Movable grouting equipment

By designing a mobile grouting equipment, the problems of limited use range and inconvenient movement of existing fixed equipment are solved, and the equipment is easily moved and efficient grouting is achieved, and the convenience of use and grouting efficiency are improved.

CN222962880UActive Publication Date: 2025-06-10CHINA RAILWAY 19TH BUREAU GRP 1ST ENG +2
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Patent Information

Application Number
CN202422383906.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-06-10
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing grouting equipment is a fixed structure, with limited use range, inconvenient movement, time-consuming and laborious disassembly, which affects grouting efficiency.

Method used

A movable grouting device is designed, using a mobile base and adjustment assembly, combining a mobile roller and grouting assembly to achieve convenient movement and fine-tuning of the device.

Benefits of technology

It improves the convenience of use and grouting efficiency of the equipment, reduces the time and effort of disassembly and installation, avoids the dripping of slurry, and improves the convenience of cleaning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222962880U_ABST
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Abstract

The utility model relates to the technical field of grouting equipment, in particular to movable grouting equipment which comprises a movable base, an adjusting assembly is arranged above the top of the movable base, a machining machine box is arranged above the top of the adjusting assembly, and an electric control box is fixedly installed on one side of the end face of the machining machine box. A grouting assembly is arranged in the processing machine box, a material containing assembly is arranged above the top of the processing machine box, and moving rolling wheels are fixedly installed on the periphery of the bottom end face of the moving base; the movable grouting equipment is simple in structure and small in size, has a movable function, can be used for conveniently grouting different parts, and improves the use convenience; in addition, the grouting mounting position can be finely adjusted conveniently, so that the dismounting and mounting efficiency is improved; and moreover, the convenience of grouting can be effectively improved, the situation that slurry is prone to dripping at the connecting end is effectively avoided, and the convenience of cleaning is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting equipment, in particular to a movable grouting equipment. Background Art

[0002] During coal mining, when the roof of the tunnel is supported, the rock layer needs to be reinforced by grouting. The formed tunnel is very easy to be damaged without grouting reinforcement, the deformation speed of the tunnel is accelerated, and the probability of rebuilding the secondary support tunnel is increased. Grouting equipment is needed during grouting.

[0003] In the prior art, the announcement number is: CN 208981330 U discloses a grouting equipment, characterized in that the grouting equipment includes: a grouting device, the grouting device performs grouting operation on the foundation; a pressure sensor, the pressure sensor is arranged on the grouting device and can detect the pressure value at different depths of the foundation; and a slurry supply device, the slurry supply device provides slurry to the grouting device, wherein as the pressure value changes, the power of the slurry supply device is continuously changed so that the grouting device reaches a predetermined grouting pressure value. The utility model provides a grouting equipment that can automatically control the grouting pressure and grouting amount in silt soil with a high water content according to the change of soil (water) pressure to ensure that the overall strength of the pile body is uniform;

[0004] The grouting equipment in the above patent is a fixed structure with limited scope of use. When grouting is required at different parts, it is inconvenient to move and time-consuming and labor-intensive to disassemble, thus affecting the grouting efficiency. Therefore, a movable grouting equipment is proposed to address the above problems. Utility Model Content

[0005] The problem solved by the utility model is to provide a movable grouting equipment with a simple structure, a small size and a movable function, which can facilitate grouting of different parts and improve the convenience of use; moreover, it is convenient to fine-tune the grouting installation position, thereby improving the efficiency of disassembly and installation; and it can effectively improve the convenience of grouting, effectively avoid the situation where slurry drips easily from the connecting end, and improve the convenience of cleaning.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A movable grouting device comprises a movable base, an adjusting component is arranged above the top of the movable base, a processing box is arranged above the top of the adjusting component, an electric control box is fixedly installed on one side of the end surface of the processing box, a grouting component is arranged inside the processing box, a material holding component is arranged above the top of the processing box, and movable rollers are fixedly installed around the bottom end surface of the movable base;

[0008] The adjusting component includes an assembly top plate which is arranged directly above the moving base. A adjusting support groove is formed in the center of the end face of the moving base, and first electric guide rails are fixedly installed on both sides inside the adjusting support groove. The center of the top of the first electric guide rail is equipped with a first guide rail slider, and the top end faces of the two first guide rail sliders are fixedly connected to the bottom end of the assembly top plate. Guide grooves are formed at the edges on both sides of the top of the moving base, and a number of guide wheels are rotatably installed inside the guide grooves. The top of the outer wall of the guide wheels is in contact with the bottom end of the assembly top plate. Positioning plates are fixedly installed in the center of both side end faces of the assembly top plate. A locking screw is inserted in the center of the end face of the positioning plate, and one end of the locking screw is connected to the moving base.

