Improved weft knitting circular knitting machine upper and lower cutting block
By adding multiple sets of sliding structures and adjustment structures to the upper and lower cuts of the weft knitting large circle machine, the problem of insufficient number of traditional scalers is solved, and the braiding demand for complex patterns and the improvement of fabric diversity is achieved.
Patent Information
- Application Number
- CN202520837164.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2035-04-29
AI Technical Summary
The number of scalers on the upper and lower ring cuts of traditional double-sided weft knitting large circle machines is insufficient, which is difficult to meet the weaving needs of complex flower patterns, limiting the diversity and production efficiency of fabrics.
An improved weft knitting large circle machine is designed to cut up upper and lower blocks. By adding multiple sets of sliding structures and adjustment structures to the upper disc and lower ring cuts, including multiple scalers, sliders, lifting springs and limit bars, the precise adjustment of the position of the triangle seat is achieved.
By increasing the number of scalers, the selectivity of triangular arrangement is improved, the weaving needs of complex patterns are met, and the diversity and production efficiency of fabrics are improved, while maintaining the simplicity of the structure and ease of installation.
Smart Images

Figure CN222961692U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to the upper and lower cut blocks of an improved circular weft knitting machine. Background Technique
[0002] The double-sided circular weft knitting machine is a textile machine used for knitting double-sided knitted fabrics. The upper plate cut block and the cam box are important components of the double-sided circular weft knitting machine, and their structures and performances directly affect the quality and production efficiency of the fabric. Usually, only two scales are equipped on the upper plate cut block of the traditional double-sided circular weft knitting machine, and only four scales are equipped on the lower ring cut block, which are used to adjust the position of the cams. However, with the increasing variety of knitted fabrics, the selectivity requirements for the cam arrangement are also getting higher and higher. The traditional scales are difficult to meet the knitting requirements of complex patterns, restricting the diversity of fabrics and production efficiency. Content of the Utility Model
[0003] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an upper and lower cut block of an improved circular weft knitting machine to solve the problem that the traditional scales are difficult to meet the knitting requirements of complex patterns, restricting the diversity of fabrics and production efficiency.
[0004] To achieve the above purpose, the utility model is realized by the following technical solutions: An upper and lower cut block of an improved circular weft knitting machine includes a circular knitting machine body, an upper needle disc and a lower needle cylinder arranged on the circular knitting machine body, and further includes:
[0005] An upper and lower cut block, which is composed of an upper plate cut block and a lower ring cut block, and the structures between the two are the same. Both include a cam box. A plurality of groups of sliding structures are vertically opened at the rear side of the cam box. An adjusting structure for adjustment is opened on the front end face of the cam box corresponding to the sliding structure. A plurality of groups of positioning structures for fixed installation are arranged at the front end of the cam box;
[0006] Among them, the sliding structure includes a plurality of groups of vertically connected sliding grooves. A plurality of vertically sliding sliders are movably arranged in the sliding grooves. The sliders are arranged at equal intervals vertically along the sliding grooves. A receiving cavity is arranged on one side of the slider facing the inner wall of the sliding groove. A lifting spring for realizing lifting and resetting is embedded in the receiving cavity. Limit strips for restricting the movement of the slider are arranged at both the upper and lower ends of the slider. The adjusting structure includes a plurality of vertically spaced installation grooves. A scale for adjusting the vertical sliding of the corresponding slider is embedded in the installation groove. A second positioning groove is opened on the inner side of the installation groove. A ball spring and a ball are embedded in the second positioning groove. The ball is placed at the front end of the ball spring.
[0007] Among them, the upper plate cut block is installed on the upper needle disc, and the lower ring cut block is installed on one side of the lower needle cylinder.
[0008] Further, the scale is in threaded fit with the installation groove, and the installation groove communicates with the sliding groove.
[0009] Further, the positioning structure includes a positioning hole and a positioning groove, and the positioning hole communicates with the positioning groove, making the fixing of the triangular seat more stable.
[0010] Further, a plurality of first positioning grooves corresponding to the limiting strips are horizontally formed inside the sliding groove, and the limiting strips are embedded in the first positioning grooves, improving the lifting stability of the slider.
[0011] Further, the lifting spring is embedded in the accommodating cavity, with one end abutting against the upper wall of the accommodating cavity and the other end abutting against the limiting strip, precisely controlling the movement of the slider.
[0012] Further, the number of scales on the upper disc cut block is four, and the number of scales on the lower ring cut block is six, meeting the requirements for knitting complex patterns.
[0013] Further, the upper disc cut block includes a triangular seat, and the triangular seat is specifically provided with a set of sliding structures and a set of adjusting structures for adjusting the sliding structures, and a set of positioning structures for fixed installation are provided at the bottom of the triangular seat.
