Infusion tube airtightness detection equipment

Abstract

The utility model provides an infusion tube air tightness detection equipment, including frame, mounting rack, conveyor belt, V groove, incoming material rack, the inner side of frame is equipped with mounting rack, the inner side of mounting rack is movably connected with conveyor belt, the surface of conveyor belt is fixedly connected with a plurality of V groove. Compared with the prior art, the device has the advantages that the device can realize full-set airtightness detection of conveying, automatic material clamping, automatic tube insertion detection and automatic defect elimination after infusion tubes are fed, can realize combination of various different types of test functions, is provided with a flexible mechanism, can adapt to infusion tubes with different specifications and shapes, and is convenient to use and high in practicability. The automatic and rapid intubation process is achieved, operation complexity is reduced, modular design is adopted, maintenance is easy, all functional modules are independent and replaceable, when a certain module breaks down, rapid replacement can be achieved, maintenance cost is reduced, and meanwhile function expansion can be conveniently conducted according to production requirements. And high-strength, high-frequency and accurate cycle test is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of infusion tube detection, in particular to an airtight detection device for infusion tubes. Background Technique

[0002] An infusion tube, usually referred to as a disposable intravenous infusion set in medicine, is one of the commonly used consumables in the medical process.

[0003] The main body of the infusion tube is an infusion hose, which connects the needle and the liquid medicine container and transports the liquid medicine into the patient's body. According to different materials, the infusion hose can be divided into various types such as silicone rubber tubes, PVC tubes, TPU tubes, polyamide tubes, polyurethane tubes, and steel wire reinforced tubes. Each material has its unique performance and application scenarios.

[0004] Due to its soft structure, when performing airtightness detection on the infusion tube, generally, samples are randomly inspected, and then manually loaded onto the detection device for airtightness detection. After the detection is completed, it is manually unloaded, and the qualified and unqualified products are distinguished. The detection efficiency is low, and the automatic and efficient detection of a large number of samples cannot be achieved. Content of the Utility Model

[0005] The purpose of the utility model aims to solve at least one of the technical defects.

[0006] For this reason, an object of the utility model is to provide an airtight detection device for infusion tubes to solve the problems mentioned in the background technique and overcome the deficiencies existing in the prior art.

[0007] To achieve the above object, an embodiment of one aspect of the utility model provides an airtight detection device for infusion tubes, including a frame, a mounting frame, a conveyor belt, V-grooves, and a feeding rack. The mounting frame is installed inside the frame. The conveyor belt is movably connected inside the mounting frame. A plurality of V-grooves are fixedly connected to the surface of the conveyor belt, and every four of the V-grooves form a group;

[0008] A servo motor is installed on the side of the mounting frame to drive the conveyor belt to rotate. A plurality of feeding racks are arranged above the side of the mounting frame;

[0009] A plurality of finger cylinders are installed at both ends of the bottom surface of the feeding rack, and every two finger cylinders clamp the workpiece;

[0010] A picking and placing mechanism is arranged on the top surface inside the frame. The picking and placing mechanism can be lifted and translated. A plurality of finger cylinders are installed at both ends of the picking and placing mechanism;

[0011] A transfer mechanism is arranged at the top inside the frame. The transfer mechanism can move bidirectionally in the horizontal direction;

[0012] A plurality of finger cylinders are installed at the bottom end of the transfer mechanism;

[0013] A testing mechanism is installed inside the frame, and a number of detection ports are provided on the testing mechanism.

[0014] A tooling is installed inside the frame, and a number of V-grooves are installed inside the tooling to fix the other end of the workpiece.

[0015] A defective inclined pocket is installed inside the frame, and a non-defective inclined pocket is installed inside the frame.

[0016] Preferably, there are two incoming material racks, and each incoming material rack clamps two infusion tubes.

[0017] Adopting the above technical solution: This device is specifically used for airtightness detection of infusion tubes, and the detection medium is non-harmful gases such as dry and clean compressed air or nitrogen. The test type is pressure decay test.

[0018] Preferably, the finger cylinders on each incoming material rack respectively clamp both ends of the infusion tube, and a cylinder is installed at the end of the mounting rack, and the output end of this cylinder is fixedly connected with a V-support.

