Taking-out device

By designing a take-out device including a fixing mechanism, a hole inlet mechanism and a telescopic mechanism, the magnetic suction head magnetically absorbs the bolts in the offshore photovoltaic truss rod member, the existing device is solved the problem that it takes time and effort to remove the bolts and cannot be taken out, and the fast and labor-saving bolt removal is achieved, which improves the working efficiency and project construction period.

CN222958546UActive Publication Date: 2025-06-10NORTHWEST ENGINEERING CORPORATION LIMITED
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Patent Information

Application Number
CN202421862530.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-10
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In offshore photovoltaic power generation projects, the existing extraction device is time-consuming and labor-intensive and has the risk of not being able to be removed when removing the bolts in offshore photovoltaic truss rods, and the bolts are easily pushed deeper and difficult to remove.

Method used

A removal device including a fixing mechanism, a hole inlet mechanism and a telescopic mechanism is designed. The fixing mechanism connects the end of the rod member and is provided with a channel. One end of the hole inlet mechanism is connected to the telescopic mechanism, and the other end is equipped with a magnetic suction head. The hole inlet mechanism is driven to telescopic and retract, so that the magnetic suction head magnetic suction bolt is taken out.

Benefits of technology

The single-time and rapid removal of bolts in offshore photovoltaic truss rods is accomplished through magnetic absorption, which avoids the risk of inability to be taken out, improves work efficiency, and shortens the construction period of offshore photovoltaic projects.

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Abstract

The utility model relates to the technical field of offshore photovoltaic construction, in particular to a taking-out device which is applied to taking out a bolt in a rod piece of an offshore photovoltaic truss and comprises a fixing mechanism, a hole entering mechanism and a telescopic mechanism, and the fixing mechanism is used for being connected with the end of the rod piece and provided with a channel in a penetrating mode. One end of the hole feeding mechanism is connected to the telescopic end of the telescopic mechanism, the other end of the hole feeding mechanism is provided with a magnetic suction head, and the hole feeding mechanism penetrates through the channel and is driven by the telescopic mechanism to stretch out and draw back. According to the taking-out device, the bolt can be magnetically attracted and taken out through the magnetic attraction head, one-time rapid taking-out of the bolt in the offshore photovoltaic truss rod piece is completed through magnetic attraction, the risk that the bolt cannot be taken out is avoided, the working efficiency is improved, and the construction period of an offshore photovoltaic project is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of offshore photovoltaic construction, in particular to a taking-out device. Background Art

[0002] The scale of wind and solar power installed capacity in my country is growing rapidly, and a new power system based on new energy is being built at an accelerated pace. In recent years, the construction of offshore photovoltaic power generation projects has become a new energy development model, and the promotion of offshore photovoltaic construction has huge potential and broad development prospects.

[0003] In the construction of offshore photovoltaic power generation projects, the offshore photovoltaic truss is composed of a rod, a bolt ball, and bolts connecting the two, among which the bolts used to connect the rod and the bolt ball are a very important component. When leaving the factory, the bolts are placed inside the rod for the convenience of transportation and parts storage. During the assembly process of the offshore photovoltaic truss rod and the bolt ball, workers usually use simple devices such as wire pull rings to take out the bolts in the rod, and then assemble the rod and the bolt ball, but the process of taking out the bolts takes a long time. There is currently a disclosed screw removal device, which is extended through an internal telescopic mechanism and then connected to the screw thread, and then retracted through the telescopic mechanism after being fixed to the outside to bring out the screw. The use of this device has the risk that the bolts in the rod of the offshore photovoltaic truss are pushed deeper and more difficult to remove, which is time-consuming and labor-intensive, and there is a risk that they cannot be removed. Utility Model Content

[0004] The utility model aims to provide a taking-out device, aiming to achieve the purpose of taking out bolts from a rod quickly, labor-savingly and conveniently.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a removal device, which is used for removing bolts from rods of offshore photovoltaic trusses, including a fixing mechanism, a hole entry mechanism and a telescopic mechanism. The fixing mechanism is used to connect the ends of the rods and the fixing mechanism is provided with a channel. One end of the hole entry mechanism is connected to the telescopic end of the telescopic mechanism, and the other end is provided with a magnetic suction head. The hole entry mechanism is penetrated in the channel, and the telescopic mechanism drives the hole entry mechanism to extend and retract, so that the magnetic suction head magnetically attracts the bolts and removes them.