[0014] Further, the upper disc cut block includes a triangular seat, and the triangular seat is specifically provided with two sets of sliding structures and two sets of adjusting structures for adjusting the sliding structures, and two sets of positioning structures for fixed installation are provided at the bottom of the triangular seat.
[0015] The beneficial effects of the present utility model are as follows:
[0016] 1. By providing six scales on the slider track, the positions of multiple triangles can be adjusted simultaneously, improving the selectivity of triangle arrangement and meeting the requirements for knitting complex patterns.
[0017] 2. The scales share the same slider track, with a simple structure, convenient installation, and no additional space occupation.
[0018] 3. The scales do not interfere with each other and can be adjusted independently, with flexible and convenient operation.
[0019] 4. The present utility model has a simple structure, is easy to implement, and has good practicality and popularization value. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, purposes, and advantages of the present utility model will become more obvious:
[0021] Figure 1 is a schematic structural diagram of an improved weft knitting circular knitting machine upper and lower cut blocks of the present utility model;
[0022] Figure 2 Cross - sectional view of the upper and lower cut blocks of an improved weft knitting large circular knitting machine of the present utility model Figure 1 ;
[0023] Figure 3 Partial cross - sectional view of the upper and lower cut blocks of an improved weft knitting large circular knitting machine of the present utility model;
[0024] Figure 4 3D view of the partial structure of the upper and lower cut blocks of an improved weft knitting large circular knitting machine of the present utility model;
[0025] Figure 5 Cross - sectional view of the upper and lower cut blocks of an improved weft knitting large circular knitting machine of the present utility model Figure 2 ;
[0026] Figure 6 Schematic diagram of the upper disk cut - block structure of Embodiment 1 of the present utility model;
[0027] Figure 7 Schematic diagram of the upper disk cut - block structure of Embodiment 2 of the present utility model.
[0028] Main reference numerals description: 1, lower ring cut - block; 11, triangular seat; 12, sliding structure; 121, sliding groove; 122, slider; 123, accommodation cavity; 124, lifting spring; 125, limiting strip; 126, first positioning groove; 13, adjusting structure; 131, installation groove; 132, scale; 133, second positioning groove; 134, ball spring; 135, ball; 14, positioning structure; 141, positioning hole; 142, positioning groove; 2, upper disk cut - block. Detailed implementation manners
[0029] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further elaborated below in conjunction with specific implementation manners.
[0030] Embodiment 1
[0031] Please refer to Figure 1 , Figure 2 , the present utility model provides a technical solution for the upper and lower cut blocks of an improved weft knitting large circular knitting machine, including a large circular knitting machine body, an upper needle disc and a lower needle cylinder arranged on the large circular knitting machine body, and further including:
[0032] Upper and lower cut blocks, the upper and lower cut blocks are composed of an upper disk cut - block 2 and a lower ring cut - block 1, and the structures between them are the same. Both include a triangular seat 11. A plurality of groups of sliding structures 12 are vertically opened at the rear side of the triangular seat 11. An adjusting structure 13 for adjustment is opened on the front end face of the triangular seat 11 corresponding to the sliding structure 12. A plurality of groups of positioning structures 14 for fixed installation are arranged at the front end of the triangular seat 11;
[0033] Among them, the upper disk cutting block 2 is installed on the upper needle plate, and the lower ring cutting block 1 is installed on one side of the lower needle cylinder.
[0034] Please refer to Figure 2 and Figure 5 , in order to adapt to more complex adjustment accuracy, the sliding structure 12 includes several groups of sliding grooves 121 that communicate up and down. A number of vertically sliding sliders 122 are movably arranged in the sliding grooves 121. The sliders 122 are arranged at equal intervals vertically along the sliding grooves 121. A receiving cavity 123 is provided on one side of the slider 122 facing the inner wall of the sliding groove 121.
[0035] Please refer to Figure 2 and Figure 5 , in order to accurately adjust the slider 122, the adjusting structure 13 includes several vertically spaced installation grooves 131. A scale 132 for adjusting the vertical sliding of the corresponding slider 122 is embedded in the installation groove 131. The scale 132 is in threaded cooperation with the installation groove 131. A screw is horizontally embedded in the scale 132. Internal threads for threaded cooperation with the screw are provided on the inner wall of the installation groove 131. A wavy wire groove is provided along the circumference on the back of the scale 132. The installation groove 131 communicates with the sliding groove 121. The scale 132 corresponds to the slider 122 and shares the same slider track. The structure is simple and the installation is convenient, achieving independent adjustment and not increasing additional space occupation.