[0009] Further, a number of positioning holes are formed in both side end faces of the moving base, and one end of the locking screw passes through the positioning plate and is fixedly connected to one of the positioning holes; by connecting and fixing the fastening screw with the positioning hole, the positioning plate is fixedly installed on the outside of the moving base, thereby fixedly installing the assembly top plate.

[0010] Further, the grouting component includes a driving motor which is fixedly installed on one side inside the processing machine case. One end of the motor shaft of the driving motor is fixed with a driving shaft, and a first transmission wheel is fixed on the outside of one end of the driving shaft. A grouting pump is fixedly installed on the other side inside the processing machine case. One end of the motor shaft of the grouting pump is fixed with a driven shaft, and a second transmission wheel is fixed at one end of the driven shaft. A transmission belt is installed between the second transmission wheel and the first transmission wheel. One end of the grouting pump is connected with a first grouting pipe, and a feed pipe is inserted at one end on the top of the grouting pump.

[0011] Further, one end of the first grouting pipe passes through the processing machine case and is connected with a storage tank, and a second grouting pipe is inserted on the bottom side of the outer wall of the storage tank; by temporarily storing the slurry, it is convenient for grouting and discharging.

[0012] Further, the material holding component includes second electric guide rails. The two second electric guide rails are respectively fixedly installed on the top of the outer walls at both ends of the processing machine case, and second guide rail sliders are installed on the outside of the second electric guide rails. A connecting support is fixedly installed on the outside of the second guide rail slider. The top ends of the two connecting supports are fixedly installed with a material holding box, and the material holding box is located on one side at the bottom of the feed pipe.

[0013] Further, an installation support seat is fixedly installed in the center of one side end face of the material holding box, and the top of the installation support seat is in contact with the bottom side of the outer wall of the feed pipe; improving the structural stability of the feed pipe.

[0014] Further, a ventilation slot is provided on one end face of the processing chassis, and the ventilation slot is located on the outer side of the driving motor. A ventilation plate is fixedly installed inside the ventilation slot; this facilitates heat dissipation when the driving motor is working.

[0015] Further, the moving rollers are of a universal self-locking wheel structure, which improves the convenience of movement.

[0016] The beneficial effects of the present utility model are as follows: This movable grouting device has a simple structure and a small volume. By setting the moving rollers, it has the function of being movable, which can facilitate grouting of different parts and improve the convenience of use; moreover, by setting the adjusting component, it is convenient to finely adjust the grouting installation position, thereby improving the efficiency of disassembly and installation; and by setting the grouting component and the material storage component, it can effectively improve the convenience of grouting, effectively avoid the situation that slurry is likely to drip from the connection end, and improve the convenience of cleaning. Description of the Drawings

[0017] Figure 1 is the first overall structural schematic diagram of the present utility model;

[0018] Figure 2 is the second overall structural schematic diagram of the present utility model;

[0019] Figure 3 is the overall front view of the present utility model;

[0020] Figure 4 is the overall side view of the present utility model;

[0021] Figure 5 is Figure 4 the sectional schematic diagram of A-A in

[0022] Figure 6 is the partial top view of the present utility model.

[0023] Legend Explanation:

[0024] 1. Moving base; 2. Adjusting component; 3. Processing chassis; 4. Ventilation plate; 5. Electric control box; 6. Grouting component; 7. Material storage component; 8. Moving rollers; 9. Positioning hole; 21. Assembly top plate; 22. Adjusting support groove; 23. First electric guide rail; 24. First guide rail slide; 25. Guide groove; 26. Guide wheel; 27. Positioning plate; 28. Locking screw; 61. Driving motor; 62. Driving shaft; 63. First transmission wheel; 64. Transmission belt; 65. Driven shaft; 66. Second transmission wheel; 67. Grouting pump; 68. First grouting pipe; 69. Storage tank; 610. Second grouting pipe; 611. Feed pipe; 71. Second electric guide rail; 72. Second guide rail slide; 73. Connection support; 74. Material storage box; 75. Installation support. Detailed Embodiments

[0025] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the scope of protection of the present utility model.

[0026] Specific embodiments are given below.

[0027] Refer to Figure 1 to Figure 6 , a movable grouting device, including a movable base 1, an adjusting component 2 is arranged above the top of the movable base 1, and a processing machine box 3 is arranged above the top of the adjusting component 2. The position of the processing machine box 3 can be conveniently adjusted through the adjusting component 2, thereby improving the convenience of connection and installation of the grouting device; an electric control box 5 is fixedly installed on one side of the end face of the processing machine box 3 for convenient electric control operation; a grouting component 6 is arranged inside the processing machine box 3, and grouting is facilitated through the grouting component 6; a material storage component 7 is arranged above the top of the processing machine box 3, and the material storage component 7 facilitates the storage of materials at the pipe connection, avoiding material spillage and improving the convenience of use; movable rollers 8 are fixedly installed around the bottom end face of the movable base 1 to improve the convenience of movement, thereby facilitating mobile grouting;

