Novel leakproof fluidizer
By welding the pipe joints to the side wall of the bin pump and fixing the fluidizer, the fluidizer is solved, and the fluidizer is more stable connections and longer equipment life is achieved.
Patent Information
- Application Number
- CN202422295117.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Existing fluidizers are prone to loosening when the equipment vibrates or accidentally touches, and the long-term erosion of the ash gas mixture will cause the opening of the side wall of the tank pump to become larger, causing leakage.
The connection stability with the bin pump is enhanced by welding the pipe joint to the side wall of the bin pump and through the pipe joint, the fluidizer is pressed and fixed with the fluidized air intake pipe with a nut, and connected to the fluidized air intake pipe through the pipe clamp.
It effectively prevents leakage and loosening problems, strengthens the stable connection between the fluidizer and the bin pump, and extends the service life of the equipment.
Smart Images

Figure CN222960417U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fluidizers, and particularly relates to a novel leak-proof fluidizer. Background Art
[0002] A fluidizer is an auxiliary flow element in the process of discharging powder materials from a bin. Fluidization air intake means installing an appropriate fluidizer near the bottom of a silo pump, so that after ash falls into the silo pump, the air flow entering through the fluidizer presents a suspended state, and then with the push of the main air intake, it smoothly enters the pipeline. A commonly used fluidizer has holes opened on the side wall at the bottom of the silo pump. The size of the holes is preferably matched with the axis of the fluidizer. The axis passes through the silo pump from the inside to the outside and is fixed outside the silo pump with nuts and gaskets.
[0003] According to a fluidized bed reactor provided by application publication number: CN118022639A, a gas supply device is communicated with a shell, a heat exchanger is installed in the shell, a plurality of guide plates are arranged in the shell and can deflect relative to the shell, adjacent two guide plates are connected by a gear mechanism, the top of a cyclone dust collector is communicated with the shell, the bottom of the cyclone dust collector is communicated with the bottom of the shell through a return pipe, a filter plate is arranged on the return pipe, an elastically telescopic storage box is arranged outside the shell, the top end of the storage box is communicated with the filter plate, and the storage box is connected with one of the guide plates through a transmission assembly. When the fine dust particles filtered by the filter plate are deposited in the storage box, the storage box shrinks and drives the guide plate to deflect through the transmission assembly. In the fluidized bed reactor of the present invention, the flow direction of the air flow is changed by the deflection of the guide plate, thereby shortening the drying time and reaction time of the wet particles on the inner peripheral wall of the shell and avoiding the scaling of these particles.
[0004] However, there are some problems in the prior art: firstly, the lock nut is prone to looseness due to equipment vibration or accidental collision; secondly, due to the erosion of the ash-gas mixture for a long time, the holes on the side wall of the silo pump will become larger, resulting in leakage. Therefore, we propose a novel leak-proof fluidizer. Content of the Utility Model
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a novel leak-proof fluidizer. By welding the pipe joint to the side wall of the silo pump, the fluidizer passes through the pipe joint and extends out of the pump, and is tightened with a nut, and is connected with the fluidization inlet pipe with a pipe clamp, thus solving the problems of leakage and looseness.
[0006] The present utility model is realized as follows. A novel leak-proof fluidizer includes a pipe joint welded to the side wall of a silo pump. A claw platform is provided at the upper end of the pipe joint, and an annular groove is provided at the lower end of the pipe joint. A pipe clamp is arranged in the annular groove. A fluidizing pipe is provided on the pipe joint. A sealing assembly is arranged between the pipe joint and the fluidizing pipe. A nut is threadedly connected to the fluidizing pipe, and the nut is used to fix the fluidizing pipe. A silica gel air disc is sleeved outside the fluidizing pipe, and the silica gel air disc is used to assist air flow.
[0007] Optionally, the fluidizing pipe includes a connecting pipe, the connecting pipe is a straight pipe with a smooth outer wall, a porous pipe is provided at the upper end of the connecting pipe, a column head is provided at the upper end of the porous pipe, a threaded pipe is provided at the lower end of the connecting pipe, and the interiors of the connecting pipe, the porous pipe and the threaded pipe are all hollow and ventilated.
[0008] Optionally, the connecting pipe is slidably connected to the pipe joint. A sealing groove is formed in the connecting pipe, and the sealing groove is used to install the sealing assembly. A sealing ring is sleeved outside the threaded pipe, and the threaded pipe and the nut are threadedly connected, and the sealing ring is located between the pipe joint and the nut.
[0009] Optionally, the sealing assembly includes a snap ring and a rubber ring. The number of snap rings is two, and the two snap rings are buckled by splicing. Snap blocks are provided at both ends of one snap ring, and limiting grooves are formed at both ends of the other snap ring.
