Automatic assembling production device for plastic outer frame of W-shaped air filter

Abstract

The utility model discloses a W-shaped air filter plastic outer frame automatic assembly production device which comprises a workbench and a mechanical arm, and a first frame support and a second frame support are installed on the two sides of the upper end of the workbench respectively. A first clamping frame and a second clamping frame are installed at the position, between the first frame support and the second frame support, of the upper end of the workbench, a first assembling frame is arranged on the first frame support, and a second assembling frame is arranged on the second frame support. According to the automatic assembling production device for the W-shaped air filter plastic outer frame, parts to be assembled are sequentially clamped into designated positions, air cylinders on the two sides are started, a complete frame body is assembled, finally, a robot takes away the complete frame body product and then returns to the original position, the parts to be assembled are manually placed into the workbench again, and the whole frame body is assembled. And in combination with automatic equipment, efficient and rapid assembly is achieved.

Description

Technical Field

[0001] The utility model relates to the field of assembling plastic outer frames of air filters, and particularly relates to an automatic assembling production device for a W-shaped air filter plastic outer frame. Background Technique

[0002] An automatic assembling production device for a plastic outer frame of an air filter is a supporting device for assembling and positioning the outer shell of an air filter. The W-shaped large air volume air filter uses engineering plastics as the frame body, and the filter element is folded from ultra-fine glass fiber. With the continuous development of technology, people's requirements for the manufacturing process of the automatic assembling production device for a plastic outer frame of an air filter are getting higher and higher.

[0003] There are certain drawbacks in the existing assembly of plastic outer frames of air filters. Most of the plastic frames are assembled manually, with low efficiency. And due to the uncontrollable hammering force, there will be quality problems such as incomplete assembly or damaged parts, which brings certain adverse effects to the actual use process. Therefore, we propose an automatic assembling production device for a W-shaped air filter plastic outer frame. Content of the Utility Model

[0004] Technical problems to be solved: Aiming at the deficiencies of the prior art, the utility model provides an automatic assembling production device for a W-shaped air filter plastic outer frame, which sequentially snaps the parts to be assembled into the designated positions. Then the two cylinders are started, and a complete frame is assembled. Finally, after the robot takes away the complete frame product and returns to the original position, the operator puts the parts to be assembled on the workbench again and waits for the next assembly cycle. Combining with automated equipment, high-efficiency and rapid assembly can be realized, and the problems in the background technique can be effectively solved.

[0005] Technical solution: To achieve the above object, the technical solution adopted by the utility model is as follows: An automatic assembling production device for a W-shaped air filter plastic outer frame includes a workbench and a robotic arm. On both sides of the upper end of the workbench, a first frame support and a second frame support are respectively installed. Between the first frame support and the second frame support at the upper end of the workbench, a first engaging frame and a second engaging frame are installed. On the first frame support, a first assembling frame is provided. On the second frame support, a second assembling frame is provided. On the first engaging frame and the second engaging frame, a first assembling bracket, a second assembling bracket, a third assembling bracket, a fourth assembling bracket and a fifth assembling bracket are provided. A first cylinder is installed outside the first frame support, and a second cylinder is installed outside the second frame support.

[0006] Preferably, a support base is fixedly installed at the bottom of the robotic arm. A lifting rod is movably arranged at the upper end of the robotic arm. A spherical seat is movably arranged at the top of the lifting rod. A connector is connected to the outer wall of the spherical seat, and a connecting rod is installed at the bottom of the connector.

[0007] Preferably, an air compression assembly is installed at the bottom of the connecting rod. An air compressor is positioned inside the air compression assembly. An adsorption pipe is connected to the bottom of the air compressor. A pneumatic adsorption plate is positioned at the bottom of the adsorption pipe. A CCD camera is installed outside the air compression assembly.