[0006] Optionally, the fixing mechanism includes a fixing component and an adjusting component, the fixing component forms the channel, and the adjusting component is arranged on the outer periphery of the fixing component; the rod is provided with a hole for accommodating a bolt, and the adjusting component is clamped in the hole opening so that the channel is opposite to and connected to the hole.

[0007] Optionally, the fixing component includes a fixing member and a limiting plate. The fixing member is annular, the adjusting component is arranged on the outer side of the ring of the fixing member, the limiting plate is arranged on the inner side of the ring of the fixing member, both ends of the limiting plate are connected end to end, and one end of the limiting plate extends to form the channel.

[0008] Optionally, both the fixing member and the limiting plate are made of anti-magnetic materials.

[0009] Optionally, three adjusting components are provided, and the three adjusting components are evenly spaced and distributed on the outer periphery of the fixing component.

[0010] Optionally, the adjusting component includes a connecting member and an adjusting member. The connecting member connects the fixing component, the adjusting member connects the connecting member, and the outer end of the adjusting member is used to abut against the end opening of the rod member.

[0011] Optionally, the adjusting member is set as a telescopic elastic member, or the adjusting member is a block structure with a spring at one end, and the other end of the spring is connected to the connecting member.

[0012] Optionally, the fixing component is provided with an avoidance hole communicating with the channel. The connecting member is provided with a ball. The diameter of the ball is greater than the aperture of the avoidance hole, and part of the ball extends into the channel from the avoidance hole.

[0013] Optionally, the hole entering mechanism includes a connecting rod and a magnetic suction head arranged at one end of the connecting rod. The other end of the connecting rod is connected to the telescopic mechanism, and the connecting rod is made of anti-magnetic material.

[0014] Optionally, the telescopic mechanism is set as an electric telescopic rod and is provided with an electric button.

[0015] The extraction device of the present utility model is applied to the extraction of bolts in the rod members of an offshore photovoltaic truss, and includes a fixing mechanism, a hole entering mechanism, and a telescopic mechanism. The fixing mechanism is used to connect the end of the rod member and the fixing mechanism is provided with a channel penetrating through it. One end of the hole entering mechanism is connected to the telescopic end of the telescopic mechanism, and the other end is provided with a magnetic suction head. The hole entering mechanism penetrates through the channel, and the telescopic mechanism drives the hole entering mechanism to expand and contract, so that the magnetic suction head magnetically sucks the bolt and extracts it. This extraction device can quickly extract the bolts in the rod members of the offshore photovoltaic truss at one time through magnetic suction, avoid the risk of inability to extract, improve work efficiency, and shorten the construction period of the offshore photovoltaic project. Description of the Drawings

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the extraction device of the present utility model.

[0017] Figure 2 It is a structural schematic diagram of the fixing mechanism of the extraction device of the present utility model.

[0018] Figure 3 This is a schematic structural diagram of the hole-entry mechanism of the extraction device of the present utility model.

[0019] Figure 4 This is a schematic structural diagram of the telescopic mechanism of the extraction device of the present utility model.

[0020] In the figure: 100, extraction device; 10, fixing mechanism; 20, hole-entry mechanism; 30, telescopic mechanism; 21, magnetic suction head; 11, fixing component; 13, adjusting component; 111, fixing piece; 112, limiting plate; 131, connecting piece; 132, adjusting piece; 22, connecting rod; 31, handle; 32, sleeve; 33, power-on button; 200, offshore photovoltaic truss; 20A, hole. Specific embodiments

[0021] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the technical solutions of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0022] In the construction of offshore photovoltaic power generation projects, offshore photovoltaic trusses are composed of rods, bolt balls and bolts connecting the two. Among them, the bolts used to connect the rods and bolt balls are a very important component. For the convenience of transportation and part storage during factory production, the bolts are placed inside the rods. During the assembly process of the rods and bolt balls of the offshore photovoltaic truss, workers usually use simple devices such as wire loops to take out the bolts in the rods, and then carry out the assembly of the rods and bolt balls. However, the process of taking out the bolts takes a long time. There is a currently disclosed screw extraction device that is threadedly connected to the screw after the internal telescopic mechanism extends, and then the screw is taken out by retracting the telescopic mechanism after fixing the outside. The use of this device has the risk that the bolts in the rods of the offshore photovoltaic truss are pushed deeper and are more difficult to take out, which is time-consuming and laborious and there is a risk of not being able to take them out.

