and can move along the inner wall of the first movable groove; the bottom of the first movable groove is provided with a first inclined surface, and the bottom surface of the guide block is provided with a second inclined surface, and the second inclined surface is against the first inclined surface.
2. The injection head guide support device according to claim 1, characterized in that: There are three first movable grooves, and the three first movable grooves are distributed at an angle of 120°.
3. The injection head guide support device according to claim 1, characterized in that: The first inclined surface and the second inclined surface have the same slope, and the first inclined surface and the second inclined surface have opposite inclination directions.
4. The injection head guide support device according to claim 1, characterized in that: A fixing piece is arranged in the first movable groove, and the fixing piece can move relative to the guide block so that the guide block has two states: moving and fixed.
5. The injection head guide support device according to claim 4, characterized in that: The guide block is provided with a through cavity, the fixing member is a fixing bolt passing through the through cavity, and the bottom of the first movable groove is provided with a threaded groove matched with the fixing bolt.
6. The injection head guide support device according to claim 5, characterized in that: The through cavity is a runway-shaped structure, and a fixing groove matched with the fixing bolt is provided on the top of the through cavity.
7. The injection head guide support device according to claim 5, characterized in that: A second movable groove is provided on the side wall of the first movable groove, and the fixing member is a fixing block arranged in the second movable groove.
8. The injection head guide support device according to claim 7, characterized in that: A third movable groove is provided on the top of the second movable groove, and a push block is provided in the third movable groove, one end of the push block extends out from the third movable groove, and the other end is located in the second movable groove; a first groove is provided on the fixed block, and a guide groove is provided in the first groove; the push block and the fixed block are both made of magnets.
9. The injection head guide support device according to claim 7, characterized in that: The fixing block is provided with a plurality of protrusions, and the guide block is provided with second grooves corresponding to the protrusions.
10. The injection head guide support device according to claim 7, characterized in that: The guide block is provided with a sliding block, and the side wall of the first movable groove is provided with a sliding groove for the sliding block to move. The sliding groove is inclined, and the slope of the sliding groove is the same as the slope of the first inclined surface.