[0010] Optionally, the limiting grooves are correspondingly arranged with the snap blocks, and the snap blocks are inserted into the limiting grooves.
[0011] Optionally, the snap ring is located in the sealing groove, and the snap ring is correspondingly arranged with the sealing groove. The rubber ring is sleeved in the sealing groove. One side of the rubber ring contacts the pipe joint, and the other side of the rubber ring contacts the snap ring.
[0012] Optionally, the silica gel air disc is arranged as a frustum. A connecting sleeve is provided at the upper end of the silica gel air disc. An air cavity is formed in the silica gel air disc, a central control area is formed in the air cavity, and an annular sleeve is arranged inside the air cavity.
[0013] Optionally, the connecting sleeve is sleeved on the column head. The annular sleeve is correspondingly arranged with the porous pipe. The annular sleeve sways under the influence of air flow. The lower end of the silica gel air disc contacts the inner wall of the silo pump, and the lower end of the annular sleeve contacts the pipe joint.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] 1. By setting up a pipe joint, welding the pipe joint on the side wall of the bin pump where the fluidizer needs to be installed, then passing the fluidizer through the pipe joint, setting a thread at the end of the fluidizer, and then fixing the fluidizer on the pipe joint through a compression nut. And connecting the fluidizing air inlet pipe to the pipe joint through a pipe clamp. The welded pipe joint and the pipe clamp at the end of the pipe joint can strengthen the connection stability with the bin pump, thereby preventing problems of leakage and looseness.
[0016] 2. By setting up a claw platform on the pipe joint, the outer diameter of the claw platform is larger than the hole diameter on the bin pump, and then welding the pipe joint on the bin pump. During welding, the claw platform can be partially or fully embedded in the side wall of the bin pump, thereby increasing the contact area and mechanical locking effect between the pipe joint and the bin pump, making the welding of the pipe joint and the bin pump more firm.
[0017] 3. By setting up an air chamber and an annular sleeve inside the silica gel air disc, the annular sleeve can effectively prevent the backflow of dust when the air disc stops working, thereby avoiding the accumulation of dust inside the air disc and the connected pipelines, keeping the equipment clean, reducing the damage of dust to the air disc and its connected pipelines, and thus extending the service life of the equipment.
[0018] Other features and advantages of the present utility model will become clear through the following detailed description of the exemplary embodiments of the present utility model with reference to the accompanying drawings. Description of the Drawings
[0019] Figure 1 is the overall structural schematic diagram provided by the present utility model;
[0020] Figure 2 is the sectional structural schematic diagram of the silica gel air disc provided by the present utility model;
[0021] Figure 3 is the exploded structural schematic diagram of the fluidizing pipe provided by the present utility model;
[0022] Figure 4 is provided by the present utility model Figure 3 Enlarged schematic diagram of the structure of part A.
[0023] In the figure: 1. Pipe joint; 11. Claw platform; 12. Annular groove; 13. Pipe clamp; 14. Fluidizing pipe; 15. Sealing assembly; 2. Connecting pipe; 21. Porous pipe; 22. Threaded pipe; 23. Stud; 24. Sealing groove; 25. Sealing ring; 26. Nut; 3. Snap ring; 31. Rubber ring; 32. Snap block; 33. Limit groove; 4. Silica gel air disc; 41. Connecting sleeve; 42. Air chamber; 43. Annular sleeve. Detailed Embodiments
[0024] To further understand the content, features and effects of the present utility model, the following embodiments are cited and described in detail with reference to the accompanying drawings as follows.
[0025] As Figures 1 to 4 shown, a novel leak - proof fluidizer provided by an embodiment of the utility model includes a pipe joint 1 welded to the side wall of a bin pump. A claw platform 11 is provided at the upper end of the pipe joint 1, and an annular groove 12 is provided at the lower end of the pipe joint 1. A pipe clamp 13 is arranged in the annular groove 12. A fluidization pipe 14 is arranged on the pipe joint 1. A sealing assembly 15 is arranged between the pipe joint 1 and the fluidization pipe 14. A nut 26 is connected to the fluidization pipe 14 by a thread, and the nut 26 is used to fix the fluidization pipe 14. A silica gel air disc 4 is sleeved outside the fluidization pipe 14, and the silica gel air disc 4 is used to assist air flow.
[0026] Further, as one of the core components of the fluidizer, the pipe joint 1 is welded to the side wall of the bin pump where the fluidizer needs to be installed. This welding method not only enhances the structural strength but also reduces the leakage risk caused by loose connections. Then, the fluidizer is passed through the pipe joint 1, and then the fluidizer is fixed to the pipe joint 1 by tightening the nut 26. And then the fluidization inlet pipe is connected to the pipe joint 1 through the pipe clamp 13. The welded pipe joint 1 and the pipe clamp 13 at the end of the pipe joint 1 can strengthen the stability of the connection with the bin pump, thereby preventing leakage and loosening problems.