[0008] Preferably, the bottom of the robotic arm is fixed through a support base. The robotic arm drives the lifting rod to move up and down. The spherical seat rotates on the lifting rod. The connector is helically positioned with the connecting rod.

[0009] Preferably, the air compressor drives the adsorption pipe and drives the surface of the pneumatic adsorption plate to adsorb and position the assembled plastic outer frame. The air compression assembly and the CCD camera are fixed through a bracket.

[0010] Preferably, the first air cylinder drives the first assembled frame to squeeze inward. The second air cylinder drives the second assembled frame to squeeze inward. The inner sides of the first assembled frame and the second assembled frame are respectively assembled with both ends of the first assembled bracket, the second assembled bracket, the third assembled bracket, the fourth assembled bracket, and the fifth assembled bracket.

[0011] Beneficial effects: Compared with the prior art, the present utility model provides an automatic assembly production device for a plastic outer frame of a W-shaped air filter, having the following beneficial effects: For this automatic assembly production device for a plastic outer frame of a W-shaped air filter, the parts to be assembled are sequentially snapped into the designated positions. The two air cylinders are started, and a complete frame is assembled. Finally, after the robot takes away the complete frame product and returns to the original position, the operator puts the parts to be assembled on the workbench again and waits for the next assembly cycle. Combining with automated equipment, efficient and rapid assembly is achieved. When the robot takes away the completed frame, the connector is connected to the middle position at the top of the air compression assembly through the connecting rod. Multiple air compressors are installed inside the air compression assembly. The bottom of the air compressor is connected to the adsorption pipe. The pneumatic adsorption plate is installed at the bottom of the adsorption pipe. The air compressor drives the adsorption pipe and drives the surface of the pneumatic adsorption plate to adsorb and position the assembled plastic outer frame, facilitating the overall removal of the plastic outer frame. The entire automatic assembly production device for the plastic outer frame of the air filter has a simple structure, is convenient to operate, and has a better use effect compared with the traditional method. Description of the Drawings

[0012] Figure 1 It is a schematic diagram of the overall structure of an automatic assembly production device for a plastic outer frame of a W-shaped air filter according to the present utility model.

[0013] Figure 2 It is a schematic diagram of the structure of the frame support in an automatic assembly production device for a plastic outer frame of a W-shaped air filter according to the present utility model.

[0014] Figure 3 This is a schematic structural diagram of the robotic arm in an automatic assembly production device for the plastic outer frame of a W-shaped air filter according to the present utility model.

[0015] Figure 4 This is a schematic structural diagram of the air compression assembly in an automatic assembly production device for the plastic outer frame of a W-shaped air filter according to the present utility model.

[0016] In the figure: 1, workbench; 2, first frame support; 3, first engaging frame; 4, second engaging frame; 5, second frame support; 6, second cylinder; 7, first cylinder; 8, support base; 9, robotic arm; 10, lifting rod; 11, spherical seat; 12, connector; 13, connecting rod; 14, first assembled frame; 15, first assembled bracket; 16, second assembled bracket; 17, third assembled bracket; 18, second assembled frame; 19, fourth assembled bracket; 20, fifth assembled bracket; 21, air compression assembly; 22, air compressor; 23, adsorption tube; 24, pneumatic adsorption plate; 25, CCD camera. Detailed implementation manners

[0017] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings and specific implementation manners. However, those skilled in the art will understand that the following described embodiments are some embodiments of the present utility model, rather than all embodiments, and are only used to illustrate the present utility model and should not be construed as limiting the scope of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the scope of protection of the present utility model. For those conditions not specified in the embodiments, they shall be carried out according to conventional conditions or conditions recommended by the manufacturer. Those reagents or instruments not specified by the manufacturer can be obtained as conventional products through commercial purchase.