[0028] The adjusting component 2 includes an assembly top plate 21 which is arranged directly above the moving base 1. A central adjusting support groove 22 is formed in the end face of the moving base 1. Both inner sides of the adjusting support groove 22 are fixedly provided with first electric guide rails 23. A first guide rail slide 24 is installed at the center of the top of the first electric guide rail 23. The top end faces of the two first guide rail slides 24 are fixedly connected to the bottom end of the assembly top plate 21. Guide grooves 25 are formed at the edges on both sides of the top of the moving base 1. A number of guide wheels 26 are rotatably installed in the guide grooves 25, and the top of the outer wall of the guide wheels 26 is in contact with the bottom end of the assembly top plate 21. Positioning plates 27 are fixedly installed at the center of both end faces of the assembly top plate 21. A locking screw 28 is inserted and installed at the center of the end face of the positioning plate 27, and one end of the locking screw 28 is connected to the moving base 1; A number of positioning holes 9 are formed in both end faces of the moving base 1, and one end of the locking screw 28 passes through the positioning plate 27 and is fixedly connected to one of the positioning holes 9; By connecting and fixing the locking screw 28 with the positioning hole 9, the positioning plate 27 is fixedly installed on the outside of the moving base 1, so as to fixedly install the assembly top plate 21; When in use, after the moving base 1 is moved to a suitable position and fixed, the first electric guide rail 23 inside the adjusting support groove 22 works, so that the first guide rail slide 24 moves on the top of the first electric guide rail 23. During the movement of the assembly top plate 21, the assembly top plate 21 rolls with the guide wheels 26 inside the guide groove 25, which can have a good buffering and guiding effect; When the assembly top plate 21 moves to a suitable position on the top of the moving base 1, after the locking screw 28 moves to the outside of a certain positioning hole 9, tighten the locking screw 28 so that the locking screw 28 passes through the positioning plate 27 and is fixedly connected to the positioning hole 9, thereby fixing the assembly top plate 21 on the top of the moving base 1, so that the position of the processing chassis 3 is fixed after adjustment.

[0029] The grouting assembly 6 includes a driving motor 61, which is fixedly installed on one side inside the processing machine case 3. One end of the motor shaft of the driving motor 61 is fixed with a driving shaft 62. One end outside of the driving shaft 62 is fixed with a first transmission wheel 63. On the other side inside the processing machine case 3, a grouting pump 67 is fixedly installed. One end of the motor shaft of the grouting pump 67 is fixed with a driven shaft 65. One end of the driven shaft 65 is fixed with a second transmission wheel 66. A transmission belt 64 is connected and installed between the second transmission wheel 66 and the first transmission wheel 63. One end of the grouting pump 67 is connected and installed with a first grouting pipe 68, and one end at the top of the grouting pump 67 is plugged and installed with a feed pipe 611. One end of the first grouting pipe 68 passes through the processing machine case 3 and is connected and installed with a storage tank 69. The outer wall bottom side of the storage tank 69 is plugged and installed with a second grouting pipe 610. By temporarily storing the slurry, it is convenient for grouting and discharging. Connect the feed pipe 611 with the external material pipe, and after inserting the bottom of the second grouting pipe 610 into the appropriate grouting position, the driving motor 61 works. The driving shaft 62 drives the first transmission wheel 63 to rotate, and drives the second transmission wheel 66 and the driven shaft 65 to rotate through the transmission belt 64, so that the grouting pump 67 can extract the slurry through the feed pipe 611 and the external material pipe, and then transport it to the inside of the storage tank 69 through the first grouting pipe 68. As the slurry inside the storage tank 69 is continuously input, it is injected into the grouting position through the second grouting pipe 610.

[0030] The material storage assembly 7 includes second electric guide rails 71. The two second electric guide rails 71 are respectively fixedly installed on the top of the outer walls at both ends of the processing machine case 3. A second guide rail slide 72 is installed on the outside of the second electric guide rail 71. A connecting support 73 is fixedly installed on the outside of the second guide rail slide 72. The tops of the two connecting supports 73 are fixedly installed with a material storage box 74, and the material storage box 74 is located on one side at the bottom of the feed pipe 611. In the center of one side end face of the material storage box 74, an installation support 75 is fixedly installed, and the top of the installation support 75 is in fit connection with the outer wall bottom side of the feed pipe 611. It improves the structural stability of the feed pipe 611. When the second electric guide rail 71 works, the second guide rail slide 72 moves on the top of the second electric guide rail 71, so as to drive the material storage box 74 to move through the connecting support 73, so that the material storage box 74 moves to the bottom of the connection port of the feed pipe 611, so that the material storage box 74 can collect and store the slurry dripping at the connection port position, and the outer wall bottom side of the feed pipe 611 can be supported by the installation support 75, improving the structural stability of the feed pipe 611.