[0023] The present utility model provides an extraction device 100, which is applied to the extraction of bolts in the rods of the offshore photovoltaic truss 200.

[0024] As Figures 1 to 4 shown, the extraction device 100 includes a fixing mechanism 10, a hole-entry mechanism 20 and a telescopic mechanism 30. The fixing mechanism 10 is used to connect the end of the rod and the fixing mechanism 10 is provided with a through channel. One end of the hole-entry mechanism 20 is connected to the telescopic end of the telescopic mechanism 30, and the other end is provided with a magnetic suction head 21. The hole-entry mechanism 20 is arranged in the through channel. The telescopic mechanism 30 drives the hole-entry mechanism 20 to expand and contract, so that the magnetic suction head 21 magnetically sucks the bolt and takes it out.

[0025] The extraction device 100 of the present utility model is applied to the extraction of bolts in the members of the offshore photovoltaic truss 200, and includes a fixing mechanism 10, a hole entering mechanism 20, and a telescopic mechanism 30. The fixing mechanism 10 is used to connect the end of the member, and the fixing mechanism 10 is provided with a through channel. One end of the hole entering mechanism 20 is connected to the telescopic end of the telescopic mechanism 30, and the other end is provided with a magnetic suction head 21. The hole entering mechanism 20 is inserted into the channel, and the telescopic mechanism 30 drives the hole entering mechanism 20 to expand and contract. The extraction device 100 can use the magnetic suction head 21 to magnetically attract and extract the bolt, so as to magnetically complete the one-time rapid extraction of the bolt in the member of the offshore photovoltaic truss 200, avoid the risk of being unable to extract, improve work efficiency, and shorten the construction period of the offshore photovoltaic project.

[0026] Referring to Figure 1 and Figure 2 As shown, optionally, the fixing mechanism 10 includes a fixing component 11 and an adjusting component 13. The fixing component 11 forms a channel, and the adjusting component 13 is arranged on the outer periphery of the fixing component 11; the member is provided with a hole 20A for accommodating the bolt, and the adjusting component 13 is clamped at the opening of the hole 20A, so that the channel is aligned and communicated with the hole 20A.

[0027] In this embodiment, the fixing component 11 is used to provide a channel, and the adjusting component 13 located on the outer periphery of the fixing component 11 is used to connect with the member of the offshore photovoltaic truss 200, so that the channel of the entire extraction device 100 can be aligned and communicated with the hole 20A of the member, improving the stability and straight-throughness of the bolt extraction path, so that the hole entering mechanism 20 can directly penetrate into the hole 20A along the channel to extract the bolt in the hole 20A.

[0028] Optionally, the fixing component 11 includes a fixing piece 111 and a limiting plate 112. The fixing piece 111 is annular, the adjusting component 13 is arranged on the outer side of the ring of the fixing piece 111, the limiting plate 112 is arranged on the inner side of the ring of the fixing piece 111, both ends of the limiting plate 112 are connected end to end, and one end of the limiting plate 112 extends to form a channel.

[0029] In this embodiment, the limiting plate 112 located inside the annular fixing piece 111 is connected end to end to form a hollow columnar structure, one end of which is fixed to the fixing piece 111, and the other end extends to form a channel with a certain length. The extending direction can be from the fixing piece 111 into the hole 20A of the member, or can extend away from the member, both of which can form the channel. The setting of the channel with a certain length makes the extending direction of the hole entering mechanism 20 parallel to the extending direction of the member or the channel, ensuring the linearity of the bolt extraction process, avoiding the blockage caused by the skew of the hole entering mechanism 20, and improving the bolt extraction efficiency.

[0030] Optionally, both the fixing piece 111 and the limiting plate 112 are made of anti-magnetic materials to avoid the magnetic field interference of the materials of the fixing piece 111 and the limiting plate 112 on the travel path of the magnetic suction head 21.

[0031] Optionally, three adjusting components 13 are provided. The three adjusting components 13 are evenly spaced around the outer periphery of the fixing component 11 to improve the centering degree of the fixing component 11 and ensure the stability of the bolt removal path.