[0018] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0019] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0020] As Figures 1-4 shown, an automatic assembly production device for a plastic outer frame of a W-shaped air filter includes a workbench 1 and a robotic arm 9. On both sides of the upper end of the workbench 1, a first frame support 2 and a second frame support 5 are respectively installed. Between the first frame support 2 and the second frame support 5 on the upper end of the workbench 1, a first engaging frame 3 and a second engaging frame 4 are installed. A first assembly frame 14 is provided on the first frame support 2, a second assembly frame 18 is provided on the second frame support 5, and a first assembly bracket 15, a second assembly bracket 16, a third assembly bracket 17, a fourth assembly bracket 19, and a fifth assembly bracket 20 are provided on the first engaging frame 3 and the second engaging frame 4. A first cylinder 7 is installed outside the first frame support 2, and a second cylinder 6 is installed outside the second frame support 5. The components to be assembled are successively snapped into the designated positions, and the two cylinders are started. One complete frame assembly is completed. Finally, after the robot takes away the complete frame product and returns to the original position, the operator puts the components to be assembled into the workbench again and waits for the next assembly cycle, combining with automated equipment to achieve efficient and rapid assembly.

[0021] Furthermore, a support base 8 is fixedly installed at the bottom of the robotic arm 9. A lifting rod 10 is movably provided at the upper end of the robotic arm 9. A spherical seat 11 is movably provided at the top of the lifting rod 10. An outer wall of the spherical seat 11 is connected to a connector 12, and a connecting rod 13 is installed at the bottom of the connector 12.

[0022] Furthermore, an air compression assembly 21 is installed at the bottom of the connecting rod 13. An air compressor 22 is positioned inside the air compression assembly 21. A bottom of the air compressor 22 is connected to an adsorption tube 23. A pneumatic adsorption plate 24 is positioned at the bottom of the adsorption tube 23. A CCD camera 25 is installed outside the air compression assembly 21.

[0023] Furthermore, the bottom of the robotic arm 9 is fixed through the support base 8. The robotic arm 9 drives the lifting rod 10 to move up and down. The spherical seat 11 rotates on the lifting rod 10. The connector 12 and the connecting rod 13 are helically positioned.

[0024] Further, the air compressor 22 drives the adsorption tube 23 and drives the surface of the pneumatic adsorption plate 24 to adsorb and position the assembled plastic outer frame. The air compression assembly 21 and the CCD camera 25 are fixed by a bracket.

[0025] Further, the first cylinder 7 drives the first assembly frame 14 to squeeze inward, and the second cylinder 6 drives the second assembly frame 18 to squeeze inward. The inner sides of the first assembly frame 14 and the second assembly frame 18 are respectively assembled with both ends of the first assembly bracket 15, the second assembly bracket 16, the third assembly bracket 17, the fourth assembly bracket 19 and the fifth assembly bracket 20.

[0026] Working principle: The utility model includes a workbench 1, a first frame support 2, a first engaging frame 3, a second engaging frame 4, a second frame support 5, a second cylinder 6, a first cylinder 7, a support base 8, a robotic arm 9, a lifting rod 10, a spherical seat 11, a connector 12, a connecting rod 13, a first assembly frame 14, a first assembly bracket 15, a second assembly bracket 16, a third assembly bracket 17, a second assembly frame 18, a fourth assembly bracket 19, a fifth assembly bracket 20, an air compression assembly 21, an air compressor 22, an adsorption tube 23, a pneumatic adsorption plate 24 and a CCD camera 25. The first assembly frame 14, the first assembly bracket 15, the second assembly bracket 16, the third assembly bracket 17, the fourth assembly bracket 19, the fifth assembly bracket 20 and the second assembly frame 18 to be assembled are placed on the conveyor belt in sequence. The equipment button is pressed, and the robot starts according to the program, sucks the first assembly frame 14 and the second assembly frame 18 and places them at the designated fixture position on the workbench; then the robot sucks the first assembly bracket 15, the second assembly bracket 16, the third assembly bracket 17, the fourth assembly bracket 19, the fifth assembly bracket 20 according to the program and places them at the designated fixture position on the workbench. The two cylinders start, and a complete frame assembly is completed. Finally, after the robot takes away the complete frame product and returns to the original position, when the robot takes away the complete frame, the connector 12 is connected to the middle position at the top of the air compression assembly 21 through the connecting rod 13. Multiple air compressors 22 are installed inside the air compression assembly 21, and the bottom of the air compressor 22 is connected to the adsorption tube 23. The adsorption tube 23 is installed with the pneumatic adsorption plate 24 at the bottom. The air compressor 22 drives the adsorption tube 23 and drives the surface of the pneumatic adsorption plate 24 to adsorb and position the assembled plastic outer frame, which is convenient for taking away the plastic outer frame as a whole. The operator puts the parts to be assembled on the workbench again and waits for the next assembly cycle.