[0031] A ventilation slot is opened on one side end face of the processing machine case 3, and the ventilation slot is located on the outside of the driving motor 61. A ventilation plate 4 is fixedly installed inside the ventilation slot. It is convenient for the driving motor 61 to dissipate heat during operation.

[0032] The moving roller 8 is of a universal self-locking wheel structure, which is convenient for moving and self-locking fixation, and improves the convenience effect of movement.

[0033] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, should be covered within the protection scope of the present invention.

Claims

1. A movable grouting device, characterized in that: The invention comprises a mobile base (1), an adjustment component (2) is arranged above the top of the mobile base (1), and a processing box (3) is arranged above the top of the adjustment component (2), an electric control box (5) is fixedly installed on one side of the end surface of the processing box (3), a grouting component (6) is arranged inside the processing box (3), a material holding component (7) is arranged above the top of the processing box (3), and moving rollers (8) are fixedly installed around the bottom end surface of the mobile base (1); The adjustment assembly (2) comprises an assembly top plate (21), the assembly top plate (21) being arranged directly above the mobile base (1), an adjustment support groove (22) being provided at the center of the end surface of the mobile base (1), and first electric guide rails (23) being fixedly installed on both sides of the adjustment support groove (22), a first guide rail slide (24) being installed at the center of the top of the first electric guide rail (23), and the top end surfaces of the two first guide rail slides (24) being fixedly connected to the bottom end of the assembly top plate (21). The movable base (1) has guide grooves (25) on both side edges of the top, and a plurality of guide wheels (26) are rotatably mounted inside the guide grooves (25). The top of the outer wall of the guide wheel (26) is closely connected to the bottom of the assembly top plate (21). Positioning plates (27) are fixedly mounted at the center of the end faces of both sides of the assembly top plate (21). A locking screw (28) is inserted and mounted at the center of the end face of the positioning plate (27), and one end of the locking screw (28) is connected to the movable base (1).

2. A movable grouting equipment according to claim 1, characterized in that: A plurality of positioning holes (9) are provided on both side end surfaces of the movable base (1), and one end of a locking screw (28) passes through a positioning plate (27) and is fixedly connected to one of the positioning holes (9).

3. A movable grouting equipment according to claim 2, characterized in that: The grouting assembly (6) comprises a driving motor (61), the driving motor (61) being fixedly mounted on one side of the interior of the processing machine box (3), and a driving shaft (62) being fixedly mounted on one end of the motor shaft of the driving motor (61), and a first transmission wheel (63) being fixedly mounted on the outer side of one end of the driving shaft (62), a grouting pump (67) being fixedly mounted on the other side of the interior of the processing machine box (3), and a driven shaft (65) being fixedly mounted on one end of the motor shaft of the grouting pump (67), and a second transmission wheel (66) being fixedly mounted on one end of the driven shaft (65), and a transmission belt (64) being connected and mounted between the second transmission wheel (66) and the first transmission wheel (63), and a first grouting pipe (68) being connected and mounted on one end of the grouting pump (67), and a feed pipe (611) being plugged and mounted on one end of the top of the grouting pump (67).

4. A movable grouting equipment according to claim 3, characterized in that: One end of the first grouting pipe (68) passes through the processing machine box (3) and is connected to a material storage tank (69), and a second grouting pipe (610) is plugged and installed on the bottom side of the outer wall of the material storage tank (69).

5. A movable grouting device according to claim 4, characterized in that: The material holding assembly (7) comprises a second electric guide rail (71), two of the second electric guide rails (71) are respectively fixedly mounted on the top of the outer walls at both ends of the processing machine box (3), and a second guide rail slide (72) is mounted on the outer side of the second electric guide rail (71), a connecting support (73) is fixedly mounted on the outer side of the second guide rail slide (72), and a material holding box (74) is fixedly mounted on the top of the two connecting supports (73), and the material holding box (74) is located on one side of the bottom of the feed pipe (611).

6. A movable grouting device according to claim 5, characterized in that: A mounting bracket (75) is fixedly mounted at the center of one side of the end surface of the material holding box (74), and the top of the mounting bracket (75) is closely connected to the bottom side of the outer wall of the feed pipe (611).

7. A movable grouting device according to claim 6, characterized in that: A ventilation slot is provided on one end surface of the processing machine box (3), and the ventilation slot is located on the outside of the drive motor (61). A ventilation plate (4) is fixedly installed inside the ventilation slot.

8. A movable grouting device according to claim 7, characterized in that: The movable roller (8) is a universal self-locking wheel structure.

Citation Information

Patent Citations

  • Grouting equipment

    CN208981330U