Band pull-down test mechanism
By designing a belt pull-down testing mechanism and using force sensors to feedback the actual tension, the problem of manual detection being unable to accurately control the tension and angle is solved, and accurate detection and efficient detection efficiency of the belt quality are achieved.
Patent Information
- Application Number
- CN202421591575.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the prior art, when manually pulling the belt to detect the weight of the belt, the tension and angle cannot be accurately controlled, resulting in inaccurate detection results and low efficiency.
A belt pull-down testing mechanism is designed, including a base plate, support rod, stage, force sensor, down-pressure module and pull-down module. Fix the tray disk by pressing the down module, the pull-down module clamps the plastic tape and feedbacks the actual tension through the force sensor to detect whether it reaches the standard value.
Accurate detection of the quality of the belt is realized, and the problem of easy disconnection due to poor quality of the belt is effectively identified. It has the characteristics of stability, reliability, high compatibility, and improves detection efficiency.
Smart Images

Figure CN222965003U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to a belt pulling-down test mechanism. Background Art
[0002] At present, in the production process of products such as semiconductor chips, the tray is a "material tray" for carrying workpieces to run on the production line, and is widely used in the packaging and transportation of electronic components, which can protect the components from damage during transportation. Its specifications are generally 2 inches, 3 inches, and 4 inches.
[0003] After the workpieces such as electronic components are loaded into the corresponding specification trays, it is necessary to band the stacked trays with plastic belts to prevent the trays from scattering due to factors such as vibration during transportation. Therefore, after the trays are banded, it is necessary to detect the quality of the bands to ensure that the bands will not break during transportation. The existing technologies basically use the method of manually pulling the bands to check the quality of the bands, but the pulling force and angle of manual detection cannot be accurately controlled, resulting in inaccurate detection results, and manual detection takes a long time, resulting in low efficiency. Summary of the Utility Model
[0004] To solve the above technical problems, the utility model provides a belt pulling-down test mechanism, which includes a horizontally arranged bottom plate. Support rods are symmetrically arranged on the bottom plate. A carrier is arranged at the top of each support rod for carrying the tray with the belt to be tested. Force sensors are arranged between the carrier and the two support rods.
[0005] A pressing module for pressing the tray on the carrier is further arranged on the bottom plate.
[0006] A pulling-down module for pulling down the plastic belt of the tray on the carrier is further arranged on the bottom plate.
[0007] Among them, the pressing module includes an L-shaped support frame arranged on the bottom plate, a lower piezoelectric cylinder installed on the horizontal plate of the L-shaped support frame, and a pressing block arranged at the telescopic end of the lower piezoelectric cylinder. The pressing block is vertically located above the carrier.
[0008] Among them, the pressing module further includes a lower pressing limit induction sheet arranged on the side of the telescopic end of the lower piezoelectric cylinder, and a lower pressing lower sensor and a lower pressing upper sensor correspondingly arranged on the side of the L-shaped support frame and corresponding to the lower pressing limit induction sheet for defining the upper and lower limits of the extreme lifting of the pressing block.
[0009] Among them, a lower pressing lower sensor corresponding to the carrier is installed on the side of the L-shaped support frame.
[0010] Among them, the pulling-down module includes a pulling-down electric cylinder arranged on the lower side of the bottom plate, a support frame that is vertically movable through a guide post on the upper side of the bottom plate and is driven by the pulling-down electric cylinder to move up and down, a rotary cylinder installed on the support frame, a turntable rotatably arranged on the support frame and driven by the rotary cylinder to rotate, and clamping jaws symmetrically arranged on the turntable.
[0011] Among them, the pulling-down module further includes a pulling-down limit induction sheet horizontally arranged on the side of the support frame, and a pulling-down lower position sensor and a pulling-down upper position sensor installed on the side of the support rod corresponding to the pulling-down limit induction sheet for defining the upper and lower limits of the extreme lifting of the clamping jaws.
[0012] Through the above technical solution, the strap pulling-down test mechanism provided by the present utility model is used for detecting the quality of the strap after the tray is strapped. After the tray arrives, the strapped tray is pressed and fixed by the pressing-down module, and then the plastic strap is clamped and pulled down by the pulling-down module, and the actual pulling force is fed back through a force sensor. If the plastic strap does not break when the standard value is exceeded, it is qualified. It can be adjusted to be applicable to the tests of strapping trays of various different specifications such as 2-inch, 3-inch, and 4-inch trays, and has the characteristics of stability, reliability, and high compatibility, and can effectively detect the quality problem that the strap is likely to break due to poor strap quality after strapping. Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings required for use in the description of the embodiments will be briefly introduced below.
[0014] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the present utility model.
[0015] In the figure: 10. bottom plate; 11. L-shaped support frame; 12. pressing-down electric cylinder; 13. pressing block; 14. pressing-down lower position sensor; 15. pressing-down upper position sensor; 16. support rod; 17. force sensor; 18. carrier; 19. pulling-down electric cylinder; 20. guide post; 21. support frame; 22. rotary cylinder; 23. turntable; 25. clamping jaw; 26. pulling-down limit induction sheet; 27. pulling-down lower position sensor; 28. pulling-down upper position sensor; 29. pressing-down limit induction sheet; 30. tray; 31. plastic strap. Detailed Embodiments
[0016] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model.