[0019] Adopting the above technical solution: The incoming material rack, each incoming material rack clamps two infusion tubes. The incoming material rack is the front-end device of this equipment and is driven by a cylinder. The incoming material rack can place the infusion tubes on the V-grooves of the conveyor belt;

[0020] The V-grooves receive the materials, filling a full strip of tubes at one time. The conveyor belt rotates and conveys the tubes to the lower part of the pick-and-place mechanism. The V-support on the mounting rack ejects and lifts the infusion tubes. There is a proximity sensor on the pick-and-place mechanism. When no tail end of the infusion tube is detected during material picking, it is judged as NG and discarded into the defective inclined pocket, and other products are tested again.

[0021] At the transplanting and testing station, the finger cylinder of the transfer mechanism clamps the testing end of the infusion tube and inserts it into the detection port of the testing mechanism. The other end of the infusion tube is clamped by another group of transfer mechanisms, and a pulling action is performed to check whether the detection port is loose. When the instrument detects that the value becomes smaller, it is judged as NG defective. The pick-and-place mechanism takes away the infusion tube and discards it into the defective inclined pocket, and the testing port of the instrument pops out.

[0022] Preferably, the pick-and-place mechanism is driven to translate through a servo motor, a lead screw and a track, and the pick-and-place mechanism moves above the non-defective inclined pocket, the defective inclined pocket and the conveyor belt.

[0023] Adopting the above technical solution: This device can realize the full set of airtightness detection including the transportation of the infusion tube after the incoming material, automatic material clamping, automatic intubation detection, and automatic rejection of defective products. Moreover, it can realize various different types of test function combinations, and is designed with a flexible mechanism that can adapt to infusion tubes of different specifications and shapes, realizing an automatic and rapid intubation process and reducing the operation complexity;

[0024] Adopting a modular design, it is easy to maintain. Each functional module is independent and replaceable. When a certain module fails, it can be quickly replaced, reducing the maintenance cost. At the same time, it is convenient to expand the functions according to the production requirements. It can achieve high-strength, high-frequency, and precise cyclic testing.

[0025] This device has convenient operation and a clear and intuitive test process. It is built-in with an industrial-grade PC and has a large-capacity data storage in the form of an Excel spreadsheet log, which is convenient to call and view at any time. It adopts a highly integrated valve group with a long service life and can achieve high-precision AD digital-to-analog conversion.

[0026] Preferably, according to any of the above solutions, a track for the transfer mechanism to move and a cylinder for pushing the transfer mechanism to move are installed on the top surface of the inner side of the frame. Two sets of transfer mechanisms are provided and are respectively located on both sides of the material taking and placing mechanism.

[0027] Preferably, according to any of the above solutions, a single transfer mechanism is located on one side of the testing mechanism, and the other transfer mechanism is located on one side of the tooling.

[0028] Preferably, according to any of the above solutions, the testing mechanism is connected to two four-channel testing instruments of model S100.

[0029] Compared with the prior art, the advantages and beneficial effects of the present utility model are as follows:

[0030] For this infusion tube airtightness detection equipment, this device can realize the full set of airtightness detection including the transportation of the infusion tube after the incoming material, automatic material clamping, automatic intubation detection, and automatic rejection of defective products. Moreover, it can realize various different types of test function combinations, and is designed with a flexible mechanism that can adapt to infusion tubes of different specifications and shapes, realizing an automatic and rapid intubation process and reducing the operation complexity, and can achieve the efficient detection of a large number of infusion tubes;

[0031] Adopting a modular design, it is easy to maintain. Each functional module is independent and replaceable. When a certain module fails, it can be quickly replaced, reducing the maintenance cost. At the same time, it is convenient to expand the functions according to the production requirements. It can achieve high-strength, high-frequency, and precise cyclic testing.

[0032] The additional aspects and advantages of the present utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present utility model. Description of the Drawings

[0033] The advantages of the present utility model will become obvious and easy to understand in the description of the embodiments with reference to the following drawings, where:

[0034] Figure 1 is a schematic structural diagram of the first perspective of the present utility model;

[0035] Figure 2 is a schematic structural diagram of the second perspective of the present utility model;

[0036] Figure 3 is a schematic structural diagram of the third perspective of the present utility model;

[0037] Figure 4 is the present utility model Figure 2 and is an enlarged schematic structural diagram of part A in the present utility model.

[0038] In the figure: 1-frame, 2-mounting frame, 3-conveyor belt, 4-V groove, 5-feeding rack, 6-finger cylinder, 7-picking and placing mechanism, 8-transfer mechanism, 9-testing mechanism, 10-detection port, 11-fixture, 12-defective product inclined hopper, 13-good product inclined hopper. Specific embodiments

[0039] The following describes in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation of the present utility model.