[0027] Further, a claw platform 11 is provided at the upper end of the pipe joint 1. The outer diameter of the claw platform 11 is larger than the aperture on the bin pump. After being fixed by welding, the claw platform 11 can penetrate into the bin pump wall to form a more firm mechanical lock, effectively preventing the joint from loosening due to vibration or pressure changes.
[0028] Further, the function of the pipe clamp 13 is to further reinforce the connection between the fluidization connection pipe 2 and the pipe joint 1, preventing it from falling off due to external forces during use. At the same time, the pipe clamp 13 can enhance the overall sealing performance.
[0029] Specifically, the fluidization pipe 14 includes a connection pipe 2. The connection pipe 2 is a straight pipe with a smooth outer wall. A porous pipe 21 is provided at the upper end of the connection pipe 2, a stud 23 is provided at the upper end of the porous pipe 21, and a threaded pipe 22 is provided at the lower end of the connection pipe 2. The interiors of the connection pipe 2, the porous pipe 21, and the threaded pipe 22 are all hollow and ventilated.
[0030] Specifically, the connection pipe 2 is slidably connected to the pipe joint 1. A sealing groove 24 is formed on the connection pipe 2, and the sealing groove 24 is used to install the sealing assembly 15. A sealing ring 25 is sleeved outside the threaded pipe 22. The threaded pipe 22 and the nut 26 are connected by a thread, and the sealing ring 25 is located between the pipe joint 1 and the nut 26.
[0031] Furthermore, a plurality of holes are provided on the porous tube 21. These holes allow air to pass through and disperse into fine airflows, thereby forming a uniform airflow distribution in the material. The design of the porous tube 21 effectively improves the fluidization effect, enabling air to penetrate more uniformly into the material, promoting the dispersion and flow of the material. In addition, the fine airflows also help to break the adhesion force between the material particles, further improving the flow efficiency.
[0032] Furthermore, the outer wall of the threaded tube 22 is machined with threads for threaded connection with the nut 26. According to the trapezoid of the threaded connection, this connection method is both firm and reliable, and is convenient for disassembly and maintenance.
[0033] Furthermore, the design of the threaded tube 22 makes the connection between the fluidization tube 14 and the pipe joint 1 tighter and more stable, effectively preventing leakage problems caused by loose connections. At the same time, the threaded connection also facilitates users to disassemble and replace components as needed, improving the maintainability of the equipment.
[0034] Specifically, the sealing assembly 15 includes a snap ring 3 and a rubber ring 31. The number of snap rings 3 is two. The two snap rings 3 are spliced and fastened. At both ends of one snap ring 3, there are provided snap blocks 32. At both ends of the other snap ring 3, there are provided limiting grooves 33. The limiting grooves 33 are correspondingly arranged with the snap blocks 32. The snap blocks 32 are inserted into the limiting grooves 33. The snap ring 3 is located in the sealing groove 24. The snap ring 3 is correspondingly arranged with the sealing groove 24. The rubber ring 31 is sleeved in the sealing groove 24. One side of the rubber ring 31 contacts the pipe joint 1, and the other side of the rubber ring 31 contacts the snap ring 3.
[0035] Furthermore, the sealing groove 24 provided on the connecting pipe 2 is a special groove for installing the sealing assembly 15. The sealing assembly 15 is composed of a snap ring 3 and a rubber ring 31. The snap ring 3 is used to fix the rubber ring 31 and provide additional support. The rubber ring 31 directly contacts the pipe joint 1 to form a sealing interface. The two snap rings 3 are installed by splicing and fastening. The snap blocks 32 are inserted into the limiting grooves 33 to ensure the stable connection of the snap ring 3 and improve the sealing performance of the fluidizer.
[0036] Furthermore, the rubber ring 31, as the main sealing element, has good elasticity and sealing performance, and can effectively prevent air or material leakage. The splicing and fastening design of the snap ring 3 ensures the stable installation of the rubber ring 31 and prevents it from falling off or shifting during use.
[0037] Specifically, the silicone air disc 4 is set as a frustum. A connecting sleeve 41 is provided at the upper end of the silicone air disc 4. An air cavity 42 is formed on the silicone air disc 4. A central control area is formed in the air cavity 42. An annular sleeve 43 is arranged inside the air cavity 42. The connecting sleeve 41 is sleeved on the stigma 23. The annular sleeve 43 is correspondingly arranged with the porous pipe 21. The annular sleeve 43 sways under the influence of air flow. The lower end of the silicone air disc 4 contacts the inner wall of the bin pump, and the lower end of the annular sleeve 43 contacts the pipe joint 1.