[0017] Refer to Figure 1, A belt pulling-down test mechanism provided in this embodiment includes a horizontally arranged bottom plate 10. On the bottom plate 10, support rods 16 are symmetrically arranged. At the top of the support rods 16, there are loading platforms 18 for carrying the tray 30 of the belt to be tested. Between the loading platform 18 and the two support rods 16, force sensors 17 are arranged; on the bottom plate 10, there is also a pressing module for pressing down the tray 30 on the loading platform 18; on the bottom plate 10, there is also a pulling-down module for pulling down the plastic belt 31 on the tray 30 on the loading platform 18.
[0018] Among them, the pressing module includes an L-shaped support frame 11 arranged on the bottom plate 10, a piezoelectric cylinder 12 installed on the horizontal plate of the L-shaped support frame 11, and a pressing block 13 arranged at the telescopic end of the piezoelectric cylinder 12. The pressing block 13 is vertically located above the loading platform 18; the pressing module also includes a pressing limit induction sheet 29 arranged on the side of the telescopic end of the piezoelectric cylinder 12, and a pressing lower position sensor 14 and a pressing upper position sensor 15 correspondingly arranged on the side of the L-shaped support frame 11 and corresponding to the pressing limit induction sheet 29 for defining the upper and lower limits of the extreme lifting of the pressing block 13.
[0019] Among them, the pulling-down module includes a pulling-down cylinder 19 arranged on the lower side of the bottom plate 10, a support frame 21 that is installed on the upper side of the bottom plate 10 and can be lifted and lowered through a guide post 20 and is driven by the pulling-down cylinder 19 to lift and lower, a rotary cylinder 22 installed on the support frame 21, a turntable 23 that is rotatably arranged on the support frame 21 and is driven by the rotary cylinder 22 to rotate, and clamping jaws 25 symmetrically arranged on the turntable 23; the pulling-down module also includes a pulling-down limit induction sheet 26 horizontally arranged on the side of the support frame 21, and a pulling-down lower position sensor 27 and a pulling-down upper position sensor 28 installed on the side of the support rod 16 and corresponding to the pulling-down limit induction sheet 26 for defining the upper and lower limits of the extreme lifting of the clamping jaws 25.
[0020] The working principle of this embodiment:
[0021] First, adjust the pressing height of the pressing block 13 according to the specifications (different specifications such as 2 inches, 3 inches, 4 inches, etc.) of the tray 30 of the belt to be tested.
[0022] Then, after the tray 30 on the loading platform 18 is in place, the piezoelectric cylinder 12 drives the pressing block 13 to press down and presses the tray 30 on the loading platform 18.
[0023] Then, after the pulling-down cylinder 19 drives the support frame 21 to rise to a specified height, the rotary cylinder 22 drives the turntable 23 to rotate so that the clamping jaws 25 rotate and clamp the plastic belt 31.
[0024] Finally, the pull-down electric cylinder 19 drives the support frame 21 to descend and further drives the clamping jaws 25 to descend, thereby realizing the clamping and pull-down test of the plastic belt 31, and feeding back the actual pulling force according to the force sensor 17. If the plastic belt 31 does not break when the standard value is exceeded, it is determined to be qualified. This mechanism can be adjusted to test the banding of various different specifications of tray trays 30 such as 2 inches, 3 inches, and 4 inches, and has the characteristics of stability, reliability, and high compatibility, and can effectively detect the quality problem that the belt is likely to break due to poor belt quality after banding.
[0025] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to the above embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A strap pull-down test mechanism, characterized in that: The device comprises a horizontally arranged bottom plate (10), support rods (16) are symmetrically arranged on the bottom plate (10), and the top ends of the support rods (16) are each provided with a platform (18) for carrying a rear tray (30) of a strap to be tested, and force sensors (17) are each arranged between the platform (18) and the two support rods (16); The bottom plate (10) is also provided with a pressing module for pressing down the tray plate (30) on the carrier (18); The bottom plate (10) is also provided with a pull-down module for pulling down the plastic belt (31) on the tray (30) on the carrier (18).
2. The strap pull-down test mechanism according to claim 1, characterized in that: The lower pressing module comprises an L-shaped support frame (11) arranged on the base plate (10), a lower pressing electric cylinder (12) installed on the horizontal plate of the L-shaped support frame (11), and a pressing block (13) arranged at the telescopic end of the lower pressing electric cylinder (12), wherein the pressing block (13) is vertically located above the carrier (18).
3. The strap pull-down test mechanism according to claim 2, characterized in that: The downward pressing module also includes a downward pressing limit sensing plate (29) arranged on the side of the telescopic end of the downward pressing electric cylinder (12), and a downward pressing lower position sensor (14) and a downward pressing upper position sensor (15) correspondingly arranged on the side of the L-shaped support frame (11) and corresponding to the downward pressing limit sensing plate (29).
4. The strap pull-down test mechanism according to claim 1, characterized in that: The pull-down die set comprises a pull-down electric cylinder (19) arranged on the lower side of the base plate (10), a support frame (21) which can be lifted and lowered on the upper side of the base plate (10) through a guide column (20) and driven to lift and lower by the pull-down electric cylinder (19), a rotating cylinder (22) installed on the support frame (21), a turntable (23) rotatably arranged on the support frame (21) and driven to rotate by the rotating cylinder (22), and a clamping claw (25) symmetrically arranged on the turntable (23).
5. The strap pull-down testing mechanism according to claim 4, characterized in that: The pull-down module also includes a pull-down limit sensing plate (26) horizontally arranged on the side of the support frame (21), and a pull-down lower position sensor (27) and a pull-down upper position sensor (28) installed on the side of the support rod (16) and corresponding to the pull-down limit sensing plate (26).