[0032] Optionally, the adjusting component 13 includes a connecting member 131 and an adjusting member 132. The connecting member 131 is connected to the fixing component 11, the adjusting member 132 is connected to the connecting member 131, and the outer end of the adjusting member 132 is used to abut against the end opening of the rod member.

[0033] In this embodiment, the connecting member 131 is used to connect the fixing component 11, specifically connected to the fixing plate of the fixing component 11. One end of the adjusting member 132 is connected to the connecting member 131, and the other end is used to abut against the end opening of the rod member, that is, abut against the opening of the hole 20A.

[0034] Specifically, the adjusting member 132 has an abutting surface and an outer edge surface at a certain angle. The abutting surface is used to abut against the inner side wall of the opening of the hole 20A, and the outer edge surface is used to overlap on the outer end surface of the opening of the hole 20A, that is, the outer edge surface overlaps on the end surface of the rod member. The abutting surface and the outer edge surface cooperate to improve the relative fixing stability between the fixing mechanism 10 and the rod member.

[0035] Optionally, the adjusting member 132 is set as a telescopic elastic member, or the adjusting member 132 is a block structure with a spring at one end, and the other end of the spring is connected to the connecting member 131.

[0036] In this embodiment, the adjusting member 132 can adjust its length so that the extraction device 100 can be applicable to rod members in holes 20A within a certain diameter range, improving the versatility of the extraction device 100. Among them, one way to adjust the length can be that the adjusting member 132 itself is set as an elastic member, exemplarily a rubber structure with elasticity. Or, the adjusting member 132 is a block structure with a spring at one end, and the other end of the spring is connected to the connecting member 131. Both of the above two adjusting members 132 can be provided with an abutting surface and an outer edge surface, improving the versatility while ensuring reliable abutment.

[0037] Optionally, the fixing component 11 is provided with an avoidance hole (not shown in the figure) communicating with the channel. The connecting member 131 is provided with balls inside, and the diameter of the balls is larger than the aperture of the avoidance hole. Part of the balls extend into the channel from the avoidance hole.

[0038] In this embodiment, the avoidance hole can be a through hole opened on the fixing member 111 and the limiting plate 112. The diameter of the balls is larger than the aperture of the avoidance hole, which can enable part of the balls to extend into the channel from the avoidance hole, thereby improving the smoothness of the hole entering mechanism 20 moving up and down in the channel, and also avoiding the hole entering mechanism 20 from being skewed and causing obstruction during extraction, improving the bolt extraction efficiency.

[0039] Combined withFigure 1 and Figure 3 As shown in Figure 3 , optionally, the hole entering mechanism 20 includes a connecting rod 22 and a magnetic head 21 provided at one end of the connecting rod 22. The other end of the connecting rod 22 is connected to the telescopic mechanism 30. The connecting rod 22 is made of a diamagnetic material to avoid magnetic field interference caused by the material of the connecting rod 22 on the travel path of the magnetic head 21.

[0040] In this embodiment, the magnetic head 21 can be set as an energizable Halbach array magnet. Among them, the energizable Halbach array magnet includes a magnetic core, an outer protective layer of the magnetic core (no protective layer is provided at the port of the magnetic core), and a battery. The lower side of the connecting rod 22 is connected to the magnetic core, and the upper side is connected to the telescopic mechanism 30. The middle part of the connecting rod 22 is slidably connected to the inner side of the channel of the fixing mechanism 10. The outer protective layer of the magnetic core (no protective layer is provided at the port of the magnetic core) can avoid shaking caused by attracting surrounding rods. The diameter of the energized electromagnet is smaller than the aperture of the members of the offshore photovoltaic truss 200.

[0041] Referring to Figure 1 and Figure 4 As shown in Figure 4 , optionally, the telescopic mechanism 30 is set as an electric telescopic rod and is provided with an electric button.

[0042] In this embodiment, the telescopic mechanism 30 is an electric telescopic rod. The electric telescopic rod includes a telescopic sleeve 32, a handle 31, and a power-on button 33. One end of the telescopic sleeve 32 is connected to the end of the connecting rod 22 of the hole entering mechanism 20 away from the magnetic head 21, and the other end of the telescopic sleeve 32 is connected to the handle 31. The handle 31 is provided with a switch button for the energizable Halbach array magnet, and the power-on button 33 controls the magnitude of the attractive force of the Halbach array magnet. The diameter of the telescopic sleeve 32 is smaller than the aperture of the members of the offshore photovoltaic truss 200.