[0027] It should be noted that in this text, relational terms such as first and second (No. 1, No. 2) are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

[0028] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.

Claims

1. An automatic assembly production device for a W-shaped air filter plastic frame, comprising a workbench (1) and a robotic arm (9), characterized in that: A first frame support (2) and a second frame support (5) are respectively installed on both sides of the upper end of the workbench (1); a first snap-fit ​​frame (3) and a second snap-fit ​​frame (4) are installed on the upper end of the workbench (1) between the first frame support (2) and the second frame support (5); a first assembly frame (14) is arranged on the first frame support (2); a second assembly frame (18) is arranged on the second frame support (5); a first assembly bracket (15), a second assembly bracket (16), a third assembly bracket (17), a fourth assembly bracket (19) and a fifth assembly bracket (20) are arranged on the first snap-fit ​​frame (3) and the second snap-fit ​​frame (4); a first cylinder (7) is installed on the outer side of the first frame support (2); and a second cylinder (6) is installed on the outer side of the second frame support (5).

2. The automatic assembly production device for a W-type air filter plastic frame according to claim 1 is characterized in that: A support base (8) is positioned and installed at the bottom of the mechanical arm (9), a lifting rod (10) is movably provided at the upper end of the mechanical arm (9), a spherical seat (11) is movably provided at the top of the lifting rod (10), a connector (12) is connected to the outer wall of the spherical seat (11), and a connecting rod (13) is installed at the bottom of the connector (12).

3. The automatic assembly production device for a W-type air filter plastic frame according to claim 1 is characterized in that: An air compression assembly (21) is installed at the bottom of the connecting rod (13), an air compressor (22) is positioned inside the air compression assembly (21), an adsorption tube (23) is connected to the bottom of the air compressor (22), an air pressure adsorption plate (24) is positioned at the bottom of the adsorption tube (23), and a CCD camera (25) is installed on the outside of the air compression assembly (21).

4. The automatic assembly production device for a W-type air filter plastic frame according to claim 2 is characterized in that: The bottom of the mechanical arm (9) is fixed by a supporting base (8), the mechanical arm (9) drives the lifting rod (10) to move upward and downward, the spherical seat (11) rotates on the lifting rod (10), and the connector (12) is spirally positioned with the connecting rod (13).

5. The automatic assembly production device for a W-type air filter plastic frame according to claim 3 is characterized in that: The air compressor (22) drives the adsorption tube (23) and drives the surface of the air pressure adsorption plate (24) to adsorb and position the assembled plastic outer frame. The air compression component (21) and the CCD camera (25) are fixed by a bracket.

6. The automatic assembly production device for a W-type air filter plastic frame according to claim 1 is characterized in that: The first cylinder (7) drives the first assembly frame (14) to be pressed inwardly, and the second cylinder (6) drives the second assembly frame (18) to be pressed inwardly, and the inner sides of the first assembly frame (14) and the second assembly frame (18) are respectively assembled with the two ends of the first assembly bracket (15), the second assembly bracket (16), the third assembly bracket (17), the fourth assembly bracket (19) and the fifth assembly bracket (20).

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