[0036] Please refer to Figure 2 , in order to fix the triangular seat 11, the positioning structure 14 includes a positioning hole 141 and a positioning groove 142, and the positioning hole 141 communicates with the positioning groove 142.
[0037] Please refer to Figure 2 , Figure 5 , in order to limit the lifting movement of the slider 122, a lifting spring 124 for realizing lifting and resetting is embedded in the receiving cavity 123. Limit strips 125 for restricting the movement of the slider 122 are provided at both the upper and lower ends of the slider 122. Necessary resistance is provided during the adjustment process, friction is reduced, positioning accuracy is improved, and structural stability is enhanced, so as to ensure that the circular knitting machine can perform high-precision knitting operations. A number of first positioning grooves 126 corresponding to the limit strips 125 are horizontally opened on the inner side of the sliding groove 121. The limit strips 125 are embedded in the first positioning grooves 126 to limit the lifting movement of the slider 122.
[0038] Please refer to Figure 5, in order to lift and reset the slider 122, the lifting spring 124 is embedded in the accommodating cavity 123, one end abuts against the upper wall of the accommodating cavity 123, and the other end abuts against the limiting strip 125. When the slider 122 moves downward, the limiting strip 125 can limit its movement. When the slider 122 moves upward, the lifting spring 124 can provide a restoring elastic force to make it move upward and reset faster.
[0039] Please refer to Figure 3 , Figure 4 , in order to improve the rotation accuracy and stability, a second positioning groove 133 is provided inside the installation groove 131. A ball spring 134 and a ball 135 are embedded in the second positioning groove 133. The ball 135 is placed at the front end of the ball spring 134. When the adjustment scale 132 is rotated clockwise or counterclockwise, the ball 135 will be stuck in the wavy wire groove behind the scale 132. For each rotation of one grid, the ball 135 jumps from one wavy wire groove to another wavy wire groove. When adjusting, the ball spring 134 can reset the ball 135 (when adjusting, the ball spring 134 is compressed into the second positioning groove 133 under extrusion. Continue to rotate. When the ball spring 134 is again aligned with the center of the wavy wire groove, it is pushed by the ball spring 134 to reset and be stuck in the wavy wire groove). When the ball 135 adjusts and rebounds, there will be a sound feedback to indicate the accuracy of the current adjustment of the scale 132.
[0040] Please refer to Figure 6 , in order to meet the requirements for knitting complex patterns, the number of scales 132 on the upper disk segment 2 is four, and the number of scales 132 on the lower ring segment 1 is six. By adding two more scales 132 on the triangular base 11, the positions of multiple triangles can be adjusted simultaneously, improving the selectivity of the triangle arrangement and meeting the requirements for knitting complex patterns.
[0041] Please refer to Figure 6 , in order to precisely control the movement of the knitting needles, the upper disk segment 2 includes a triangular base 11. A set of sliding structures 12 and a set of adjusting structures 13 for adjusting the sliding structures 12 are specifically provided on the triangular base 11. A set of positioning structures 14 for fixed installation are provided at the bottom of the triangular base 11. Among them, the sliding structure 12 specifically includes a set of vertically arranged sliding grooves 121. Four sliders 122 are movably arranged on the sliding grooves 121. The installation groove 131 corresponds to the scale 132 and the slider 122 installed therein.
[0042] Embodiment 2
[0043] For the sake of simplicity of description, the parts that are the same as those in Embodiment 1 will not be described again. Now, the structures different from those in Embodiment 1 of the present utility model will be mainly described. The difference between Embodiment 2 and Embodiment 1 lies only in the upper disk segment 2.
[0044] Please refer toFigure 7 In this embodiment, the upper plate cutting block 2 includes a triangular seat 11. Specifically, two sets of sliding structures 12 and two sets of adjusting structures 13 for adjusting the sliding structures 12 are provided on the triangular seat 11. A set of positioning structures 14 for fixed installation are provided at the bottom of the triangular seat 11. Among them, the sliding structure 12 specifically includes two sets of sliding grooves 121 arranged vertically in parallel. Four sliders 122 are respectively movably provided on the sliding grooves 121. The installation groove 131 corresponds to the scale 132 and the slider 122 installed therein.