[0043] When the extraction device 100 performs the operation of extracting bolts, the entire fixing mechanism 10 is abutted against the end face of the member through the outer edge part of the adjusting member 132 in the fixing mechanism 10, which is convenient for path fixing during the process of extracting bolts and avoids the situation that the hole entering mechanism 20 shakes due to the force of the truss member material on the magnet. Then, the telescopic mechanism 30 is used to move the Halbach array magnet into the hole 20A of the member. When the magnet contacts the bolt inside the member, press the power-on button 33 to increase the attractive force of the magnet, so as to adsorb the bolt inside the member, and then pull out the entire mechanism until the bolt inside the member is taken out from the port of the member. The telescopic mechanism 30 is also convenient for extracting bolts deep inside the members of the offshore photovoltaic truss 200, increasing the operation flexibility of the entire mechanism.

[0044] After completing the operation of removing a bolt, the button can be released to reduce the magnetic attraction of the magnet and then release the fixing mechanism 10. Then, the operation of removing the bolt inside the next truss member can be carried out. The operation process of the present utility model is simple and flexible, improving the working efficiency of workers and shortening the construction period of the project.

[0045] In the present utility model, if terms such as "inside", "outside", "upper", "lower", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the utility model is usually placed during use, it is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.

[0046] In the present utility model, unless otherwise clearly specified and limited, if terms such as "set", "installed", "fixed", "connected" are understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0047] The above are only the preferred embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural transformation made by using the description and drawings of the present utility model under the concept of the present utility model, or direct / indirect application in other related technical fields, is included in the patent protection scope of the present utility model.

Claims

1. A removal device, used for removing bolts from rods of offshore photovoltaic trusses, characterized in that: It includes a fixing mechanism, a hole-entry mechanism and a telescopic mechanism. The fixing mechanism is used to connect the end of the rod and a channel is provided through the fixing mechanism. One end of the hole-entry mechanism is connected to the telescopic end of the telescopic mechanism, and the other end is provided with a magnetic suction head. The hole-entry mechanism is penetrated in the channel, and the telescopic mechanism drives the hole-entry mechanism to extend and retract, so that the magnetic suction head magnetically attracts the bolt and takes it out.

2. The removal device according to claim 1, characterized in that: The fixing mechanism includes a fixing component and an adjusting component, the fixing component forms the channel, and the adjusting component is arranged on the outer periphery of the fixing component; the rod is provided with a hole for accommodating a bolt, and the adjusting component is clamped at the hole opening so that the channel is opposite to and connected with the hole.

3. The removal device according to claim 2, characterized in that: The fixing assembly includes a fixing part and a limiting plate. The fixing part is ring-shaped. The adjusting assembly is arranged on the outer side of the ring of the fixing part. The limiting plate is arranged on the inner side of the ring of the fixing part. The two sides of the limiting plate are connected end to end and one end of the limiting plate is extended to form the channel.

4. The removal device according to claim 3, characterized in that: The fixing member and the limiting plate are both made of anti-magnetic materials.

5. The removal device according to claim 2, characterized in that: The number of the adjusting components is three, and the three adjusting components are evenly spaced and distributed on the periphery of the fixing component.

6. The removal device according to claim 5, characterized in that: The adjusting component comprises a connecting member and an adjusting member, wherein the connecting member is connected to the fixing component, and the adjusting member is connected to the connecting member, and the outer end of the adjusting member is used to abut against the end opening of the rod.

7. The removal device according to claim 6, characterized in that: The adjusting member is configured as a retractable elastic member, or the adjusting member is a block structure with a spring provided at one end, and the other end of the spring is connected to the connecting member.

8. The removal device according to claim 6, characterized in that: The fixing component is provided with an avoidance hole connected to the channel, and a ball is arranged in the connecting piece. The diameter of the ball is larger than the aperture of the avoidance hole, and part of the ball extends into the channel from the avoidance hole.

9. The removal device according to any one of claims 1 to 8, characterized in that: The hole-entry mechanism comprises a connecting rod and a magnetic suction head arranged at one end of the connecting rod, the other end of the connecting rod is connected to the telescopic mechanism, and the connecting rod is made of antimagnetic material.

10. The removal device according to any one of claims 1 to 8, characterized in that: The telescopic mechanism is configured as an electric telescopic rod and is provided with an electric button.