[0040] In the present utility model, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected", "fixed", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0041] As Figures 1-4 shown, the airtight detection device for this infusion tube includes a frame 1, a mounting frame 2, a conveyor belt 3, a V groove 4, and a feeding rack 5. The mounting frame 2 is installed inside the frame 1, the conveyor belt 3 is movably connected inside the mounting frame 2, and a plurality of V grooves 4 are fixedly connected to the surface of the conveyor belt 3. Every four of these V grooves 4 form a group;

[0042] A servo motor is installed on the side of the mounting frame 2 to drive the rotation of the conveyor belt 3, and a plurality of feeding racks 5 are arranged above the side of the mounting frame 2;

[0043] A number of finger cylinders 6 are installed at both ends of the bottom surface of the incoming material rack 5, and every two finger cylinders 6 clamp the workpiece.

[0044] On the top surface of the inner side of the frame 1, a material picking and placing mechanism 7 is provided. The material picking and placing mechanism 7 can be lifted and translated, and a number of finger cylinders 6 are installed at both ends of the material picking and placing mechanism 7.

[0045] On the top of the inner side of the frame 1, a transfer mechanism 8 is provided. The transfer mechanism 8 can move bidirectionally in the horizontal direction.

[0046] A number of finger cylinders 6 are installed at the bottom end of the transfer mechanism 8.

[0047] A testing mechanism 9 is installed on the inner side of the frame 1, and a number of detection ports 10 are provided on the testing mechanism 9.

[0048] A tooling 11 is installed on the inner side of the frame 1, and a number of V-grooves 4 are installed on the inner side of the tooling 11 to fix the other end of the workpiece.

[0049] A defective product inclined hopper 12 is installed on the inner side of the frame 1, and a non-defective product inclined hopper 13 is installed on the inner side of the frame 1.

[0050] Embodiment 1: There are two incoming material racks 5, and each single incoming material rack 5 clamps two infusion tubes. This device is specifically used for the airtightness detection of infusion tubes, and the detection medium is non-harmful gases such as dry and clean compressed air or nitrogen. The test type is pressure decay test. The finger cylinders 6 on each single incoming material rack 5 respectively clamp both ends of the infusion tube, and a cylinder is installed at the end of the mounting frame 2, and the output end of this cylinder is fixedly connected with a V-support.

[0051] Embodiment 2: The material picking and placing mechanism 7 is driven to translate through a servo motor, a lead screw and a track. The material picking and placing mechanism 7 moves above the non-defective product inclined hopper 13, the defective product inclined hopper 12 and the conveyor belt 3. This device has convenient operation, a clear and intuitive test process, an industrial-grade PC built-in, a large-capacity data storage of 128G, in the form of an Excel spreadsheet log, which is convenient to call and view at any time. It adopts a highly integrated valve group, has a long service life, and can achieve 24-bit high-precision AD digital-to-analog conversion. On the top surface of the inner side of the frame 1, a track for the transfer mechanism 8 to move and a cylinder for pushing the transfer mechanism 8 to move are installed. There are two groups of transfer mechanisms 8 and they are respectively located on both sides of the material picking and placing mechanism 7. One single transfer mechanism 8 is located on one side of the testing mechanism 9, and the other transfer mechanism 8 is located on one side of the tooling 11. The testing mechanism 9 is connected to two four-channel testing instruments of model S100.

[0052] The working principle of the present utility model is as follows:

[0053] The incoming material rack 5, each incoming material rack 5 holds two infusion tubes. The incoming material rack 5 is the front-end equipment of this device and is driven by a cylinder. The incoming material rack 5 can place the infusion tubes on the V-groove 4 of the conveyor belt 3;

[0054] The V-groove 4 receives the materials, filling 4 tubes at a time. The conveyor belt 3 rotates and transports the tubes to the lower part of the pick-and-place mechanism 7. The V-support on the mounting frame 2 ejects and lifts the infusion tubes. The pick-and-place mechanism 7 is equipped with a proximity sensor. When picking up materials, if it detects that there is no end of the infusion tube; it is judged as NG and dropped into the defective inclined pocket 12, and other products are tested again.