[0045] The operator drives the corresponding slider 122 for fine adjustment by rotating the scale 132 in the installation groove 131 (there are four on the upper plate cutting block 2 and six on the lower ring cutting block), so that each slider 122 moves up and down in the sliding groove 121. During the adjustment process, the lifting spring 124 forms a reset function for lifting in the accommodating cavity 123. The nested structure of the limiting strip 125 and the second positioning groove 133 ensures the stability of the vertical movement track of the slider 122 and enables the sliders 122 to be independent of each other without interference. The ball spring 134 improves the adjustment stability and accuracy through the rolling of the balls 135 with the scale 132. Through this multi-level independent adjustment of the upper needle plate and the lower needle cylinder, the butt height of the knitting needles and the timing of needle retraction can be set differently. Six different density coil combinations can be knitted through six adjustment points on the lower ring, and the special structures such as tuck stitches and floats can be accurately controlled in cooperation with the four adjustment points on the upper plate. Finally, dozens of permutations and combinations of the movement tracks of the knitting needles are formed. This adjustment mechanism enables the upper and lower cutting blocks to flexibly adjust the position and angle of the cams according to different pattern designs, so as to achieve precise control of the knitting needles and meet the knitting requirements of complex patterns.
[0046] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0047] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An improved weft knitting circular machine upper and lower cutting block, comprising a circular machine body and an upper needle disc and a lower needle cylinder arranged on the circular machine body, characterized in that: Also includes: Upper and lower cutting blocks, the upper and lower cutting blocks are composed of an upper plate cutting block (2) and a lower ring cutting block (1), and the two have the same structure, both comprising a triangular seat (11), a plurality of groups of sliding structures (12) are vertically provided on the rear side of the triangular seat (11), an adjustment structure (13) for adjusting relative to the sliding structure (12) is provided on the front end surface of the triangular seat (11), and a plurality of groups of positioning structures (14) for fixed installation are provided on the front end of the triangular seat (11); The sliding structure (12) comprises a plurality of groups of sliding grooves (121) connected vertically, wherein a plurality of vertically sliding sliders (122) are movably arranged in the sliding grooves (121), and the sliders (122) are evenly spaced vertically along the sliding grooves (121). A receiving cavity (123) is provided on one side of the slider (122) facing the inner wall of the sliding groove (121), and a lifting spring (124) for achieving lifting and resetting is embedded in the receiving cavity (123). The upper and lower ends of the slider (122) are provided with a spring for limiting the movement of the slider (122). The limiting strip (125) controls the movement of the slider (122), the adjusting structure (13) comprises a plurality of mounting grooves (131) arranged at intervals in a vertical direction, the mounting groove (131) is embedded with a scale (132) for adjusting the vertical sliding movement of the corresponding slider (122), a second positioning groove (133) is provided inside the mounting groove (131), a ball spring (134) and a ball (135) are embedded in the second positioning groove (133), and the ball (135) is placed at the front end of the ball spring (134); The upper disc cutting block (2) is mounted on the upper needle disc, and the lower disc cutting block (1) is mounted on one side of the lower needle cylinder.
2. The improved weft knitting circular knitting machine upper and lower cutting block according to claim 1, characterized in that: The scale (132) is threadably matched with the mounting groove (131), and the mounting groove (131) is communicated with the sliding groove (121).
3. The improved weft knitting circular knitting machine upper and lower cutting block according to claim 1, characterized in that: The positioning structure (14) comprises a positioning hole (141) and a positioning groove (142), and the positioning hole (141) is connected to the positioning groove (142).
4. The improved weft knitting circular knitting machine for cutting up and down blocks according to claim 1, characterized in that: A plurality of first positioning grooves (126) corresponding to the limiting strips (125) are horizontally opened on the inner side of the sliding groove (121), and the limiting strips (125) are embedded in the first positioning grooves (126).
5. The improved weft knitting circular knitting machine upper and lower cutting block according to claim 3, characterized in that: The lifting spring (124) is embedded in the accommodating cavity (123) and has one end abutting against the upper wall of the accommodating cavity (123) and the other end abutting against the limiting strip (125).
6. The improved weft knitting circular knitting machine upper and lower cutting block according to claim 1, characterized in that: The number of the scales (132) on the upper plate cut block (2) is four, and the number of the scales (132) on the lower ring cut block (1) is six.
7. The improved weft knitting circular knitting machine upper and lower cutting block according to claim 6, characterized in that: The upper plate cutter (2) comprises a triangular seat (11), on which a group of sliding structures (12) and a group of adjustment structures (13) for adjusting the sliding structures (12) are specifically provided, and a group of positioning structures (14) for fixed installation are provided at the bottom of the triangular seat (11).
8. The improved weft knitting circular knitting machine upper and lower cutting block according to claim 6, characterized in that: The upper plate cutter (2) comprises a triangular seat (11), on which two groups of sliding structures (12) and two groups of adjustment structures (13) for adjusting the sliding structures (12) are specifically provided, and the bottom of the triangular seat (11) is provided with two groups of positioning structures (14) for fixed installation.