[0038] Further, the silicone air disc 4 is in the shape of a frustum, enabling a more uniform air flow distribution when air passes through. The diameter of the upper end of the frustum is smaller, and the diameter of the lower end is larger, allowing the air flow to gradually spread when passing through the silicone air disc 4, forming a broader air flow coverage area.
[0039] Further, the frustum shape helps to optimize the air flow distribution, enabling air to penetrate the material more evenly and improving the fluidization effect. At the same time, it enhances the structural stability of the silicone air disc 4, enabling it to maintain its shape under vibration or air flow impact.
[0040] Further, the swaying motion of the annular sleeve 43 can generate tiny air flow fluctuations, which help to break the adhesion force between material particles and promote the flow and dispersion of the material.
[0041] Working principle: Weld the pipe joint 1 on the side wall of the bin pump where the fluidizer needs to be installed. Then penetrate the fluidizer through the pipe joint 1. Set a thread at the end of the fluidizer. Then, through the compression nut 26, install the sealing ring 25 and the snap ring 3 in the sealing groove 24 in sequence, thereby fixing the fluidizer on the pipe joint 1. Then connect the fluidization inlet pipe to the pipe joint 1 through the pipe clamp 13. The welded pipe joint 1 and the pipe clamp 13 at the end of the pipe joint 1 can enhance the connection stability with the bin pump, thus preventing leakage and loosening problems.
[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel leak-proof fluidizer, comprising a pipe joint (1) welded to the side wall of a silo pump, characterized in that: The upper end of the pipe joint (1) is provided with a claw platform (11), the lower end of the pipe joint (1) is provided with an annular groove (12), a pipe clamp (13) is provided in the annular groove (12), a fluidizing pipe (14) is provided on the pipe joint (1), a sealing component (15) is provided between the pipe joint (1) and the fluidizing pipe (14), a nut (26) is connected to the fluidizing pipe (14) by threading, the nut (26) is used to fix the fluidizing pipe (14), and a silicone gas disc (4) is provided on the outer side of the fluidizing pipe (14), and the silicone gas disc (4) is used to assist air flow.
2. A novel leak-proof fluidizer according to claim 1, characterized in that: The fluidizing pipe (14) comprises a connecting pipe (2), the connecting pipe (2) being a straight-through pipe with a smooth outer wall, the upper end of the connecting pipe (2) being provided with a porous pipe (21), the upper end of the porous pipe (21) being provided with a column head (23), the lower end of the connecting pipe (2) being provided with a threaded pipe (22), and the interiors of the connecting pipe (2), the porous pipe (21) and the threaded pipe (22) are all hollow and ventilated.
3. A novel leak-proof fluidizer according to claim 2, characterized in that: The connecting pipe (2) is slidably connected to the pipe joint (1); a sealing groove (24) is provided on the connecting pipe (2); the sealing groove (24) is used to install a sealing assembly (15); a sealing ring (25) is sleeved on the outer side of the threaded pipe (22); the threaded pipe (22) is connected to a nut (26) by threads; and the sealing ring (25) is located between the pipe joint (1) and the nut (26).
4. A novel leak-proof fluidizer according to claim 1, characterized in that: The sealing assembly (15) comprises a snap ring (3) and a rubber ring (31). The number of the snap rings (3) is two. The two snap rings (3) are snapped together by splicing. Both ends of one snap ring (3) are provided with a clamping block (32), and both ends of the other snap ring (3) are provided with a limiting groove (33).
5. A novel leak-proof fluidizer according to claim 4, characterized in that: The limiting groove (33) and the clamping block (32) are arranged correspondingly, and the clamping block (32) and the limiting groove (33) are plugged into each other.
6. A novel leak-proof fluidizer according to claim 4, characterized in that: The clamping ring (3) is located in the sealing groove (24). The clamping ring (3) and the sealing groove (24) are arranged correspondingly. The rubber ring (31) is sleeved in the sealing groove (24). One side of the rubber ring (31) contacts the pipe joint (1), and the other side of the rubber ring (31) contacts the clamping ring (3).
7. A novel leak-proof fluidizer according to claim 1, characterized in that: The silicone gas disc (4) is arranged in the form of a truncated cone, a connecting sleeve (41) is arranged at the upper end of the silicone gas disc (4), an air cavity (42) is opened on the silicone gas disc (4), a central control area is formed in the air cavity (42), and an annular sleeve (43) is arranged inside the air cavity (42).
8. A novel leak-proof fluidizer according to claim 7, characterized in that: The connecting sleeve (41) is sleeved on the column head (23), the annular sleeve (43) is arranged corresponding to the porous tube (21), the annular sleeve (43) swings under the influence of the airflow, the lower end of the silica gel air disc (4) contacts the inner wall of the silo pump, and the lower end of the annular sleeve (43) contacts the pipe joint (1).
Citation Information
Patent Citations
Fluidized bed reactor
CN118022639A