[0055] At the transplanting and testing station, the finger cylinder 6 of the transfer mechanism 8 clamps the test end of the infusion tube and inserts it into the detection port 10 of the testing mechanism 9. The other end of the infusion tube is clamped by another group of transfer mechanisms 8 to perform a pulling action to detect whether the detection port is loose. When the instrument detects that the value becomes smaller, it is judged as NG defective. The pick-and-place mechanism 7 takes away the infusion tube and drops it into the defective inclined pocket, and the test port of the instrument pops out.

[0056] Compared with the prior art, the present utility model has the following beneficial effects compared with the prior art:

[0057] For this infusion tube airtight detection device, this device can realize the full set of airtight detection of the infusion tube after incoming materials, including conveying, automatic material clamping, automatic tube insertion detection, and automatic rejection of defective products. Moreover, it can realize a variety of different types of test function combinations, with flexible mechanisms designed, which can adapt to infusion tubes of different specifications and shapes, realize an automatic and fast tube insertion process, reduce the operation complexity, and can realize the efficient detection of a large number of infusion tubes;

[0058] Adopting a modular design, it is easy to maintain. Each functional module is independent and replaceable. When a certain module fails, it can be quickly replaced, reducing the maintenance cost. At the same time, it is convenient to expand functions according to production needs. It can achieve high-strength, high-frequency and precise cyclic testing.

Claims

1. An infusion tube airtightness detection device, characterized in that: It comprises a frame (1), a mounting frame (2), a conveyor belt (3), a V-groove (4), and an incoming material frame (5), wherein the mounting frame (2) is mounted on the inner side of the frame (1), the conveyor belt (3) is movably connected to the inner side of the mounting frame (2), and a plurality of V-grooves (4) are fixedly connected to the surface of the conveyor belt (3), wherein four V-grooves (4) form a group; A servo motor is installed on the side of the mounting frame (2) to drive the conveyor belt (3) to rotate, and a plurality of material receiving racks (5) are arranged on the upper side of the mounting frame (2); A plurality of finger cylinders (6) are installed at both ends of the bottom surface of the incoming material rack (5), and every two of the finger cylinders (6) clamp the workpiece; A material taking and placing mechanism (7) is arranged on the top surface of the inner side of the frame (1); the material taking and placing mechanism (7) can be raised and lowered and translated; and a plurality of finger cylinders (6) are installed at both ends of the material taking and placing mechanism (7); A transfer mechanism (8) is provided at the top of the inner side of the frame (1), and the transfer mechanism (8) can move bidirectionally in a horizontal direction; A plurality of finger cylinders (6) are installed at the bottom end of the transfer mechanism (8); A testing mechanism (9) is installed on the inner side of the frame (1), and a plurality of detection ports (10) are provided on the testing mechanism (9); A tooling (11) is installed on the inner side of the frame (1), and a plurality of V-grooves (4) are installed on the inner side of the tooling (11) to fix the other end of the workpiece; A defective oblique pocket (12) is installed on the inner side of the frame (1), and a good product oblique pocket (13) is installed on the inner side of the frame (1).

2. The infusion tube airtightness detection device according to claim 1, characterized in that: Two incoming material racks (5) are provided, and a single incoming material rack (5) clamps two infusion tubes.

3. The infusion tube airtightness detection device according to claim 2, characterized in that: The finger cylinders (6) on the single incoming material rack (5) respectively clamp the two ends of the infusion tube, and the end of the mounting rack (2) is mounted with a cylinder, and the output end of the cylinder is fixedly connected to a V-bracket.

4. The infusion tube airtightness detection device according to claim 3, characterized in that: The material taking and placing mechanism (7) is driven for translation by a servo motor, a screw rod and a track, and the material taking and placing mechanism (7) moves above the good product slanted pocket (13), the bad product slanted pocket (12) and the conveyor belt (3).

5. The infusion tube airtightness detection device according to claim 4, characterized in that: A track for moving the transfer mechanism (8) and a cylinder for pushing the transfer mechanism (8) are installed on the inner top surface of the frame (1). The transfer mechanism (8) is provided in two groups and is respectively located on both sides of the material taking and placing mechanism (7).

6. The infusion tube airtightness detection device according to claim 5, characterized in that: A single transfer mechanism (8) is located on one side of the testing mechanism (9), and another transfer mechanism (8) is located on one side of the tooling (11).

7. The infusion tube airtightness detection device according to claim 6, characterized in that: The testing mechanism (9) is connected to two four-channel testing instruments of model S100.

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